Embedded device for embedding gasket in bottle cap
By designing an embedding device for bottle caps with embedded gaskets, and utilizing the collaborative work of the transfer component and the bottle cap feeding component, the automatic loading, unloading, and embedding of bottle caps and gaskets is achieved, solving the problems of low efficiency and high cost in traditional processes, and realizing highly efficient automated production.
Patent Information
- Application Number
- CN202520183760.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Traditional bottle cap insert gasket processes rely on semi-automated equipment and manual operation, which makes it difficult to meet the needs of large-scale production, resulting in low efficiency and high costs.
Design an embedding device for inserting gaskets into bottle caps. Through the cooperation of a transfer component and a bottle cap feeding component, the automatic loading, unloading and embedding of bottle caps and gaskets can be realized. By utilizing the coordinated work of components such as a rotating disk, suction tube, feeding section, transfer section and pre-placement section, the automatic installation of gaskets can be completed.
It has enabled the automated production of bottle cap gaskets, improved production efficiency, reduced labor costs, and is suitable for mass production.
Smart Images

Figure CN223763831U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bottle cap production technical field, concretely is a kind of embedding device of bottle cap inner embedded gasket. BACKGROUND
[0002] In plastic bottle cap manufacturing industry, in order to ensure sealing and product quality, usually a gasket is embedded in bottle cap.
[0003] Traditional embedding process mainly relies on semi-automatic equipment to complete with manual operation, workers need to stand on both sides of conveying belt, manually take cover and embed gasket, manual operation speed is limited, it is difficult to meet large-scale production demand, long time repetition same action is prone to worker fatigue, affect work efficiency and product quality, high dependence on human resources increases production cost. UTILITY MODEL CONTENT
[0004] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a kind of embedding device of bottle cap inner embedded gasket, including operation table, operation table is installed with rotary disc, and multiple suction pipes are installed on rotary disc;
[0005] Operation table is also installed with gasket loading assembly and two groups of transfer assembly located at the periphery of rotary disc, and bottle cap feeding assembly is installed below one of transfer assembly;
[0006] Gasket loading assembly includes feeding part, material moving part and pre-positioning part;
[0007] The feeding part includes vertical table, the top of vertical table is fixed with two upper blocks, and one side is installed with pusher, and one side is fixed with groove block opposite to the push end of pusher;
[0008] The material moving part includes frame column, and mobile adjusting part is installed on frame column, and the vertical moving end of mobile adjusting part is fixed with lower top frame, push-out cylinder is installed on lower top frame, and suction column is installed on the bottom of lower top frame and the top end of push-out cylinder, two suction columns are long and short.
[0009] Further, the pusher includes side push cylinder installed on the side of vertical table, and side push block is slidably connected with the top of vertical table and is fixed with the top end of side push cylinder, the bottom of side push block is fixed with top plate opposite to the notch of groove block.
[0010] Further, the bottom of vertical table is installed with upper top cylinder, and the piston rod of upper top cylinder is fixed with top rod penetrating vertical table and extending into the notch of groove block, and the top end of top rod is conical.
[0011] Further, the moving adjusting part comprises a frame column, a front pushing cylinder is mounted on the frame column, a frame plate is slidably connected with the front pushing cylinder and is fixed at the ejection end of the front pushing cylinder, a lower top cylinder is mounted at the top of the frame plate, and the lower top frame plate is slidably connected with the frame plate and is fixed at the ejection end of the lower top cylinder.
[0012] Further, the pre-feeding part comprises a pre-feeding table, a pushing cylinder is mounted on the pre-feeding table, an upward moving plate is slidably connected with the pushing cylinder and is fixed at the ejection end of the pushing cylinder, a top clamping cylinder is mounted at the top of the upward moving plate, pre-feeding plates are fixed at the clamping end of the top clamping cylinder, and V-shaped openings are formed at the opposite sides of the two pre-feeding plates.
