Multifunctional mixing tank

Abstract

The utility model discloses a multifunctional material mixing tank which comprises an outer shell, an inner container is arranged in the outer shell, a medium interlayer used for being filled with temperature control media is formed between the outer shell and the inner container, a heater and a temperature sensor are arranged in the medium interlayer, a plurality of material distribution bin bodies are arranged on the upper portion of the inner container, and a plurality of material distribution bin bodies are arranged on the lower portion of the inner container. A feeding pipe is arranged at the top of the material distribution bin body, a first discharging pipe is arranged at the bottom of the material distribution bin body, a first control valve is arranged at the position of the first discharging pipe, a metering scale located on the lower side of the first discharging pipe is arranged in the inner container, a second discharging pipe is arranged at the bottom of the metering scale, and a second control valve is arranged at the position of the second discharging pipe. A stirring bin is arranged on the lower portion of the inner container, a stirrer is arranged in the stirring bin, a third discharging pipe is arranged at the bottom of the stirring bin, and a third control valve is arranged at the third discharging pipe; the device has the advantages of being adjustable and controllable in temperature, good in mixing effect and convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of material storage and processing technology, and in particular to a multifunctional mixing tank. Background Technology

[0002] Due to the complexity of modern construction projects, concrete often requires multiple functions, such as expansive concrete, antifreeze concrete, early-strength concrete, permeable concrete, and corrosion-resistant concrete. Concrete admixtures are a crucial way to achieve these different functions, leading to the development of various concrete admixtures, such as expansive agents, antifreeze agents, early-strength agents, water-reducing agents, and corrosion inhibitors. However, in concrete mixing plants, space constraints limit the number of storage tanks for concrete admixtures. When different projects require different admixtures, the tanks may become occupied. Furthermore, sometimes multiple admixtures are used in the same project, and ensuring uniform mixing during concrete production is a challenge. Additionally, low temperatures during winter construction can affect the performance of concrete admixtures; maintaining suitable storage temperatures helps ensure optimal performance.

[0003] A bulk material scale, also known as a hopper scale, is an electronic weighing instrument used to measure the weight of bulk materials. It mainly consists of a weighing hopper, support frame, valves, load cells, junction box, signal cable, and intelligent weighing display.

[0004] The problem with existing technology is that the storage tank can only serve a single type of material storage function, which is limited; when the temperature is low, the temperature of the material in the storage tank drops, which can easily affect the performance of the material. Summary of the Invention

[0005] The purpose of this invention is to address the problems existing in the prior art by providing a multifunctional mixing tank that features adjustable temperature, good mixing effect, and ease of use.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a multifunctional mixing tank, including an outer shell, an inner liner inside the outer shell, a medium interlayer for filling a temperature-controlled medium formed between the outer shell and the inner liner, a heater and a temperature sensor disposed within the medium interlayer, several distributing compartments disposed at the upper part of the inner liner, an inlet pipe disposed at the top of each distributing compartment, a discharge pipe 1 disposed at the bottom of each distributing compartment, a control valve 1 disposed at each discharge pipe, a weighing scale disposed in the inner liner below the discharge pipe, a second discharge pipe 2 disposed at the bottom of the weighing scale, a second control valve 2 disposed at the second discharge pipe, a stirring chamber disposed at the lower part of the inner liner, a stirrer disposed within the stirring chamber, a third discharge pipe 3 disposed at the bottom of the stirring chamber, a third control valve 3 disposed at the third discharge pipe.

[0007] In the above scheme, a medium interlayer is formed by setting an outer shell and an inner liner. The heater and temperature sensor in the medium interlayer are electrically connected to the controller to heat and detect the temperature of the temperature-controlled medium. Different materials are stored in several distribution bins. Materials can enter each distribution bin from the feed pipe. A control valve is set on the discharge pipe of the distribution bin to discharge the material into the distribution bin. A metering scale is set to measure the discharge amount of each distribution bin to ensure the combination ratio of each material. A second control valve is used to control the metered material to be discharged from the discharge pipe to the bottom of the mixing bin. The materials in the mixing bin are mixed by an agitator. A third control valve is used to control the discharge of the mixed material from the discharge pipe.

