Steel wire wrapping cloth conveyor

Abstract

The utility model relates to a steel wire wrapping cloth conveyor, which belongs to the technical field of steel wire wrapping cloth conveying and comprises a machine frame, one side of the machine frame is rotatably connected with a wrapping cloth roller capable of installing a steel wire wrapping cloth roll, and the machine frame is provided with a separating device used for separating the steel wire wrapping cloth roll. The side, away from the wrapping cloth roller, of the rack is rotationally connected with a wrapping cloth guiding-out roller used for conveying steel wire wrapping cloth. By means of the two convex rollers of the separating device, steel wire wrapping cloth and the cloth liner can be separated efficiently and thoroughly, interference of the cloth liner on follow-up work of a wrapping machine is avoided, the product quality and the production efficiency are improved, the production cost is reduced, and the production efficiency is improved. The friction degree between a transmission roller and a cloth liner roll is adjusted through a telescopic air cylinder of the collecting and winding device, the winding speed and tension of the cloth liner are flexibly adjusted, and the winding operation stability is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of steel wire wrapped fabric conveying technology, specifically to a steel wire wrapped fabric conveyor. Background Technology

[0002] Steel ring forming is a process that integrates a steel wire ring, triangular rubber strips, and steel ring covering fabric into a single unit. The steel wire covering fabric roll is formed by rotating the steel wire covering fabric and a backing fabric together on a covering roller. During use, the steel wire covering fabric and backing fabric need to be separated for further processing. The steel ring covering machine attaches triangular rubber strips to the outer ring of the steel wire ring produced by the steel wire ring extrusion and winding linkage device. Then, steel ring covering fabric cut at 40°-50° angles and 50-120mm wide is wrapped straight up along the inner circumference of the steel wire ring to form a complete steel ring, maintaining a certain difference in the edge of the covering fabric. In traditional processes, the steel ring covering fabric is placed flat on an open covering frame, which occupies a large area, results in discontinuous covering, and has low covering efficiency, affecting production continuity and product quality. Therefore, a new type of steel wire covering fabric conveyor is needed to solve these problems. Utility Model Content

[0003] This utility model aims to solve the above-mentioned technical problems by providing a steel wire wrapped fabric conveyor that optimizes the steel wire wrapping and padding fabric winding process, thereby improving production continuity and operational efficiency.

[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows:

[0005] A steel wire-wrapped fabric conveyor includes a frame, a wrapping roller for mounting steel wire-wrapped fabric rolls is rotatably connected to one side of the frame, and a separation device for separating the steel wire-wrapped fabric rolls is mounted on the frame.

[0006] The frame is rotatably connected to a fabric guide roller for conveying steel wire fabric on the side away from the fabric coating roller.

[0007] The lower end of the frame is equipped with a collection and winding device for collecting the mat.

[0008] The fabric guide roller and the fabric roller are mounted on the frame via bearings or bearing seats.

[0009] Preferably, the separation device includes a convex roller rotatably connected to the frame and a fabric conveying roller rotatably connected to the frame, wherein the fabric conveying roller and the two convex rollers are mounted on the frame via bearing seats.

[0010] Preferably, the fabric conveying roller and an adjacent convex roller are connected by a sprocket and chain drive.

[0011] Preferably, the convex roller has a structure that is high in the middle and low at both ends.

[0012] Preferably, the collecting and winding device includes a padding roller rotating bracket connected to the frame and a telescopic cylinder. A movable arm is hinged to one side of the padding roller rotating bracket. A rotatable padding roller is connected to the movable arm via a bearing. The tail of the telescopic cylinder is hinged to the frame, and the telescopic end of the telescopic cylinder is hinged to the movable arm.

[0013] Preferably, the frame is equipped with a drive device that drives the padding roller to rotate. The drive device includes a drive roller connected to the frame via a bearing seat, a transmission roller connected to the frame via a bearing seat, and a motor. The rotating end of the motor is connected to the drive roller. The drive roller and the transmission roller are connected by a sprocket and a chain.

[0014] Preferably, a temporary storage rack for padding cloth is installed on the frame and below the cloth-outfeeding roller.

[0015] Preferably, the fabric-covering guide roller is gear-shaped.

[0016] With the above structure, this utility model has the following advantages:

[0017] This invention utilizes two convex rollers in the separation device to efficiently and thoroughly separate the steel wire wrapping cloth from the padding cloth, avoiding interference from the padding cloth to the subsequent wrapping machine operation, thus improving product quality and production efficiency. By using the telescopic cylinder of the collecting and winding device to adjust the friction between the transmission roller and the padding cloth roll, the winding speed and tension of the padding cloth can be flexibly adjusted, ensuring the stability of the winding operation.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the convex roller of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the fabric-covering guide roller of this utility model.

