Production and assembly tool for electric police vehicle
By designing production and assembly fixtures for electric police vehicles, and employing mobile modules, rotating components, and adsorption functions, the problem of low single-workpiece clamping efficiency of existing robotic arms has been solved, enabling efficient transfer and clamping of multiple workpieces and improving production efficiency.
Patent Information
- Application Number
- CN202520291263.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing robotic arms can only clamp single workpieces on electric police vehicle production lines, resulting in low efficiency and making it difficult to meet the demand for efficient transfer of multiple workpieces.
An assembly tooling for the production of electric police vehicles was designed, comprising a moving module, a rotating component, a suction cup support plate, and a gripper assembly. It enables the clamping and transfer of multiple workpieces through XYZ axis movement and adsorption functions, and combines photoelectric position sensors to monitor the position in real time.
It achieves efficient clamping and transfer of multiple workpieces, expands the range of movement, improves production efficiency, has a simple structure, and performs well.
Smart Images

Figure CN223764601U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric police vehicle production and processing technology, specifically to an electric police vehicle production and assembly tooling. Background Technology
[0002] New energy vehicles refer to automobiles that use unconventional vehicle fuels as their power source (or use conventional vehicle fuels but employ new onboard power devices), integrating advanced technologies in vehicle power control and drive, resulting in vehicles with advanced technical principles and new technologies and structures. New energy vehicles include pure electric vehicles, range-extended electric vehicles, hybrid electric vehicles, fuel cell electric vehicles, and hydrogen engine vehicles.
[0003] Electric vehicles are becoming increasingly common in various industries, such as police electric vehicles. Their production lines require various large-scale automated equipment for assembly, among which robotic arms are a common workpiece transfer device. However, a typical robotic arm can only clamp a single workpiece, which is inefficient for loading materials. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a tooling for the production and assembly of electric police vehicles. It has a simple structure, a large range of movement, and can realize the function of multiple clamping and transfer while also performing adsorption and transfer on the side, resulting in good performance.
[0005] To solve the above-mentioned technical problems, this utility model provides a tooling for the production and assembly of electric police vehicles, including a movable module. A rotating component is provided on one side of the movable module, a mounting plate is provided at the bottom of the rotating component, a suction cup support plate is provided at the top of the mounting plate, and an auxiliary suction cup is provided on the side of the suction cup support plate away from the movable module. An upper positioning plate and a lower positioning plate are provided on the mounting plate, and cylinder assemblies are provided on both the upper and lower positioning plates. A gripper assembly is provided at the output end of the cylinder assembly, and the gripper assemblies on the upper and lower positioning plates are symmetrically arranged vertically.
[0006] Furthermore, the moving module includes a horizontal moving component, a vertical moving component is provided on the horizontal moving component, a longitudinal moving component is provided on the vertical moving component, and the rotating component is fixed to one side of the longitudinal moving component.
[0007] Furthermore, the lateral movement component, the vertical movement component, and the longitudinal movement component all include a drive motor and a moving base, and the output end of the drive motor is provided with a moving plate that moves along the moving base.
[0008] Furthermore, the movable base is equipped with a photoelectric position sensor adapted to the movable plate.
[0009] Furthermore, the gripper assembly includes a gripper cylinder, and the output end of the gripper cylinder is provided with two gripping fingers.
[0010] The beneficial effects of this utility model are as follows: When in use, this device is fixed between two workstations on the production line. Its purpose is to transfer materials from one workstation to another. The horizontal moving component drives the vertical moving component to move back and forth, the vertical moving component drives the longitudinal moving component to move up and down, and the longitudinal moving component drives the mounting plate on one side to move left and right. This allows the gripper assembly to adjust the position of the gripper assembly along the XYZ axes in a space, achieving three-axis movement. Then, using the suction cup support plate on one side of the mounting plate, the device can be moved to the workpiece position and the auxiliary suction cup can be used to achieve auxiliary clamping of the workpiece. At the same time, the cylinder assembly on the upper and lower positioning plates can drive the gripper assembly to move outward or retract to adjust its position according to the size of the workpiece. The gripper assembly is symmetrical, which facilitates the clamping of the workpiece. The structure is simple, the movement range is large, and it can achieve multiple sets of clamping and transfer while also performing adsorption and transfer functions on the side. The device has good performance. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0012] Figure 2 This is a partial structural schematic diagram of the present invention.
