Double-layer elevator

By designing a double-layer lifting platform and utilizing the synchronous operation of the upper and lower rollers, the problem of low pallet conveying efficiency in existing technologies is solved, enabling the efficient production of vacuum insulation panels.

CN223766002UActive Publication Date: 2026-01-06FUJIAN SUPER TECH ADVANCED MATERIAL CO LTD
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Patent Information

Application Number
CN202520216070.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-06
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

The existing single-layer conveyor rollers are inefficient when pushing in and pulling out trays, resulting in insufficient efficiency in the production of vacuum insulation panels.

Method used

The system employs a double-layer lifting mechanism, which connects the upper and lower rollers and combines them with a lifting mechanism to achieve efficient pallet output and input. The drive mechanism and guide mechanism ensure stable pallet transport.

Benefits of technology

The synchronous operation of the upper and lower rollers enables efficient output and input of the tray, thereby improving the production efficiency of vacuum insulation panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer lifter which comprises a lifting frame, a conveying mechanism and a jacking mechanism. The conveying mechanism comprises a first mounting plate, a second mounting plate, an upper-layer roller and a lower-layer roller, the first mounting plate is fixed to one side of the lifting frame, the second mounting plate is fixed to the other side of the lifting frame, one end of the upper-layer roller is rotatably arranged on the first mounting plate, and the other end of the upper-layer roller is rotatably arranged on the second mounting plate; one end of the lower-layer roller is rotatably arranged on the first mounting plate, the other end of the lower-layer roller is rotatably arranged on the second mounting plate, and the lower-layer roller is located below the upper-layer roller; the jacking mechanism is arranged at the bottom of the lifting frame so as to jack up or descend the lifting frame. Through the arrangement of the upper-layer roller and the lower-layer roller, the output of a previous tray and the input of a next tray are mutually connected, so that the efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of elevator technology, and in particular to a double-layer elevator. Background Technology

[0002] Vacuum insulation panels are a new type of high-efficiency insulation material based on the principle of vacuum insulation. They combine the advantages of vacuum insulation, microporous insulation and multilayer insulation, thus having outstanding insulation effect.

[0003] In the fabrication of vacuum insulation panels, the bottom shell and core material are placed on a heating frame on a tray. A barrier film is then placed on top of the core material, and the entire assembly is pushed into a vacuum chamber for vacuuming. Next, the barrier film and bottom shell are heat-sealed together. After the vacuum is broken, the tray is pulled out of the vacuum chamber, and finally, the vacuum insulation panel is removed from the heating frame, thus completing the fabrication of the vacuum insulation panel. Conveying rollers are used for both pushing and pulling the tray into and out of the vacuum chamber. Existing conveying rollers are typically single-layered, and the tray's insertion and removal rely entirely on this single roller, resulting in low efficiency. Utility Model Content

[0004] Based on the aforementioned problems in the existing technology, the purpose of this application embodiment is to provide a double-layer elevator, which, by setting an upper roller and a lower roller, realizes the interconnection between the output of the upper pallet and the input of the lower pallet, thereby improving efficiency.

[0005] The technical solution adopted by this application to solve its technical problem is: a double-layer elevator, including a lifting frame, a conveying mechanism and a jacking mechanism;

[0006] The conveying mechanism includes a first mounting plate, a second mounting plate, an upper roller, and a lower roller. The first mounting plate is fixed to one side of the lifting frame, and the second mounting plate is fixed to the other side of the lifting frame. One end of the upper roller is rotatably mounted on the first mounting plate, and the other end of the upper roller is rotatably mounted on the second mounting plate. One end of the lower roller is rotatably mounted on the first mounting plate, and the other end of the lower roller is rotatably mounted on the second mounting plate. The lower roller is located below the upper roller. The lifting mechanism is located at the bottom of the lifting frame to lift or lower the lifting frame.

[0007] Furthermore, a first base is provided on one side of the lifting frame, and a first drive mechanism for driving the upper roller to rotate is provided on the first base. A second base is provided on the other side of the lifting frame, and a second drive mechanism for driving the lower roller to rotate is provided on the second base.

