Transition butt joint device applied to belt conveyor

By designing a simple transition docking device, and utilizing a combination of transition plates, support brackets, and mounting brackets, the problem of numerous parts and complex installation in existing belt conveyor transition docking devices has been solved, achieving efficient and convenient installation and smooth cargo transportation.

CN223765286UActive Publication Date: 2026-01-06上海氪想科技有限公司
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Patent Information

Application Number
CN202520399005.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-06
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing belt conveyor transition docking devices have many parts, are complex to install, and have large errors, which makes it easy for goods to fall off or get stuck during the transfer process, affecting conveying efficiency and safety.

Method used

Design a transition docking device consisting of a transition plate, a support bracket, and a mounting bracket. The support bracket is fixed to the conveyor frame through a simple assembly method, and the transition plate is slidably set on the T-shaped slide of the support bracket. Only three parts are required to complete the installation, reducing errors and gaps.

Benefits of technology

It reduced the labor intensity of installation personnel, improved installation efficiency, reduced the occurrence of goods falling and jamming, and ensured the fast and smooth transportation of goods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transition butt joint device applied to belt conveyors, which comprises a transition plate, a support bracket and a pair of mounting brackets, the transition plate is arranged at a gap between two adjacent belt conveyors, and the upper surface of the transition plate is slightly lower than the upper surfaces of belts of the belt conveyors; and the pair of mounting brackets are symmetrically arranged on the two sides of the lower end of the supporting bracket and are fixedly mounted on a rack of the belt conveyor through locking pieces. According to the transition butt joint device, only the supporting bracket needs to be installed on the machine frame of the belt conveyor through the installation bracket, and then the transition plate is arranged on the T-shaped sliding seat of the supporting bracket in a sliding mode through the T-shaped sliding groove formed in the upper portion of the transition plate. The transition butt joint device is simple in structure, the transition butt joint device can be installed only by simply assembling the three parts, multiple parts are not needed, the labor intensity of installation personnel is reduced through the transition butt joint device of the structure, the installation efficiency of the transition butt joint device is improved, and the installation cost is reduced. And great convenience is brought to the installation work of the transition butt joint device.
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Description

Technical Field

[0001] This utility model relates to the field of belt conveyor docking technology, and in particular to a transition docking device for belt conveyors. Background Technology

[0002] In the conveyor belt system of a logistics warehousing operation center, there is often a certain gap between two adjacent connecting conveyor belts. When small goods are transferred between the connecting conveyor belts, they may fall or get stuck due to encountering this gap. To avoid this phenomenon, the staff installs a transition connecting device at the gap between two adjacent connecting conveyor belts.

[0003] Existing transition docking devices have many components (more than three parts), and these components need to be installed one by one to form a complete transition docking device. This type of transition docking device not only increases the labor intensity of the installers, but also reduces the installation efficiency of the transition docking device, causing great inconvenience to the installation work.

[0004] In addition, the existing transition docking device consists of multiple components, and each component has errors during the production process. When multiple components with errors are assembled, the overall error of the transition docking device is relatively large, resulting in a large gap between the transition docking device and the belt of the conveyor belt. Therefore, when goods are transported to the gap, they are very likely to fall or get stuck, which may lead to damage to the goods. This is not conducive to the fast and smooth transportation of goods and brings great inconvenience to the transportation work. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model aims to provide a transition docking device for belt conveyors. This transition docking device features a reasonable overall design, simple structure, and convenient operation. It only requires mounting the support bracket onto the belt conveyor frame via a mounting bracket, and then sliding the transition plate onto the T-shaped slide block of the support bracket via a T-shaped groove on its upper part. Installation of the transition docking device can be completed with simple assembly of only three components, eliminating the need for multiple parts. This structure not only reduces the labor intensity of installers but also improves the installation efficiency, greatly facilitating the installation work.

[0006] To solve the above technical problems, this utility model adopts the following technical solution:

[0007] A transition docking device for belt conveyors, characterized in that it comprises:

[0008] A transition plate that allows goods to pass smoothly through the gap between two adjacent belt conveyors, the transition plate being disposed at the gap between the two adjacent belt conveyors, the upper surface of the transition plate being slightly lower than the upper surface of the belt of the belt conveyor;

[0009] A support bracket for effectively supporting a transition plate, the support bracket being disposed at the gap between two adjacent belt conveyors and located on the lower side of the transition plate, the transition plate being disposed at the upper end of the support bracket;

[0010] A pair of mounting brackets for effectively fixing the support brackets on the frame of the belt conveyor. The pair of mounting brackets are symmetrically arranged on both sides of the lower end of the support brackets and are fixed on the frame of the belt conveyor by locking components.