[0013] Further, the moving and transferring assembly comprises a plate column, a pushing cylinder is mounted on the plate column, a moving and transferring plate is slidably connected with the pushing cylinder and is fixed at the ejection end of the pushing cylinder, a lower pushing cylinder is mounted at the top of the moving and transferring plate, a lower pushing plate is slidably connected with the ejection end of the lower pushing cylinder, and a clamping cylinder is mounted on the lower pushing plate.
[0014] Further, the bottle cap feeding assembly comprises a vibrating table and a stand, a conveying table is mounted at the top of the vibrating table, a butt joint block is mounted at the top of the stand and is butted with the conveying table, a pushing cylinder is mounted at one side of the stand, and the ejection end of the pushing cylinder is penetrated into the butt joint block.
[0015] Compared with the prior art, the technical scheme has the following beneficial effects:
[0016] The embedding device for embedding a gasket in a bottle cap can place the bottle caps on the adsorption pipes one by one through the cooperation of the moving and transferring assembly and the bottle cap feeding assembly, rotate the rotating disc to drive the bottle caps to move to the gasket feeding assembly, push the gasket to the appropriate position by the feeding part, place the gasket on the pre-feeding part in advance by the material moving part, embed and install the gasket by lowering the gasket on the bottle cap, and move out the gasket through the moving and transferring assembly, so that the automatic production is realized and the efficiency is improved, and the device is suitable for mass production and cost reduction. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a three-dimensional schematic diagram of the bottle cap feeding assembly in the utility model;
[0019] Figure 3 It is a three-dimensional schematic diagram of the moving and transferring assembly in the utility model;
[0020] Figure 4 It is a three-dimensional schematic diagram of the feeding part in the gasket feeding assembly in the utility model;
[0021] Figure 5 It is a three-dimensional schematic diagram of the material moving part in the gasket feeding assembly in the utility model;
[0022] Figure 6 It is three-dimensional schematic view of pre-putting part of gasket feeding assembly in the utility model.
[0023] In the figure: 1, operation table; 2, transfer assembly; 21, board column; 22, transfer plate; 23, push-down cylinder; 24, push-down plate; 25, clamping cylinder; 26, push cylinder; 3, gasket feeding assembly; 31, vertical table; 32, side push cylinder; 33, side push block; 34, top plate; 35, upper block; 36, upper top cylinder; 37, top rod; 38, frame column; 39, frame plate; 310, front push cylinder; 311, lower top cylinder; 312, lower top frame; 313, adsorption column; 314, push-out cylinder; 315, pre-putting table; 316, upper transfer plate; 317, top clamping cylinder; 318, pre-putting plate; 319, push cylinder; 320, groove block; 4, bottle cap feeding assembly; 41, vibration table; 42, conveying table; 43, vertical frame; 44, butt joint block; 45, push cylinder; 5, rotating disc; 6, adsorption pipe. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] Please refer to Figures 1-6 The embedding device for embedding gasket in bottle cap in the embodiment comprises an operation table 1, the operation table 1 is installed with a rotating disc 5, the rotating disc 5 is installed with a plurality of adsorption pipes 6, the top of the operation table 1 is installed with a gasket feeding assembly 3 located at the right periphery of the rotating disc 5, two groups of transfer assemblies 2 located at the front and back sides of the outer side of the rotating disc 5 and a bottle cap feeding assembly 4 located below the transfer assemblies 2 at the back, and the gasket feeding assembly 3 comprises a feeding part, a material transfer part and a pre-putting part.