[0023] As shown in the figure: 1. Frame; 2. Covering roller; 3. Separation device; 301. Convex roller; 302. Covering conveyor roller; 4. Covering guide roller; 5. Collection and winding device; 501. Pad roller rotating bracket; 502. Movable arm; 503. Pad roller; 504. Telescopic cylinder; 6. Drive device; 601. Drive roller; 602. Transmission roller; 7. Pad temporary storage rack. Detailed Implementation

[0024] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0026] The present invention will now be described in further detail in conjunction with the full text.

[0027] Combined with appendix Figures 1-3 A steel wire fabric-covered conveyor includes a frame 1, with a fabric-covering roller 2 rotatably connected to one side of the frame 1 for mounting steel wire fabric rolls. Specifically, the fabric-covering roller 2 is a suspended feeding type, which enables vertical suspension feeding of fabric rolls (weighing 5-8kg), saving 60% of the space compared to the traditional flat laying method; it is used to suspend the steel wire fabric rolls at the tail of the conveyor, providing the initial position and tension of the fabric for the entire conveying process.

[0028] A separation device 3 for separating the wire-wrapped fabric rolls is installed on the frame 1. A fabric guide roller 4 for conveying the wire-wrapped fabric is rotatably connected to the side of the frame 1 away from the fabric-wrapping roller 2. A collection and winding device 5 for collecting the padding fabric is installed at the lower end of the frame 1. The fabric guide roller 4 and the fabric roller 2 are mounted on the frame 1 via bearings or bearing seats.

[0029] In specific implementation of this utility model, such as Figure 1As shown, the fabric guide roller 4 is located at the head of the frame. The fabric conveyed from the gear-shaped drive roller is transported to the wire fabric guiding machine via the fabric guide roller 4. The fabric guide roller 4 also serves to store the wire fabric, and a temporary fabric storage rack 7 is installed on the frame 1 below the fabric guide roller 4.

[0030] In specific implementation of this utility model, such as Figure 1 and Figure 3 As shown, the separation device 3 includes a convex roller 301 rotatably connected to the frame 1 and a fabric conveying roller 302 rotatably connected to the frame 1. The fabric conveying roller 302 and the two convex rollers 301 are mounted on the frame 1 via bearing seats. Specifically, the fabric conveying roller 302 and an adjacent convex roller 301 are connected by a sprocket and chain drive. The chain drive ensures that the speed and tension of the steel wire fabric remain stable during the conveying process, making the entire conveying process smoother and more efficient. The gear-shaped guide roller 4 is used to convey the steel wire fabric to the fabric wrapping machine. After the steel wire fabric is separated by the upper convex roller 301, the gear-shaped guide roller 4 enters the gear-shaped drive roller for further conveying.

[0031] In specific implementation of this utility model, such as Figure 1 and Figure 2 As shown, the convex roller 301 has a structure that is high in the middle and low at both ends. Specifically, two sets of convex rollers 301 are set (the central diameter is 0.5-1.5% larger than the two ends), forming a progressive separation zone. The physical separation of the covering fabric and the padding fabric is achieved through curved surface contact pressure. The convex roller 301 is positioned above the conveyor. After the steel wire covering fabric is rolled out, it passes through the convex roller 301 to prevent the steel wire covering fabric from loosening, folding, and slipping. This makes the transmission of the fabric roll smoother and improves the stability of the conveyor.

[0032] The collecting and winding device 5 includes a padding roller rotating bracket 501 connected to the frame 1 and a telescopic cylinder 504. A movable arm 502 is hinged to one side of the padding roller rotating bracket 501. A rotatable padding roller 503 is connected to the movable arm 502 via bearings. The tail of the telescopic cylinder 504 is hinged to the frame 1, and the telescopic end of the telescopic cylinder 504 is hinged to the movable arm 502. The padding roller rotating bracket 501 is bolted to the frame 1 and is used to wind the separated padding cloth. The padding roller 503 is connected to the movable arm 502 via bearings. After the padding cloth is separated by the upper convex roller 301, it winds onto the padding roller 503. The pressure between the drive roller 602 and the padding cloth roll is adjusted by the extension and retraction of the telescopic cylinder 504, ensuring a moderate degree of friction between the drive roller 602 and the padding cloth roll, guaranteeing smooth winding of the padding cloth without excessive wear on the padding cloth or the drive roller.

