Novel injection molding insert device

Abstract

The utility model belongs to the technical field of injection molding embedded rings, and discloses a novel injection molding insert device. The device can be detachably connected with a to-be-mounted ring piece and can also be detachably connected with a machining mold chassis, and the device comprises a ring piece mounting head, a ring piece pedestal, a supporting plate, a baffle, a balance rod, a balance table, a base plate, a bottom plate, a pedestal, a pneumatic air cylinder, a push plate, a positioning rod, a positioning rod hole and a spring. Through the synergistic effect of the pneumatic air cylinder, the balancing platform, the push plate and the positioning rod, automatic jacking and mounting of the ring piece are achieved. The production efficiency is improved, the dependence of manual operation is reduced, and the mounting process of the ring piece is quicker and more accurate. The double-balance-rod design is adopted, it is ensured that in the pushing process of the pneumatic air cylinder, the balance table can ascend stably, and shaking and deviation are avoided.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of injection molding inlaying ring, especially a novel injection molding inlaying device. BACKGROUND

[0002] In injection molding products, sometimes ring-shaped iron parts need to be inlaid. In traditional technology, the installation process of the injection molding inlaying device usually relies on manual operation, which is not only inefficient, but also prone to human error, leading to inaccurate installation and affecting product quality. Especially in scenarios requiring large-scale and high-precision production, the limitations of traditional injection molding inlaying devices are particularly evident.

[0003] When installing ring parts, traditional injection molding inlaying devices mostly require manual positioning, installation, and fixation of the ring parts. This operation not only consumes time and effort, but also easily produces deviations during installation, affecting the overall performance of the product. In addition, due to the uncontrollability of manual operation, the scrap rate and rework rate during production are often high, further reducing production efficiency. SUMMARY

[0004] The utility model aims at overcoming the deficiencies in the prior art and providing a novel injection molding inlaying device.

[0005] The utility model solves the technical problems by adopting the following technical solutions:

[0006] A novel injection molding inlaying device, the device can be detachably connected with the ring part to be installed, and the device can also be detachably connected with the processing mold base. The device includes a ring part mounting head, a ring part pedestal, a support plate, a baffle, a balance bar, a balance table, a backing plate, a bottom plate, a pedestal, a pneumatic cylinder, a push plate, a positioning rod, a positioning rod hole, and a spring. The pedestal is connected with the pneumatic cylinder, the lower part of the bottom plate is connected with the upper part of the pedestal, the backing plate is connected with the bottom plate, the top of the pneumatic cylinder is connected with the bottom of the balance table, the bottom of the positioning rod is connected with the upper part of the push plate, the top of the positioning rod is connected with the lower part of the baffle, the upper part of the baffle is connected with the lower part of the support plate, the upper part of the support plate is connected with the lower part of the ring part pedestal, and the upper part of the ring part pedestal is connected with the ring part mounting head. The ring part pedestal is provided with a positioning rod through hole, and the ring part mounting head can be detachably connected with the ring part to be installed.

[0007] Further, the pedestal is arranged in a vertical direction, the bottom plate is mounted on the upper surface of the pedestal, the bottom plate is arranged in a horizontal direction, the pneumatic cylinder is coaxially mounted on the bottom plate, the pneumatic cylinder is arranged in a vertical direction, and the output end of the pneumatic cylinder is arranged upward in a vertical direction. The bottom plate on the horizontal sides of the pneumatic cylinder is connected with the backing plate, the backing plate is arranged in a horizontal direction, and two backing plates are symmetrically and spaced apart in a horizontal direction, the output end of the pneumatic cylinder can pass through the interval gap between the two backing plates and is arranged upward, and the push plate is arranged on the bottom plate.

[0008] The balance rod is arranged along the vertical direction, and two balance rods are symmetrically arranged along the horizontal direction, are symmetrically arranged on the horizontal two sides of the bottom plate, and the bottom of the balance rod is fixedly arranged on the base plate; the balance table is arranged along the horizontal direction, and two balance tables are symmetrically and spaced apart along the horizontal direction, are coaxially movably arranged on the balance rod, can move up and down along the vertical direction on the balance rod, the output end of the pneumatic cylinder can pass through the spacing gap between the two base plates and extend upward to be arranged immediately below the spacing gap between the two balance tables, and the output end of the pneumatic cylinder can be detachably connected with the lower bottom surface of the two balance tables, so that the output end of the pneumatic cylinder can drive the two balance tables to move upward or downward along the vertical direction of the balance rod;

[0009] The push plate is arranged along the horizontal direction, is arranged on the balance table between the two balance rods, and is coaxially arranged with the output end of the pneumatic cylinder, and the push plate is also spaced apart from the two balance rods without contact.