[0011] In a preferred embodiment of the present invention, the cross-section of the transition plate is an isosceles trapezoidal structure.

[0012] In a preferred embodiment of the present invention, a T-shaped groove distributed along the length direction is provided at the lower end of the transition plate.

[0013] In a preferred embodiment of the present invention, the support bracket includes a horizontal support plate and a vertical support plate. The horizontal support plate is disposed at the upper end of the vertical support plate, and the cross-section of the upper end of the support bracket is T-shaped as a slide block. The T-shaped slide groove is slidably disposed on the T-shaped slide block.

[0014] In a preferred embodiment of this utility model, the cross-section of the mounting bracket is generally L-shaped.

[0015] In a preferred embodiment of the present invention, a first fixing hole is provided on one side of the mounting bracket, and a vertical plate fixing hole corresponding to the first fixing hole is provided at the lower end of the vertical support plate. The first fixing hole is fixedly installed on the vertical plate fixing hole by a first locking member.

[0016] In a preferred embodiment of the present invention, a second fixing hole is provided on the other side of the mounting bracket, and a mounting hole corresponding to the second fixing hole is provided on the frame of the belt conveyor. The second fixing hole is fixedly mounted on the mounting hole by a second locking member.

[0017] Compared with existing technologies, this utility model has a reasonable overall design, simple structure, and convenient operation. The transition docking device only requires the support bracket to be installed on the frame of the belt conveyor through the mounting bracket, and then the transition plate is slidably placed on the T-shaped slide block of the support bracket through the T-shaped slide groove set on its upper part. The installation of the transition docking device can be completed by simple assembly of only three parts, without the need for multiple parts. The transition docking device with this structure not only reduces the labor intensity of the installation personnel, but also improves the installation efficiency of the transition docking device, bringing great convenience to the installation work. At the same time, it can effectively reduce the overall error of the transition docking device, effectively reduce the gap between the transition plate and the belt of the belt conveyor, reduce the phenomenon of goods falling or jamming, and facilitate the fast and smooth transportation of goods, bringing great convenience to the transportation work. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is an exploded view of the present invention.

[0021] Figure 3 This is a schematic diagram of the structure of this utility model installed at the gap between two adjacent belt conveyors;

[0022] Figure 4 This is an enlarged view of the present invention installed at the gap between two adjacent belt conveyors;

[0023] Figure 5 for Figure 4 A schematic diagram of the structure after the belt has been removed;

[0024] Figure 6 This is a front view of the present invention installed at the gap between two adjacent belt conveyors. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0026] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as “comprising” or “including” mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as “connected” or “linked” are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as “upper,” “lower,” “left,” and “right” are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0027] like Figures 1-6 As shown in the figure, this application provides a transition docking device for belt conveyors, including: a transition plate 100, a support bracket 200 and a pair of mounting brackets 300.

[0028] The transition plate 100 allows goods to pass smoothly through the gap between two adjacent belt conveyors 400. The transition plate 100 is set at the gap between two adjacent belt conveyors 400, and the upper surface of the transition plate 100 is slightly lower than the upper surface of the belt 410 of the belt conveyor 400.

[0029] The transition plate 100 is injection molded from plastic with poor wear resistance. The transition plate produced in this way not only effectively improves the production precision of the transition plate, but also effectively improves the wear resistance of the transition plate, and further improves the service life of the transition plate.

[0030] The two sides of the transition plate 100 can be beveled or concentric with the drive shaft that drives the belt 410 to rotate. Using a curved edge allows the transition plate to get infinitely close to the belt without affecting the normal operation of the belt, and further reduces the gap between the transition plate and the belt. The specific shape can be selected according to the actual situation of the transition plate.

[0031] The support bracket 200 is used to effectively support the transition plate. The support bracket 200 is set at the gap between two adjacent belt conveyors 400 and is located on the lower side of the transition plate 100. The transition plate 100 is set at the upper end of the support bracket 200.

