Scraper assembly and conveyor belt sweeper
The scraper assembly with rollers and a swing component solves the problems of rapid scraper wear and unsatisfactory cleaning effect in conveyor belt cleaners, achieving efficient and low-maintenance conveyor belt cleaning.
Patent Information
- Application Number
- CN202520305488.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing conveyor belt cleaners have blades that wear out quickly and require frequent maintenance. Furthermore, the impact force of the cam-type sweeper is insufficient, resulting in unsatisfactory cleaning performance.
The scraper assembly includes rollers and a oscillating component. The rollers rotate against the surface of the conveyor belt and cut off the sticky materials, while the oscillating component sweeps away the materials. Combined with the toothed structure and detachable brush body, it achieves efficient cleaning.
It can effectively clean the sticky material on the conveyor belt without continuous scraping, reducing scraper consumption and maintenance frequency, and improving cleaning effect.
Smart Images

Figure CN223765398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveyor belt auxiliary mechanical equipment, and in particular to a scraper assembly and a conveyor belt cleaner. Background Technology
[0002] When conveyor belts transport powdery materials, such as coal powder and lime, the materials are prone to sticking to the belt. Although ordinary scraper-type conveyor belt cleaners can solve the problem of timely removal of sticky materials, the scrapers on these cleaners wear out quickly due to prolonged scraping, resulting in a high maintenance frequency and thus increasing the operating cost of the conveyor belt.
[0003] A utility model patent with patent application number 202420578414.1 discloses a novel impact cleaner. This new impact cleaner no longer uses a scraping method, but instead employs a cam, causing the scraper to reciprocate and impact the conveyor belt, promptly removing adhered materials. However, this cam-type operation results in too little impact force; it only causes a certain degree of undulation in the conveyor belt and does not generate significant instantaneous impact, thus the cleaning effect is not ideal. Utility Model Content
[0004] Therefore, it is necessary to provide a scraper assembly and a conveyor belt cleaner to address at least one of the problems mentioned above.
[0005] In the first aspect, the present invention provides a scraper assembly, including a backing seat, a roller, and a swing assembly, wherein the roller and the swing assembly are disposed on the same side of the backing seat;
[0006] The roller is axled onto the abutment seat. The swing assembly includes a traction shaft, a sleeve portion, a swing arm, and a cleaning portion. The first end of the traction shaft is pivotally connected between the rolling center and the rolling edge of the roller. The second end of the traction shaft is inserted into the first end of the sleeve portion. The second end of the sleeve portion is axled onto the abutment seat. The swing arm extends from the side of the sleeve portion. The cleaning portion is disposed at the top end of the sleeve portion.
[0007] In some implementations of the first aspect, the rolling surface of the roller is a toothed surface.
[0008] In combination with the first aspect and the above implementation, in some implementations of the first aspect, the swing arm is perpendicular to the axial direction of the sleeve portion.
[0009] In combination with the first aspect and the above-described implementation, in some implementations of the first aspect, a brush body is provided at the top of the cleaning part.
[0010] In combination with the first aspect and the above-described implementations, in some implementations of the first aspect, the cleaning unit is detachably connected to the swing arm.
[0011] In combination with the first aspect and the above implementation, in some implementations of the first aspect, the roller is provided with a slide rail and a fixable slider, the fixable slider is disposed on the slide rail, and the first end of the traction shaft is pivotally connected to the fixable slider.
[0012] In combination with the first aspect and the above-described implementations, in some implementations of the first aspect, the abutment includes a mounting frame and a support beam; the roller and the sleeve are both axially connected to the mounting frame, and one end of the support beam is connected to the mounting frame.
[0013] Secondly, the present invention also provides a conveyor belt cleaner, including a torsion spring assembly, a base, and a scraper assembly as described in any one of the first aspects of the present invention, wherein the torsion spring assembly is disposed in the base, and the abutment is connected to the torsion spring assembly.
[0014] The technical solutions provided in the embodiments of this utility model bring the following beneficial technical effects:
[0015] The conveyor belt cleaner provided by this utility model includes rollers that abut against and press against the surface of the conveyor belt. On the one hand, the rollers drive the rollers to rotate, and on the other hand, the rollers press against and cut the material adhering to the surface of the conveyor belt, making the material loose. Then, the swing component linked with the rollers sweeps the material off. It can effectively clean the material adhering to the conveyor belt without the need for continuous scraping by a scraper.