[0010] The baffle is arranged along the horizontal direction and symmetrically arranged along the horizontal direction, and the lower bottom surface of the baffle is fixedly arranged with the upper surface of the balance rod.

[0011] The support plate is arranged along the horizontal direction, is arranged on the upper surface of the baffle, and the ring seat is coaxially arranged on the upper surface of the support plate, the ring seat is coaxially arranged with the pneumatic cylinder, the seat through hole is coaxially arranged in the ring seat, and the seat through hole is arranged along the vertical direction and extends downward from the upper surface of the ring seat to the lower surface of the ring seat.

[0012] The ring mounting head is arranged along the vertical direction, the middle and lower part of the ring mounting head can be coaxially and slidably arranged in the middle and lower part of the seat through hole, the upper part of the ring mounting head is coaxially arranged and extends above the seat through hole, and the upper surface of the ring mounting head is arranged higher than the upper surface of the ring seat, the shape of the upper surface of the ring mounting head matches the shape of the ring to be mounted, and the ring to be mounted can be detachably arranged on the top of the ring mounting head.

[0013] The spring is arranged along the vertical direction, the working direction of the spring is arranged along the vertical direction, the top of the spring is connected with the bottom of the ring mounting head, the middle and upper part of the spring is arranged in the seat through hole, the bottom of the spring extends downward and is arranged below the baffle, the lower part of the spring can be detachably connected with the upper surface of the push plate, and the spring can be compressed upward under the driving of the pneumatic cylinder, the pneumatic cylinder drives the balance table to move upward, the balance table drives the push plate to move upward, the push plate drives the lower part of the spring to compress upward, and the upper part of the spring drives the ring mounting head to slide upward and pop out in the ring seat, and the ring to be mounted arranged on the top of the ring mounting head is popped out and pushed out upward.

[0014] The ring piece mounting head is provided with a plurality of positioning rod holes which are uniformly distributed and spaced apart in the circumferential direction on the ring piece pedestal outside the ring piece mounting head, the positioning rod holes are arranged in the vertical direction, the positioning rod holes are matched with the positioning rods, the positioning rods are coaxially movably connected with the positioning rod holes, and the positioning rods can move up and down in the vertical direction in the positioning rod holes.

[0015] The positioning rods are arranged in the vertical direction, there are a plurality of positioning rods, the bottoms of the positioning rods are connected with the push plate, a positioning rod hole is arranged in the ring piece pedestal directly above each positioning rod, the upper portions of the positioning rods are movably connected with the positioning rod holes arranged directly above the positioning rods, the upper portions of the positioning rods can penetrate into and out of the positioning rod holes, and the positioning rods and the positioning rod holes are coaxially matched.

[0016] Further, the positioning rods and the positioning rod are arranged at least four.

[0017] Further, the material of the ring piece mounting head is a magnet, and the ring piece mounting head can be attracted to the position where the ring piece needs to be mounted according to the required mounting position of the workpiece.

[0018] The advantages and positive effects obtained by the utility model are as follows:

[0019] 1. The utility model realizes the automatic jacking and installation of the ring piece through the synergistic effect of the pneumatic cylinder, the balance table, the push plate and the positioning rods. This design improves the production efficiency, reduces the dependence on manual operation, and makes the installation process of the ring piece faster and more accurate. The double balance rod design ensures that the balance table can stably rise during the pushing process of the pneumatic cylinder, avoiding shaking and deviation.

[0020] 2. The coaxial matching of the positioning rods and the positioning rod holes further enhances the stability of the structure and the accuracy of the installation. The device can be detachably connected with the ring piece and the processing mold base, and can be flexibly adjusted according to different production needs.

[0021] 3. The design of the device improves the versatility and adaptability of the device, so that it can meet the production requirements of various injection molding inserts. The accurate automatic installation process ensures that the ring piece is accurately installed on the workpiece, thereby improving the quality and consistency of the product, reducing the involvement of manual labor and achieving efficient production, and reducing the working intensity of workers. This helps to reduce the scrap rate and rework rate in the production process, and improves the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a structure connection front view schematic drawing (omit spring) of the utility model;

[0023] Figure 2 It isFigure 1 a structural connection right side view schematic diagram of

[0024] Figure 3 is Figure 1 a cross-sectional view schematic diagram (showing spring) of A-A direction in

[0025] Figure 4 is Figure 1 a top view schematic diagram of

[0026] Figure 5 is Figure 1 a structural connection perspective view schematic diagram of DETAILED DESCRIPTION

[0027] The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present application.