[0008] Furthermore, the inner liner is provided with several partition plates, which divide the upper part of the inner liner into several material distribution compartments.

[0009] Multiple material distribution bins are formed by using partition plates, resulting in a simple structure and easy manufacturing.

[0010] Furthermore, the bottom of the material distribution hopper is a sloping structure, and the heater, temperature sensor, weighing scale, control valve one, and control valve two are all electrically connected to the controller.

[0011] The inclined structure facilitates material concentration at a single outlet pipe. A controller manages the heater's operation, receives temperature data from a temperature sensor, and receives weight data from a weighing scale, correspondingly controlling the opening and closing of each valve. Control valve one and control valve two are both electrically controlled.

[0012] Furthermore, the weighing scale includes a weighing hopper, a support, and a weight sensor, with the support connected to the inner wall of the liner.

[0013] The weight of the material in the hopper is measured by a weight sensor placed between the hopper and the support. The support is connected to the inner wall of the hopper, and the structure is simple.

[0014] Furthermore, a plurality of connecting portions are provided between the outer shell and the inner liner, and the heater includes an electric heating tube arranged circumferentially within the medium interlayer.

[0015] A connecting part is set to ensure the stability of the connection between the outer shell and the inner liner, and an annular electric heating tube is set to heat the temperature control medium to ensure the temperature of the material inside the medium interlayer.

[0016] Furthermore, an inlet pipe is provided at the top of the outer casing, and an outlet pipe is provided at the bottom of the outer casing. Both the inlet pipe and the outlet pipe are connected to the medium interlayer.

[0017] Valves are installed at the inlet and outlet pipes respectively, and the inlet and outlet pipes are connected to the medium jacket, which can be used for filling and discharging temperature-controlled media.

[0018] Furthermore, the agitator includes a motor, which is connected to a stirring head. The stirring head is used to stir and mix the materials in the mixing chamber.

[0019] Furthermore, a connecting sleeve is provided between the outer shell and the inner liner, the motor is located at the bottom of the outer shell, and the output shaft of the motor is rotatably located inside the connecting sleeve.

[0020] The external motor structure is simple, and a connecting sleeve is provided to facilitate the connection of the motor output shaft.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] (1) This utility model is equipped with multiple material distribution bins, which can be used to store multiple additives at the same time. With the help of a weighing scale and a mixer, it can realize quantitative mixing of multiple additives during the feeding process, ensuring uniform discharge. The material storage and mixing functions are realized directly through the material tank. It is convenient to use and has high material processing efficiency.

[0023] (2) By setting up an outer shell and an inner liner structure, a medium interlayer is formed to fill the temperature control medium. With the help of heaters, temperature sensors and controllers, the material temperature can be controlled. During winter construction, the admixture can be heated to increase the concrete discharge temperature, which helps to improve the concrete strength during winter construction. Attached Figure Description

[0024] Figure 1 This is a cross-sectional view of the structure of a multifunctional mixing tank according to this utility model;

[0025] Figure 2 This is a three-dimensional structural view of a multifunctional mixing tank according to the present invention;

[0026] Figure 3This is a cross-sectional view of the metering hopper in this utility model;

[0027] Figure 4 for Figure 1 Structural cross-section at point AA;

[0028] In the diagram: 1. Outer shell; 2. Inner liner; 3. Medium jacket; 4. Electric heating element; 5. Temperature sensor; 6. Distributor hopper; 7. Feed pipe; 8. Discharge pipe 1; 9. Control valve 1; 10. Discharge pipe 2; 11. Control valve 2; 12. Control valve 3; 13. Mixing chamber; 14. Discharge pipe 3; 15. Divider plate; 16. Metering hopper; 17. Support frame; 18. Weight sensor; 19. Connecting part; 20. Inlet pipe; 21. Outlet pipe; 22. Connecting sleeve; 23. Motor; 24. Mixing head; 25. Support column. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example