[0026] In the above structure, the bottle cap is moved to the appropriate position by the bottle cap feeding assembly, at this time, the opening of the bottle cap faces upward, and the bottle cap is transferred to the corresponding adsorption pipe by cooperating with the corresponding transfer assembly and placed on the adsorption pipe, the adsorption pipe can adsorb and fix the bottle cap, thereby achieving the feeding and fixing of the bottle cap;
[0027] Then the rotating disc is rotated, thereby adjusting the position of the adsorption pipe, the adsorption pipe that adsorbs the bottle cap is gradually transferred to the gasket feeding assembly, after the installation of the gasket is completed, the adsorption pipe is moved to another group of transfer assemblies again to complete the unloading operation of the product;
[0028] When the product is moved to the gasket loading assembly, the feeding part moves the gasket to the appropriate position, and then the moving part moves the gasket on the pre-loading part, and then the other end of the moving part moves the gasket on the pre-loading part to the top of the bottle cap to complete the embedding installation operation, so as to realize automatic embedding installation of the gasket, improve production efficiency and reduce labor cost.
[0029] As Figure 2 , the bottle cap feeding assembly 4 comprises a vibration table 41 fixed on the operation table 1 and a stand 43, the top of the vibration table 41 is provided with a conveying table 42, the conveying table 42 is in the shape of U, the top opening is provided with a conveying groove, and the outer side is fixed with a limiting plate located above the conveying table 42, the top of the stand 43 is provided with a butt joint block 44 butt jointed with the conveying groove of the conveying table 42, and a push cylinder 45 is installed on the left side, and the top end of the push cylinder 45 is provided with a butt joint block 44. When the bottle cap is moved to the conveying table, the vibration table is vibrated, which can move the bottle cap along the conveying groove to the butt joint block, and the limiting plate can limit the bottle cap during conveying to prevent the bottle cap from jumping out and ensure straight-line movement until the bottle cap moves to the butt joint block and is pushed out by the push cylinder, so that the bottle cap can be pushed out to a certain height, so that the bottle cap can be conveyed to the appropriate position for movement.
[0030] As Figure 3 , the moving assembly 2 comprises a plate column 21 fixed on the operation table 1, the plate surface of the plate column 21 is provided with a push cylinder 26, the top end of the two groups of push cylinders 26 is oppositely distributed, and the plate surface is slidably connected with a moving plate 22 fixed with the top end of the push cylinder 26, the top of the moving plate 22 is provided with a push-down cylinder 23, and the plate surface is slidably connected with a push-down plate 24 fixed with the top end of the push-down cylinder 23, and the plate surface of the push-down plate 24 is provided with a clamping cylinder 25. The moving plate is driven by the push cylinder to move, which can realize the forward and backward movement of the clamping cylinder, and the downward movement of the push-down plate driven by the push-down cylinder, so as to realize the X and Y direction movement of the clamping cylinder, so as to drive the clamping cylinder to clamp the bottle cap and move it to the corresponding adsorption pipe, while the other group of moving assembly synchronously operates as above, so as to clamp the bottle cap on the adsorption pipe and separate the bottle cap from the adsorption pipe and move it to the collection position, thereby completing the feeding and discharging operations.
[0031] As Figure 4The feeding part includes a stand 31 fixed on the operation table 1, two upper blocks 35 are fixed on the top of the stand 31, a channel is formed between the two upper blocks 35 for docking with the external feeding device, a stop block opposite to the channel is also fixed on the stand 31, a side pushing cylinder 32 is installed on the back of the stand 31, a side pushing block 33 is slidingly connected with the top of the stand 31 and fixed with the top ejection end of the side pushing cylinder 32, a top plate 34 is fixed on the bottom of the side pushing block 33, a groove block 320 is installed on the left side of the stand 31, a groove is formed on the side of the groove block 320 opposite to the top plate 34, and an upper top cylinder 36 is installed on the bottom of the stand 31, the piston rod of the upper top cylinder 36 is fixed with a top rod 37 penetrating through the stand 31 and extending into the groove of the groove block 320, and a conical column is fixed on the top end of the top rod 37. When the gaskets enter the channel formed by the two upper blocks in succession, until the front gasket is attached to the stop block, at this time, the side pushing cylinder pushes the side pushing block to drive the top plate to push the gasket into the groove block, so that the gasket is located above the top rod and penetrates the conical column, and the gasket is pushed to the appropriate position by the top rod driven by the upper top cylinder, so that the material moving part can take the material.