[0028] The raw materials used in the present application are conventional commercially available products, unless otherwise specified. The methods used in the present application are conventional methods in the art, unless otherwise specified. The mass of each substance used in the present application is a conventional use mass. The structures and connection relationships not described in detail in the present application can be understood as conventional technical means in the art.

[0029] A novel injection molding insert device, the device can be detachably connected with the ring to be installed (not shown in the figure), the device can also be detachably connected with the processing mold base (not shown in the figure), as shown in Figures 1 to 5 The device includes a ring mounting head 1, a ring pedestal 2, a support plate 3, a baffle 4, a balance bar 5, a balance table 6, a backing plate 7, a bottom plate 8, a pedestal 9, a pneumatic cylinder 10, a push plate 11, a positioning rod 12, a positioning rod hole 13 and a spring 14. The pedestal and the pneumatic cylinder are connected, the lower part of the bottom plate and the upper part of the pedestal are connected, the backing plate and the bottom plate are connected, the top of the pneumatic cylinder and the bottom of the balance table are connected, the bottom of the positioning rod and the upper part of the push plate are connected, the top of the positioning rod and the lower part of the baffle are connected, the upper part of the baffle and the lower part of the support plate are connected, the upper part of the support plate and the lower part of the ring pedestal are connected, the upper part of the ring pedestal is provided with a positioning rod through hole, and the ring mounting head can be detachably connected with the ring to be installed.

[0030] The utility model discloses a positioning rod and the design of positioning rod hole make ring piece can be positioned and fixed accurately, avoid the displacement or deformation in the injection molding process. Through the use of pneumatic cylinder, improve the time of ring piece installation, improve production efficiency. Through compact device setting, save space use and reduce the volume, make the device can satisfy more complex mould installation. The device in the production use of injection molding product, need to inlay ring iron piece, first install the ring piece to be installed on the ring piece installation head, positioning rod and positioning rod hole can realize accurate positioning, and the ring piece installation head can realize the handling, and then through the pneumatic cylinder telescopic, and the insert bridge is connected to the mould, reduces the manual participation and realizes the efficient production, and the production efficiency is improved greatly, and the yield is improved.

[0031] In the embodiment, the pedestal is arranged in a vertical direction, a bottom plate is arranged on the upper surface of the pedestal and arranged in a horizontal direction, a pneumatic cylinder is coaxially arranged on the bottom plate and arranged in a vertical direction, and the output end of the pneumatic cylinder is arranged upward in a vertical direction.

[0032] The balance rod is arranged in a vertical direction, and the balance rod is symmetrically arranged in a horizontal direction and arranged in two, the two balance rods are symmetrically arranged on the horizontal sides of the bottom plate, and the bottom of the balance rod is fixedly arranged on the pad plate.

[0033] The push plate is arranged in a horizontal direction and arranged on the balance table between the two balance rods, the push plate is coaxially arranged with the output end of the pneumatic cylinder, and the push plate is arranged in a spaced manner without contact with the two balance rods.

[0034] The baffle is arranged in a horizontal direction and arranged in two in a symmetric manner in a horizontal direction, the lower bottom surface of the baffle is fixedly arranged with the upper surface of the balance rod.

[0035] The support plate is arranged horizontally and installed on the upper surface of the baffle. The ring support is coaxially installed on the upper surface of the support plate. The ring support is coaxially arranged with the pneumatic cylinder. A support through hole 15 is coaxially arranged inside the ring support. The support through hole is arranged vertically and extends downward from the upper surface of the ring support to the lower surface of the ring support.

[0036] The ring mounting head is set vertically. The lower middle part of the ring mounting head can be slidably mounted coaxially in the lower middle part of the through hole of the base. The upper part of the ring mounting head extends coaxially above the through hole of the base, and the upper surface of the ring mounting head is higher than the upper surface of the ring base. The shape of the upper surface of the ring mounting head matches the shape of the ring to be installed. The ring to be installed can be detachably mounted on the top of the ring mounting head, which is convenient for subsequent processes to operate and process. The ring mounting head and the ring base are coaxially connected.