[0030] like Figure 1-4 As shown, a multifunctional mixing tank includes an outer shell 1, an inner liner 2 inside the outer shell 1, a medium interlayer 3 for filling a temperature-controlled medium between the outer shell 1 and the inner liner 2, a heater and a temperature sensor 5 inside the medium interlayer 3, several distributing chambers 6 on the upper part of the inner liner 2, a feed pipe 7 on the top of each distributing chamber 6, and a discharge pipe 8 at the bottom of each distributing chamber 6, with a control valve 9 at each discharge pipe 8. A weighing scale located below the discharge pipe 8 is installed in the inner liner 2, with a second discharge pipe 10 at the bottom of the weighing scale, and a second control valve 11 at the second discharge pipe 10. A mixing chamber 13 is located at the lower part of the inner liner 2, with a stirrer inside the mixing chamber 13, and a third discharge pipe 14 at the bottom of the mixing chamber 13, with a third control valve 12 at the third discharge pipe 14.

[0031] In the above scheme, a medium interlayer 3 is formed by setting an outer shell 1 and an inner liner 2. The heater and temperature sensor 5 in the medium interlayer 3 are electrically connected to the controller to heat and detect the temperature of the temperature-controlled medium. Different materials are stored in several distribution bins 6. The materials can enter each distribution bin 6 from the feed pipe 7. A control valve 9 is set in the discharge pipe 8 of the distribution bin 6 to discharge the materials in the distribution bin 6. A weighing scale is set to measure the discharge amount of each distribution bin 6 to ensure the combination ratio of each material. A control valve 11 is used to control the metered material to be discharged from the discharge pipe 10 to the bottom of the mixing bin 13. The materials in the mixing bin 13 are mixed and stirred by the agitator. A control valve 12 is used to control the material after stirring to be discharged from the discharge pipe 14.

[0032] The feed pipe 7 and the discharge pipe 3 14 are arranged to pass through the outer shell 1 and the inner liner 2. The bottom of the outer shell 1 is provided with a support column 25.

[0033] This solution includes multiple distribution silos 6 for holding various concrete admixtures. Both the outer shell 1 and the inner liner 2 are made of stainless steel. The outer shell 1 is coated with anti-rust paint to prevent rusting. The gap between the outer shell 1 and the inner liner 2 is filled with water. Multiple temperature sensors 5 and heating resistance wires can be arranged at different positions and heights to achieve variable temperature storage in the distribution silos 6. Each distribution silo 6 has a feed pipe 7 at its top, through which different admixtures are fed into different distribution silos 6. The distribution silos 6 are separated by partition plates 15. A discharge pipe is installed at the bottom of each distribution silo 6, with a weighing scale installed at the discharge pipe to quantitatively discharge admixtures according to the weight specified in the concrete mix proportions. The admixtures are discharged into the mixing chamber 13 at the bottom of the tank, where they are mixed evenly by a mixer. The evenly mixed admixtures are then transported by a conveyor belt to the conveyor belt of the mixing plant production line. Support columns 25 are installed at the bottom of the tank, fixed to the ground concrete with expansion bolts to ensure the stability of the entire tank.

[0034] Furthermore, the inner liner 2 is provided with a plurality of partition plates 15, which divide the upper part of the inner liner 2 into a plurality of material distribution compartments 6.

[0035] Multiple material distribution bins 6 are formed by partition plates 15, which have a simple structure and are easy to manufacture.

[0036] The partition plate 15 divides the upper part of the inner liner 2 into three equal material distribution compartments 6 along the circumference, making full use of the space in the inner liner 2. The partition plate 15 may also include multiple parallel flat plates or cylindrical structures.

[0037] Furthermore, the bottom of the material distribution hopper 6 is a sloping structure, and the heater, temperature sensor 5, weighing scale, control valve 1 9, and control valve 2 11 are all electrically connected to the controller.

[0038] The inclined structure facilitates material concentration at discharge pipe 8. A controller manages the heater's operation, receives temperature data from temperature sensor 5, and receives weight data from the weighing scale, correspondingly controlling the opening and closing of each valve. Control valve 9 and control valve 11 are both electrically controlled valves.