[0032] As Figure 5 The material moving part includes a frame column 38 fixed on the operation table 1, a front pushing cylinder 310 is installed on the left side of the plate surface of the frame column 38, and a frame plate 39 is slidingly connected with the top ejection end of the front pushing cylinder 310, a lower top cylinder 311 is installed on the top of the frame plate 39, and a lower top frame 312 is slidingly connected with the front ejection end of the lower top cylinder 311, a pushing-out cylinder 314 is installed on the top right of the lower top frame 312, and an adsorption column 313 is installed on the top ejection end of the pushing-out cylinder 314 and the bottom of the lower top frame 312, and the two adsorption columns 313 are long and short. The frame plate is pushed by the front pushing cylinder, and then the lower top frame is moved by the lower top cylinder, so that the lower top frame can move in X and Y directions, so that the longer adsorption column on the left side can be close to the top rod, and the conical column of the top rod can be inserted into the gasket and attached and adsorbed, and moved to the pre-placement part for placement. At the same time, the longer adsorption column on the left side adsorbs the gasket, so that the shorter adsorption column on the right side moves the gasket on the pre-placement part and cooperates with the moving, until the shorter adsorption column is above the corresponding bottle cap, and the gasket is embedded into the bottle cap by the operation of the lower top cylinder and the pushing-out cylinder, so that the installation is completed.
[0033] As Figure 6The pre-discharging part includes a pre-discharging table 315 fixed on the operation table 1, a push-up cylinder 319 mounted on the front of the pre-discharging table 315, and an upper moving plate 316 slidably connected with the push-up cylinder 319 and fixed at the top end of the push-up cylinder 319, a top clamping cylinder 317 mounted on the top of the front of the upper moving plate 316, and pre-discharging plates 318 fixed at the clamping end of the top clamping cylinder 317, and V-shaped openings are formed on the opposite sides of the two pre-discharging plates 318. The distance between the two pre-discharging plates 318 can be changed by opening and closing the two pre-discharging plates 318 by the top clamping cylinder, so as to adjust the appropriate placement interval according to the diameter of the gasket, and the position of the top clamping cylinder and the pre-discharging plates can be adjusted by moving the upper moving plate 316 by the push-up cylinder, so it is not necessary to adjust the size under non-essential conditions.
[0034] The working principle of the above embodiment is as follows:
[0035] The bottle cap is conveyed to the butt joint block by the cooperation of the vibration table and the conveying table, the push-out cylinder pushes out the bottle cap to a suitable position, and then the push-down cylinder and the push-forward cylinder push the push-down plate and the moving plate respectively, so as to drive the clamping cylinder to move close to the butt joint block to clamp and move the bottle cap to the adsorption pipe, and then the rotating disc is rotated to adjust the position of the adsorption pipe, the moving assembly and the bottle cap feeding assembly continue to feed the bottle cap, until the bottle cap is moved to the gasket feeding assembly, at this time the gasket will be guided by the upper block and attached to the stop block, the side push cylinder drives the side push block to move, so that the top plate drives the front gasket to be pushed into the groove block and located above the top rod, at this time the up-top cylinder drives the top rod to be lifted, so as to drive the gasket to be lifted to a certain height, the front push cylinder and the down-top cylinder cooperate to drive the frame plate and the down-top frame to move, so as to drive the down-top frame to move left and right and up and down, therefore the longer adsorption column can adsorb and move the gasket on the top rod to the space between the two pre-discharging plates, and then when the longer adsorption column adsorbs the gasket again, the shorter adsorption column can adsorb the gasket on the pre-discharging plate and move it above the adsorption pipe, and then the cooperation of the down-top cylinder and the push-out cylinder can embed the gasket into the bottle cap, and then the moving assembly can complete the removal of the bottle cap.
[0036] In summary, the automatic feeding and discharging of the bottle cap and the embedding and installation of the gasket on the bottle cap can be realized, so as to effectively improve the production efficiency and reduce the labor cost, and the method can also be applied to mass production.