[0037] The spring is arranged vertically, and its working direction is also vertical. The top of the spring is connected to the bottom of the ring mounting head. The upper middle part of the spring is located in the through hole of the base, and the bottom of the spring extends downward and is located below the baffle. The lower part of the spring can be detachably connected to the upper surface of the push plate. The spring can be compressed upward under the drive of a pneumatic cylinder. The pneumatic cylinder pushes the balance table upward, which in turn pushes the push plate upward. The push plate pushes the lower part of the spring upward, which in turn pushes the upper part of the spring to slide upward and pop out of the ring mounting head in the ring base. This pops out and pushes the ring to be installed on top of the head, allowing it to enter the next operation process, thus improving work efficiency.

[0038] The ring mounting head has a number of positioning rod holes evenly distributed at intervals along the circumferential direction on the ring mounting base. The positioning rod holes are arranged in the vertical direction and are matched with the positioning rods. The positioning rods can be coaxially and movably connected to the positioning rod holes and can move up and down in the vertical direction within the positioning rod holes.

[0039] The positioning rods are arranged vertically, and there are several positioning rods. The bottom of each positioning rod is connected to the push plate. Each positioning rod has a positioning rod hole in the ring base directly above it. The upper part of the positioning rod can be movably connected to the positioning rod hole directly above it. The upper part of the positioning rod can pass through the positioning rod hole, and the positioning rod and the positioning rod hole are coaxially matched. The positioning rod and the positioning rod hole not only serve a guiding function, but also ensure the working accuracy of the spring and ring mounting head, ensuring positioning accuracy and improving work efficiency.

[0040] In use, the device is first installed on the mold according to the shape of the product. Then, the ring to be installed is installed on the ring mounting head. The pneumatic cylinder is then activated, which pushes the two balance platforms on the base plate upward. At the same time, the balance platforms drive the push plate upward. Simultaneously, the push plate drives the positioning rod upward. The positioning rod passes through the positioning rod hole and is positioned and engaged in the ring mounting area. Then, the push plate pushes the lower part of the spring to compress it, and then pushes the upper part of the spring upward. The upper part of the spring pushes the ring mounting head upward, causing the ring on it to pop out or be pushed out and installed in the designated position. After the ring is installed, the pneumatic cylinder is closed and lowered. The operation is then repeated until all rings are installed.

[0041] This invention achieves automatic lifting and installation of ring components through the coordinated action of a pneumatic cylinder, a balancing platform, a push plate, and a positioning rod. This design improves production efficiency, reduces reliance on manual operation, and makes the ring component installation process faster and more accurate. The double balancing rod design ensures stable lifting of the balancing platform during pneumatic cylinder operation, preventing swaying and offset. Simultaneously, the coaxial matching of the positioning rod and its hole further enhances structural stability and installation accuracy. The device can be detachably connected to the ring component and the processing mold chassis, allowing for flexible adjustments to meet different production needs. This design improves the device's versatility and adaptability, enabling it to meet the production requirements of various injection-molded inserts. The precise automated installation process ensures that the ring component is accurately installed on the workpiece, thereby improving product quality and consistency, reducing manual intervention and achieving high-efficiency production, and lowering worker workload. This helps reduce scrap and rework rates during production, improving overall production efficiency.

[0042] In this embodiment, at least four positioning rods are provided to ensure a more stable installation of the push ring onto the workpiece.

[0043] In this embodiment, the ring mounting head is made of magnet. The ring mounting head can be attracted to the position where the ring needs to be installed by magnet according to the required installation position of the workpiece, so as to make the ring installation operation more stable and accurate.

[0044] Although embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will understand that various substitutions, variations, and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments.

Claims

1. A novel insert molding device characterized by: The device can be detachably connected with the ring to be installed, and the device can also be detachably connected with the machining mold base, the device comprises a ring mounting head, a ring seat, a support plate, a baffle, a balance bar, a balance table, a backing plate, a bottom plate, a seat, a pneumatic cylinder, a push plate, a positioning rod, a positioning rod hole and a spring, the seat and the pneumatic cylinder are connected, the lower part of the bottom plate and the upper part of the seat are connected, the backing plate and the bottom plate are connected, the top of the pneumatic cylinder and the bottom of the balance table are connected, the bottom of the positioning rod and the upper part of the push plate are connected, the top of the positioning rod and the lower part of the baffle are connected, the upper part of the baffle and the lower part of the support plate are connected, the upper part of the support plate and the lower part of the ring seat are connected, the upper part of the ring seat and the ring mounting head are connected, the ring seat is provided with a positioning rod through hole, and the ring mounting head can be detachably connected with the ring to be installed.