[0032] The support bracket 200 is integrally extruded from aluminum alloy profiles. This method effectively improves the overall stability of the supports, reduces the deformation during the production of the support bracket, and effectively improves the production precision of the support bracket.

[0033] A pair of mounting brackets 300 are used to effectively fix the support bracket 200 on the frame 420 of the belt conveyor 400. The pair of mounting brackets 300 are symmetrically arranged on both sides of the lower end of the support bracket 200 and are fixed on the frame 420 of the belt conveyor 400 by locking components.

[0034] The overall cross-section of the transition plate 100 is an isosceles trapezoidal structure, which is an inverted isosceles trapezoidal structure. Chamfers are provided on both sides of the upper end of the transition plate 100. This structure can effectively prevent the goods from being scratched by the transition plate during the transportation process and ensure that the goods slide smoothly over the transition plate 100.

[0035] A T-shaped groove 110 is provided at the lower end of the transition plate 100 along its length direction. The support bracket 200 includes a horizontal support plate 210 and a vertical support plate 220. The horizontal support plate 210 is disposed at the upper end of the vertical support plate 220, and the cross-section of the upper end of the support bracket 200 is T-shaped. The T-shaped groove 110 slides on the T-shaped slide.

[0036] The mounting bracket 300 has an overall L-shaped cross-section. A first fixing hole 310 is provided on one side of the mounting bracket 300. A vertical plate fixing hole corresponding to the first fixing hole 310 is provided at the lower end of the vertical support plate 220. The first fixing hole 310 is fixedly installed on the vertical plate fixing hole by the first locking member 500.

[0037] A second fixing hole 320 is provided on the other side of the mounting bracket 300, and a mounting hole corresponding to the second fixing hole 320 is provided on the frame 420 of the belt conveyor 400. The second fixing hole 320 is fixedly installed on the mounting hole by the second locking member 600.

[0038] In summary, this utility model features a reasonable overall design, simple structure, and convenient operation. The transition docking device only requires the support bracket to be installed on the conveyor frame via a mounting bracket, and then the transition plate to be slidably mounted on the T-shaped slide block of the support bracket via a T-shaped groove on its upper part. Installation of the transition docking device can be completed with only three simple components, eliminating the need for multiple parts. This structure not only reduces the labor intensity of installers but also improves the installation efficiency, greatly facilitating the installation work. Furthermore, it effectively reduces the overall error of the transition docking device, significantly reducing the gap between the transition plate and the conveyor belt, minimizing the possibility of goods falling or jamming, and promoting fast and smooth transport of goods, thus greatly facilitating the transport process.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A transition docking device applied to a belt conveyor, characterized in that, The utility model relates to a transition plate and a support bracket for a belt conveyor, and a mounting bracket for fixing the support bracket to the frame of the belt conveyor. The transition plate is arranged in the gap between two adjacent belt conveyors, and the upper surface of the transition plate is slightly lower than the upper surface of the belt of the belt conveyor. The support bracket is arranged in the gap between two adjacent belt conveyors, and is arranged on the lower side of the transition plate. The mounting bracket is arranged symmetrically on both sides of the lower end of the support bracket, and is fixed to the frame of the belt conveyor by locking members.

2. The transition docking device for a belt conveyor according to claim 1, characterized in that: The cross section of the transition plate is in the shape of an isosceles trapezoid.

3. The transition docking device for a belt conveyor of claim 2, wherein: A T-shaped sliding groove is arranged on the lower end of the transition plate and extends along the length of the transition plate.

4. The transition docking device for a belt conveyor of claim 3, wherein: The support bracket comprises a horizontal support plate and a vertical support plate.

5. The transition docking device for a belt conveyor of claim 4, wherein: The cross section of the mounting bracket is in the shape of an L.

6. The transition docking device for a belt conveyor of claim 5, wherein: A first fixing hole is arranged on one side of the mounting bracket.

7. The transition docking device for a belt conveyor of claim 5, wherein: A vertical plate fixing hole corresponding to the first fixing hole is arranged on the lower end of the vertical support plate. A second fixing hole is arranged on the other side of the mounting bracket. An installation hole corresponding to the second fixing hole is arranged on the frame of the belt conveyor.