[0037] The whole working process is completed, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0038] It is to be understood that the phrases such as "first" and "second", and the like, can merely be used to distinguish one entity or action from another, without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.
Claims
1. An inlaying device for inlaying a gasket in a bottle cap, characterized by: The utility model provides a kind of automatic bottle cap production line, including operation platform (1), and operation platform (1) is equipped with rotating disc (5), and rotating disc (5) is equipped with multiple suction tubes (6) on it; Operation platform (1) is also equipped with gasket loading assembly (3) and two groups of transfer assembly (2) distributed in the periphery of rotating disc (5), and is equipped with bottle cap feeding assembly (4) below one of transfer assembly (2); Gasket loading assembly (3) includes feeding part, moving part and pre-dispensing part; The feeding part includes a stand (31), the top of the stand (31) is fixed with two upper blocks (35), and one side is provided with a pushing part, and one side is fixed with a groove block (320) opposite to the pushing end of the pushing part; The moving part includes a frame column (38), the frame column (38) is provided with a moving adjusting part, and the vertical moving end of the moving adjusting part is fixed with a lower top frame (312), the lower top frame (312) is provided with a push-out air cylinder (314), and the bottom of the lower top frame (312) and the ejection end of the push-out air cylinder (314) are provided with suction columns (313), and the two suction columns (313) are long and short.
2. The ring insetting device of claim 1, wherein: The pushing part includes a side push air cylinder (32) mounted on the side of the stand (31), and a side push block (33) fixed with the ejection end of the side push air cylinder (32) is slidably connected to the top of the stand (31), and the bottom of the side push block (33) is fixed with a top plate (34) opposite to the slot of the groove block (320).
3. A ring insetting device for a bottle cap according to claim 2, wherein: The bottom of the stand (31) is provided with an upper top air cylinder (36), the piston rod of the upper top air cylinder (36) is fixed with a top rod (37) penetrating through the stand (31) and extending into the slot of the groove block (320), and the top end of the top rod (37) is conical.
4. The ring insetting device of claim 3, wherein: The moving adjusting part includes a frame column (38), the frame column (38) is provided with a front push air cylinder (310), and a frame plate (39) fixed with the ejection end of the front push air cylinder (310) is slidably connected, the top of the frame plate (39) is provided with a lower top air cylinder (311), and the lower top frame (312) is slidably connected with the frame plate (39) and fixed with the ejection end of the lower top air cylinder (311).
5. A ring insetting device for a bottle cap according to claim 4, wherein: The pre-dispensing part includes a pre-dispensing table (315), the pre-dispensing table (315) is provided with a top push air cylinder (319), and an upper moving plate (316) fixed with the ejection end of the top push air cylinder (319) is slidably connected, the top of the upper moving plate (316) is provided with a top clamping air cylinder (317), the clamping end of the top clamping air cylinder (317) is fixed with a pre-dispensing plate (318), and the opposite sides of the two pre-dispensing plates (318) form V-shaped openings.
6. The ring insetting device of claim 1, wherein: The transfer assembly (2) includes a plate column (21), the plate column (21) is provided with a push air cylinder (26), and a transfer plate (22) fixed with the ejection end of the push air cylinder (26) is slidably connected, the top of the transfer plate (22) is provided with a lower push air cylinder (23), and a lower push plate (24) fixed with the ejection end of the lower push air cylinder (23) is slidably connected, and the lower push plate (24) is provided with a clamping air cylinder (25).
7. A ring insetting device for a bottle cap according to claim 6, wherein: The bottle cap feeding assembly (4) comprises a vibrating table (41) and a stand (43), the top of the vibrating table (41) is provided with a conveying table (42), the top of the stand (43) is provided with a butt joint block (44) butt jointed with the conveying table (42), and one side is provided with a pushing air cylinder (45), and the ejection end of the pushing air cylinder (45) is provided with a through hole.