2. The novel injection mold insert device of claim 1, wherein: The seat is arranged in the vertical direction, the bottom plate is arranged on the upper surface of the seat, the bottom plate is arranged in the horizontal direction, the pneumatic cylinder is coaxially arranged on the bottom plate, the pneumatic cylinder is arranged in the vertical direction, and the output end of the pneumatic cylinder is arranged upward in the vertical direction; the backing plates are arranged on the bottom plates on the horizontal sides of the pneumatic cylinder, the backing plates are arranged in the horizontal direction, and two backing plates are symmetrically and spaced apart in the horizontal direction, and the output end of the pneumatic cylinder can pass through the spacing gap between the two backing plates and be arranged upwardly extending; The balance bar is arranged in the vertical direction, the balance bar is symmetrically arranged in the horizontal direction, and two balance bars are symmetrically arranged on the horizontal sides of the bottom plate, and the bottom of the balance bar is fixedly arranged on the backing plate; the balance table is arranged in the horizontal direction, the balance table is symmetrically and spaced apart in the horizontal direction, and two balance tables are coaxially movably sleeved on the balance bar, the balance table can move up and down on the balance bar in the vertical direction, the output end of the pneumatic cylinder can pass through the spacing gap between the two backing plates and be arranged upwardly extending below the spacing gap between the two balance tables, and the output end of the pneumatic cylinder can be detachably connected with the lower bottom surfaces of the two balance tables, so that the output end of the pneumatic cylinder can drive the two balance tables to move upward or downward along the balance bar in the vertical direction; The push plate is arranged in the horizontal direction, and the push plate is arranged on the balance table between the two balance bars, the push plate is coaxially arranged with the output end of the pneumatic cylinder, and the push plate is also spaced apart from the two balance bars without contact; The baffle is arranged in the horizontal direction, and two baffles are symmetrically arranged in the horizontal direction, and the lower bottom surface of the baffle is fixedly arranged with the upper surface of the balance bar; The support plate is arranged in the horizontal direction, the support plate is arranged on the upper surface of the baffle, and the ring seat is coaxially arranged on the upper surface of the support plate, the ring seat is coaxially arranged with the pneumatic cylinder, the ring seat is coaxially arranged with the seat through hole in the ring seat, and the seat through hole is arranged in the vertical direction and extends downward from the upper surface of the ring seat to the lower surface of the ring seat. The ring mounting head is arranged along a vertical direction, and a middle lower part of the ring mounting head is coaxially and slidably arranged in a middle lower part of the pedestal through hole. An upper part of the ring mounting head is coaxially arranged above the pedestal through hole, and an upper surface of the ring mounting head is arranged higher than an upper surface of the ring pedestal. The shape of the upper surface of the ring mounting head matches the shape of the ring to be mounted. The spring is arranged along a vertical direction, and a working direction of the spring is arranged along the vertical direction. A top part of the spring is connected to a bottom part of the ring mounting head. A middle upper part of the spring is arranged in the pedestal through hole. A bottom part of the spring extends downward and is arranged below the baffle. A lower part of the spring is detachably connected to an upper surface of the push plate. The spring can be compressed upward under the driving of the pneumatic cylinder. The pneumatic cylinder drives the balance platform to move upward. The balance platform drives the push plate to move upward. The push plate drives the lower part of the spring to compress upward. The upper part of the spring drives the ring mounting head to slide upward and pop out in the ring pedestal. The ring to be mounted arranged on the top part is popped out and pushed out upward. The ring pedestal outside the ring mounting head is uniformly and spacedly provided with a plurality of positioning rod holes along a circumferential direction. The positioning rod holes are arranged along a vertical direction and are matched with the positioning rods. The positioning rods are coaxially and movably connected to the positioning rod holes along the vertical direction. The positioning rods are arranged along a vertical direction, and the positioning rods are arranged in a plurality of groups. A bottom part of each positioning rod is connected to the push plate. A positioning rod hole is arranged above each positioning rod. An upper part of the positioning rod is movably connected to the positioning rod hole arranged above the positioning rod. The upper part of the positioning rod can be inserted into and out of the positioning rod hole. The positioning rod and the positioning rod hole are coaxially matched.

3. The novel insert-molding device according to claim 2, characterized in that: The positioning rods and the positioning rod holes are arranged in at least four groups.

4. The novel insert device for injection molding of claim 2, wherein: The ring mounting head is made of a magnet. The ring mounting head can be attracted to the position where the ring needs to be mounted according to the required mounting position of the workpiece.

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