[0016] Additional aspects and advantages of this application will be set forth in the following sections and will be understood in detail from the following description or by means of specific implementation of the present invention. Attached Figure Description
[0017] Figure 1 This is a perspective view of the scraper assembly in one embodiment of the present invention;
[0018] Figure 2 This is a planar schematic diagram of the first position of the scraper assembly in one embodiment of the present invention;
[0019] Figure 3 This is a schematic cross-sectional view of the scraper assembly at the first position in one embodiment of the present invention;
[0020] Figure 4 This is a schematic planar view of the second position of the scraper assembly in one embodiment of the present invention;
[0021] Figure 5This is a planar schematic diagram of the third position of the scraper assembly in one embodiment of the present invention;
[0022] Figure 6 This is a three-dimensional structural diagram of the roller in one embodiment of the present invention.
[0023] Explanation of reference numerals in the attached figures:
[0024] 10-Conveyor belt;
[0025] 100 - Support seat, 200 - Roller, 300 - Swing assembly;
[0026] 110 - Mounting bracket, 120 - Support beam;
[0027] 210 - Slide rail, 220 - Fixed slider;
[0028] 310-Traction shaft, 320-Sleeve section, 330-Swing arm, 340-Sweeping section, 341-Brush body; Detailed Implementation
[0029] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate possible embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein with reference to the drawings. The embodiments described with reference to the drawings are exemplary and intended to provide a more thorough and complete understanding of the disclosure of this utility model, and should not be construed as limiting the utility model. Furthermore, detailed descriptions of known technologies may be omitted where such details are not essential to the features of the illustrated utility model.
[0030] Those skilled in the art will understand that, unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. It should also be understood that terms such as those defined in general dictionaries should be understood to have the same meaning as in the prior art and should not be interpreted in an idealized or overly formal sense unless specifically defined as herein.
[0031] Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the term “comprising” as used in the specification of this application means the presence of the stated features, integers, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof. It should be understood that the term “and / or” as used herein includes all or any units and all combinations of one or more associated listed items.
[0032] The technical solution of this utility model and how the technical solution solves the above-mentioned technical problems are described in detail below with specific embodiments.
[0033] An embodiment of the first aspect of this utility model provides a scraper assembly, such as Figure 1 As shown, it includes a support seat 100, a roller 200 and a swing assembly 300, with the roller 200 and the swing assembly 300 disposed on the same side of the support seat 100.
[0034] like Figure 3 As shown, the roller 200 is axially connected to the abutment 100. The swing assembly 300 includes a traction shaft 310, a sleeve portion 320, a swing arm 330, and a cleaning portion 340. The first end of the traction shaft 310 is pivotally connected between the rolling center and the rolling edge of the roller 200. The second end of the traction shaft 310 is inserted from the first end of the sleeve portion 320. The second end of the sleeve portion 320 is axially connected to the abutment 100. The swing arm 330 extends from the side of the sleeve portion 320. The cleaning portion 340 is disposed at the top of the sleeve portion 320.
[0035] By adjusting their positions, both the roller 200 and the cleaning unit 340 can rest against the moving conveyor belt 10, such as... Figures 2-5 As shown, the roller 200 rotates under the drive of the conveyor belt 10. The first end of the traction shaft 310 on the swing assembly 300 is connected to the wheel surface of the roller 200 to form an eccentric rotation structure. The second end of the traction shaft 310 is sleeved in the sleeve portion 320. The traction shaft 310 can reciprocate relative to the sleeve portion 320, thereby realizing that the roller 200 drives the traction shaft 310 to reciprocate and swing. The cleaning part 340 provided on the sleeve portion 320 can swing and clean the conveyor belt 10.
[0036] The conveyor belt cleaner provided by this utility model includes rollers 200 that abut against and press against the surface of the conveyor belt 10. On the one hand, the rollers 200 rotate, and on the other hand, the rollers 200 press against and cut the material adhering to the surface of the conveyor belt, making the material loose. Then, the swing component 300 linked with the rollers 200 sweeps the material off. It can effectively clean the material adhering to the conveyor belt without the need for continuous scraping by a scraper.
[0037] The surface of roller 200 needs to be roughened to improve the reliability of the conveyor belt drive roller 200. In some implementations of the first aspect, such as... Figure 6 As shown, the rolling surface of roller 200 is a toothed surface. Specifically, it can be a gear structure or a sawtooth structure. This structure can break large areas of material adhering to the conveyor belt surface into smaller pieces, which can be directly removed or facilitate subsequent cleaning.