[0033] In specific implementation of this utility model, such as Figure 1As shown, a drive device 6 is installed on the frame 1 to drive the padding roller 503 to rotate. The drive device 6 includes a drive roller 601 connected to the frame 1 via a bearing seat, a transmission roller 602 connected to the frame 1 via a bearing seat, and a motor. The rotating end of the motor is connected to the drive roller 601. The drive roller 601 and the transmission roller 602 are connected by a sprocket and a chain for transmission. Located below the padding roller 503, the drive roller 601 contacts the padding cloth on the padding roller 503, driving the shaft of the padding roller 503 to rotate, thereby achieving orderly winding and collection of the padding cloth.

[0034] The working principle of this utility model:

[0035] like Figure 1 As shown, a gear-shaped drive roller is installed and connected to the central convex roller via a chain drive device. The chain tension is adjusted to ensure smooth transmission. The steel wire-wrapped fabric roll suspended on the fabric-wrapping roller at the tail of the conveyor begins to rotate. The steel wire-wrapped fabric passes through the two upper convex rollers, separating the padding fabric from the steel wire-wrapped fabric. The padding fabric then wraps downwards around the padding fabric roller shaft. Under the action of a telescopic cylinder, the drive roller drives the padding fabric roller shaft to rotate according to the set friction level, achieving orderly winding of the padding fabric.

[0036] After separation, the steel wire fabric enters the fabric conveying roller (gear-shaped). The fabric conveying length can be stored between the guide roller and the conveying roller. When the conveying length is small, it can be directly sent to the fabric wrapping machine through the guide roller for subsequent production processing.

[0037] The present invention and its embodiments have been described above. This description is not restrictive, and the embodiments shown throughout the text are only one of the embodiments of the present invention. The actual structure is not limited to this. In conclusion, if a person skilled in the art is inspired by this description and designs a similar structure and embodiment without departing from the inventive spirit of the present invention, such design should fall within the protection scope of the present invention.

Claims

1. A steel cord conveyor, characterized in that The utility model relates to a kind of steel wire wrapping cloth winding machine, including rack (1), one side of the rack (1) is rotatably connected with the wrapping cloth roller (2) that can install steel wire wrapping cloth roll, separating device (3) for the separation of steel wire wrapping cloth roll is installed on the rack (1), The rack (1) is rotatably connected with the wrapping cloth guide roller (4) for steel wire wrapping cloth conveying on the side away from the wrapping cloth roller (2); The lower end of the rack (1) is provided with a collecting winding device (5) for collecting the padding cloth.

2. A steel cord conveyor as claimed in claim 1, characterized in that: The wrapping cloth guide roller (4) and the wrapping cloth roller (2) are installed on the rack (1) through bearings or bearing seats.

3. A steel cord conveyor as claimed in claim 1, characterized in that: The separating device (3) comprises a convex roller (301) rotatably connected to the rack (1) and a wrapping cloth conveying roller (302) rotatably connected to the rack (1), and the wrapping cloth conveying roller (302) and the two convex rollers (301) are installed on the rack (1) through bearing seats.

4. A steel cord conveyor as claimed in claim 3, characterized in that: The wrapping cloth conveying roller (302) and the adjacent convex roller (301) are drivingly connected through a chain wheel and a chain.

5. A steel cord conveyor as claimed in claim 3, characterized in that: The convex roller (301) has a structure with a high middle and small ends.

6. A steel cord conveyor as claimed in claim 1, characterized in that: The collecting winding device (5) comprises a padding cloth roller rotating support (501) connected to the rack (1) and a telescopic air cylinder (504), one side of the padding cloth roller rotating support (501) is hingedly connected with a movable arm (502), the movable arm (502) is rotatably connected with a rotatable padding cloth roller (503) through a bearing, and the tail of the telescopic air cylinder (504) is hingedly connected to the rack (1) and the telescopic end of the telescopic air cylinder (504) is hingedly connected to the movable arm (502).

7. A steel cord conveyor as claimed in claim 1, characterized in that: The rack (1) is provided with a driving device (6) for driving the rotation of the padding cloth roller (503), and the driving device (6) comprises a driving roller (601) connected to the rack (1) through a bearing seat, a transmission roller (602) connected to the rack (1) through a bearing seat and a motor, the rotating end of the motor is connected to the driving roller (601), and the driving roller (601) and the transmission roller (602) are drivingly connected through a chain wheel and a chain.

8. A steel cord conveyor as claimed in claim 1, characterized in that: The rack (1) is provided with a padding cloth temporary storage rack (7) below the wrapping cloth guide roller (4).

9. A steel cord conveyor as claimed in claim 1, characterized in that: The wrapping cloth guide roller (4) has a gear shape.

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