[0013] The following are the labels in the diagram: 1. Horizontal movement component; 2. Vertical movement component; 3. Longitudinal movement component; 4. Rotation component; 5. Mounting plate; 6. Suction cup support plate; 7. Auxiliary suction cup; 8. Upper positioning plate; 9. Lower positioning plate; 10. Cylinder assembly; 11. Gripper cylinder; 12. Gripper finger; 13. Drive motor; 14. Moving base; 15. Moving plate; 16. Photoelectric position sensor. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0015] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0016] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0017] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0018] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0019] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0020] Reference Figures 1 to 2 As shown, an embodiment of the electric police vehicle production and assembly tooling of this utility model includes a movable module. A rotating component 4 is provided on one side of the movable module. A mounting plate 5 is provided at the bottom of the rotating component 4. A suction cup support plate 6 is provided at the top of the mounting plate 5. An auxiliary suction cup 7 is provided on the side of the suction cup support plate 6 away from the movable module. An upper positioning plate 8 and a lower positioning plate 9 are provided on the mounting plate 5. Cylinder assemblies 10 are provided on both the upper and lower positioning plates 8 and 9. A gripper assembly is provided at the output end of the cylinder assembly 10. The gripper assemblies on the upper and lower positioning plates 8 and 9 are symmetrically arranged vertically.
[0021] The moving module includes a horizontal moving component 1, a vertical moving component 2 is provided on the horizontal moving component 1, a longitudinal moving component 3 is provided on the vertical moving component 2, and the rotating component 4 is fixed to one side of the longitudinal moving component 3.
[0022] In use, it is fixed between two workstations on the production line to transfer materials from one workstation to the other. The horizontal moving component 1 drives the vertical moving component 2 to move back and forth, the vertical moving component 2 drives the longitudinal moving component 3 to move up and down, and the longitudinal moving component 3 drives the mounting plate 5 on one side to move left and right. This allows the gripper assembly to adjust the position of the XYZ axes in a space to achieve three-axis movement. Then, the suction cup support plate 6 on one side of the mounting plate 5 can be used to move to the workpiece position and use the auxiliary suction cup 7 to achieve auxiliary clamping of the workpiece. At the same time, the cylinder assembly 10 on the upper positioning plate 8 and the lower positioning plate 9 can drive the gripper assembly to move outward or retract to adjust the position according to the size of the workpiece. The gripper assembly is symmetrical, which facilitates the clamping of the workpiece.
[0023] The horizontal moving component 1, the vertical moving component 2, and the longitudinal moving component 3 each include a drive motor 13 and a moving base 14. The output end of the drive motor 13 is provided with a moving plate 15 that moves along the moving base 14.
[0024] The movable base 14 is equipped with a photoelectric position sensor 16 adapted to the movable plate 15 to monitor the position of the movable plate 15 in the horizontal moving assembly 1, the vertical moving assembly 2 and the longitudinal moving assembly 3 in real time.
[0025] The gripper assembly includes a gripper cylinder 11, and the output end of the gripper cylinder 11 is provided with two gripping fingers 12.
[0026] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A production assembly tool for an electric police vehicle, characterized by, The utility model relates to a mobile module of setting, one side of mobile module is provided with rotating assembly (4), the bottom of rotating assembly (4) is provided with mounting riser (5), the top of mounting riser (5) is provided with sucking disc support board (6), the side away from mobile module of sucking disc support board (6) is provided with auxiliary sucking disc (7); The mounting riser (5) is provided with an upper locating plate (8) and a lower locating plate (9), the upper locating plate (8) and the lower locating plate (9) are provided with a gas cylinder assembly (10) upward and downward, the output end of the gas cylinder assembly (10) is provided with a jaw assembly, the jaw assemblies on the upper locating plate (8) and the lower locating plate (9) are symmetrically arranged upward and downward.
2. The production assembly tooling for an electric police vehicle as recited in claim 1, wherein, The mobile module comprises a horizontal moving assembly (1), the horizontal moving assembly (1) is provided with a vertical moving assembly (2), the vertical moving assembly (2) is provided with a longitudinal moving assembly (3), and the rotating assembly (4) is fixed on one side of the longitudinal moving assembly (3).
3. The production assembly tooling for an electrically powered police vehicle as recited in claim 2, wherein, The horizontal moving assembly (1), the vertical moving assembly (2) and the longitudinal moving assembly (3) all comprise a driving motor (13) and a moving base (14), the output end of the driving motor (13) is provided with a moving plate (15) moving along the moving base (14).
4. The production assembly tooling for an electrically powered police vehicle of claim 2, wherein, The moving base (14) is provided with a photoelectric position sensor (16) matched with the moving plate (15).
5. The production assembly tooling for an electric police vehicle as recited in claim 1, wherein, The jaw assembly comprises a jaw cylinder (11), and the output end of the jaw cylinder (11) is provided with two clamping fingers (12).