[0038] Optionally, in conjunction with the embodiments of the first aspect and the above implementations, in other implementations of the first aspect, the swing arm 330 is perpendicular to the axis of the sleeve portion 320. The vertical structure of the swing arm 330 and sleeve portion 320 allows for better contact between the swing arm 330 and the cleaning portion 340 on the swing arm 330 and the conveyor belt.
[0039] Optionally, in conjunction with the embodiments of the first aspect and the above implementation methods, in some further embodiments of the first aspect, such as Figure 1 and Figure 3 As shown, a brush body 341 is provided at the top of the sweeping part 340. The top of the sweeping part 340 can be a bristle brush or a wire brush. More specifically, in some implementations, the sweeping part 340 is detachably connected to the swing arm 330. The sweeping part 340 can be connected and installed on the swing arm 330 by plugging it in. When it is necessary to replace the sweeping part 340, it can be directly removed and replaced, which is convenient for maintenance.
[0040] Optionally, in conjunction with the first aspect embodiment and the above implementation, in some further embodiments of the first aspect, such as... Figure 6 As shown, the roller 200 has a slide rail 210 and a fixed slider 220 on its surface. The fixed slider 220 is mounted on the slide rail 210, and the first end of the traction shaft 310 is pivotally connected to the fixed slider 220. By setting the slide rail 210 and the fixed slider 220, and connecting the first end of the traction shaft 310 to the fixed slider 220, the swing amplitude of the traction shaft 310 can be adjusted, thereby adjusting the swing amplitude of the cleaning unit 340 and improving the adaptability of the scraper assembly to various materials on the conveyor belt.
[0041] Optionally, combining the first aspect with the above implementation methods, such as... Figure 1 As shown, the abutment 100 includes a mounting frame 110 and a support beam 120; the roller 200 and the sleeve portion 320 are both axially connected to the mounting frame 110, and one end of the support beam 120 is connected to the mounting frame 110.
[0042] Based on the same technical concept, a second aspect of this utility model also provides a conveyor belt cleaner, including a torsion spring assembly, a base, and a scraper assembly as described in any of the first aspects of this utility model. The torsion spring assembly is disposed within the base, and the abutment 100 is connected to the torsion spring assembly. Multiple scraper assemblies can be arranged side-by-side to facilitate lateral coverage of the conveyor belt.
[0043] Those skilled in the art will understand that the terms "first" and "second" discussed in this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0044] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0045] In the description of this specification, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.
[0046] The above description is only a partial embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. A doctor blade assembly characterized by, The scraping device comprises a bearing seat, a roller and a swing assembly, wherein the roller and the swing assembly are arranged on the same side of the bearing seat; The roller shaft is connected to the bearing seat, the swing assembly comprises a traction shaft, a sleeve part, a swing arm and a cleaning part, the first end of the traction shaft is pivotally connected between the rolling center and the rolling edge of the roller, the second end of the traction shaft is sleeved into the first end of the sleeve part, the second end of the sleeve part is axially connected to the bearing seat, the swing arm extends from the side of the sleeve part, and the cleaning part is arranged at the top end of the sleeve part.
2. The doctor blade assembly of claim 1, wherein, The rolling surface of the roller is a toothed surface.
3. The doctor blade assembly of claim 1, wherein, The swing arm is perpendicular to the axial direction of the sleeve part.
4. The doctor blade assembly of claim 1, wherein, The top end of the cleaning part is provided with a brush body.
5. The doctor blade assembly of claim 1, wherein, The cleaning part is detachably connected to the swing arm.
6. The doctor blade assembly of claim 1, wherein, A slide rail and a fixed slide block are arranged on the disc surface of the roller, the fixed slide block is arranged on the slide rail, and the first end of the traction shaft is pivotally connected to the fixed slide block.
7. The doctor blade assembly of claim 1, wherein, The bearing seat comprises a mounting frame and a support beam, and the roller and the sleeve part are axially connected to the mounting frame, and one end of the support beam is connected to the mounting frame.
8. A conveyor belt cleaner characterized by, The scraping device comprises a torsion spring assembly, a base and the scraping device according to any one of claims 1-7, the torsion spring assembly is arranged in the base, and the bearing seat is connected to the torsion spring assembly.
Citation Information
Patent Citations
Novel impact type sweeper
CN221939358U