[0039] Furthermore, the weighing scale includes a weighing hopper 16, a support 17, and a weight sensor 18, wherein the support 17 is connected to the side wall of the inner liner 2.

[0040] The weight sensor 18 is placed between the hopper and the support 17 to test the weight of the material in the hopper. The support 17 is connected to the side wall of the inner liner 2, and the structure is simple.

[0041] Several crossbeams are provided on the outer ring of the bracket 17, and the crossbeams are fixedly connected to the side wall of the inner liner 2.

[0042] Furthermore, a plurality of connecting portions 19 are provided between the outer shell 1 and the inner liner 2, and the heater includes an electric heating tube 4 arranged circumferentially within the medium interlayer 3.

[0043] The connection between the outer shell 1 and the inner liner 2 is ensured by setting the connecting part 19, and the annular electric heating tube 4 is set to heat the temperature control medium to ensure the temperature of the material inside the medium jacket 3.

[0044] The temperature control medium includes water, and multiple electric heating tubes 4 can be installed as needed to ensure heating effect. The connection part 19 includes a connecting block.

[0045] Furthermore, an inlet pipe 20 is provided at the top of the outer shell 1, and an outlet pipe 21 is provided at the bottom of the outer shell 1. Both the inlet pipe 20 and the outlet pipe 21 are connected to the medium interlayer 3.

[0046] Valves are installed at the inlet pipe 20 and the outlet pipe 21 respectively. The inlet pipe 20 and the outlet pipe 21 are connected to the medium jacket 3 and can be used for filling and discharging the temperature-controlled medium.

[0047] Furthermore, the agitator includes a motor 23, which is connected to a stirring head 24. The stirring head 24 is used to stir and mix the materials in the mixing chamber 13.

[0048] Furthermore, a connecting sleeve 22 is provided between the outer shell 1 and the inner liner 2, the motor 23 is located at the bottom of the outer shell 1, and the output shaft of the motor 23 is rotatably located inside the connecting sleeve 22.

[0049] The external structure of motor 23 is simple, and a connecting sleeve 22 is provided to facilitate the connection of the output shaft of motor 23.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional compounder characterized by, The utility model provides a temperature control medium filling device, including outer casing, be provided with inner bag in the outer casing, form medium interlayer for filling temperature control medium between the outer casing and inner bag, be provided with heater and temperature sensor in the medium interlayer, the upper portion of inner bag is provided with a plurality of sub -material storehouse body, the top of sub -material storehouse body is provided with feed pipe, the bottom of sub -material storehouse body all is seted up and is discharged pipe one, be provided with control valve no.

2. The multi-functional mix tank of claim 1, wherein The inner bag is provided with a plurality of partition plates, which separate the upper part of the inner bag into a plurality of sub-material storehouse bodies.

3. The multi-functional mix tank of claim 1, wherein The bottom of the sub-material storehouse body is a slope structure, and the heater, temperature sensor, metering scale, control valve one and control valve two are electrically connected with the controller.

4. The multi-functional mix tank of claim 1, wherein The metering scale comprises a metering hopper, a support and a weight sensor, and the support is connected with the side wall of the inner bag.

5. The multi-functional mix tank of claim 1, wherein A plurality of connecting parts are arranged between the outer casing and the inner bag, and the heater comprises an electric heating pipe arranged in the medium interlayer in an annular shape.

6. The multi-functional mix tank of claim 1, wherein An inlet pipe is arranged on the top of the outer casing, and an outlet pipe is arranged on the bottom of the outer casing, and the inlet pipe and the outlet pipe are in communication with the medium interlayer.

7. The multi-functional mix tank of claim 1, wherein The stirrer comprises a motor, and a stirring head is connected to the motor.

8. The multi-functional mix tank of claim 7, wherein A connecting sleeve is arranged between the outer casing and the inner bag, the motor is arranged on the bottom of the outer casing, and the output shaft of the motor is rotatably arranged in the connecting sleeve.

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