[0008] Furthermore, it also includes a first guiding mechanism, which includes a first left connecting seat, a first left guide wheel, a first right connecting seat, and a first right guide wheel. The first left connecting seat is fixed to a first mounting plate, and the first left guide wheel is rotatably mounted on the first left connecting seat and protrudes from the upper roller. The first right connecting seat is fixed to a second mounting plate, and the first right guide wheel is rotatably mounted on the first right connecting seat and protrudes from the upper roller.

[0009] Furthermore, the first left guide wheel is configured as multiple, and the first right guide wheel is configured as multiple.

[0010] Furthermore, it also includes a second guiding mechanism, which includes a second left connecting seat, a second left guide wheel, a second right connecting seat, and a second right guide wheel. The second left connecting seat is fixed to one side of the lifting frame, and the second left guide wheel is rotatably mounted on the second left connecting seat and protrudes from the lower roller. The second right connecting seat is fixed to the other side of the lifting frame, and the second right guide wheel is rotatably mounted on the second right connecting seat and protrudes from the lower roller.

[0011] Furthermore, multiple second left guide wheels and multiple second right guide wheels are provided.

[0012] Furthermore, it also includes a first reinforcing block and a second reinforcing block. The bottom of the first reinforcing block is fixed to the lifting frame, and the side of the first reinforcing block is fixed to the first mounting plate. The bottom of the second reinforcing block is fixed to the lifting frame, and the side of the second reinforcing block is fixed to the second mounting plate.

[0013] Furthermore, the lifting mechanism includes a lifting base, a lifting bracket, a lifting cylinder, and a lifting plate. The lifting bracket includes a first bracket and a second bracket. One end of the first bracket is rotatably mounted on the lifting base, and the other end of the first bracket is provided with a first wheel. The first wheel abuts against the bottom of the lifting plate and can roll along the bottom of the lifting plate. One end of the second bracket is rotatably mounted on the lifting plate, and the other end of the second bracket is provided with a second wheel. The second wheel abuts against the lifting base and can roll along the lifting base. The lifting cylinder is mounted on the lifting base and is connected to the lifting plate to drive the lifting plate to rise and fall.

[0014] Furthermore, a vertical support rod is provided on the lifting seat, the vertical support rod is located at the bottom of the lifting plate, and the end of the vertical support rod can abut against the bottom of the lifting plate.

[0015] Furthermore, the bottom of the lifting frame is equipped with wheels.

[0016] The beneficial effects of this application are as follows: In use, the end of the double-layer lifting machine is connected to the vacuum equipment, so that the upper roller is flush with the inlet and outlet of the vacuum equipment. When the vacuum equipment produces a vacuum insulation panel and a tray needs to be output, the tray can be conveyed to the upper roller, which rotates to output the tray. Before this, the next tray can be pre-conveyed onto the lower roller. After the upper roller rotates and outputs the previous tray, the lifting mechanism drives the lifting frame to rise, so that the lower roller is flush with the inlet and outlet of the vacuum equipment. The lower roller rotates to input the next tray into the vacuum equipment. Finally, the lifting mechanism drives the lifting frame to fall, so that the upper roller is flush with the inlet and outlet of the vacuum equipment again. In this way, by setting the upper and lower rollers to be height-adjustable, the upper or lower roller can be flush with the inlet and outlet of the vacuum equipment, realizing the seamless connection between the output of the previous tray and the input of the next tray, thereby improving efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the double-decker elevator in this application;

[0018] Figure 2 This is a front view of the double-decker elevator in this application;

[0019] Figure 3 This is a structural schematic diagram of the double-decker elevator in this application from another angle;

[0020] Figure 4 This is a structural schematic diagram of the double-decker elevator in this application from another angle.

[0021] Explanation of reference numerals in the attached figures

[0022] Lifting frame 1, first base 11, first drive mechanism 12, second base 13, second drive mechanism 14, traveling wheel 15, conveying mechanism 2, first mounting plate 21, second mounting plate 22, upper roller 23, lower roller 24, lifting mechanism 3, lifting seat 31, vertical support rod 311, lifting bracket 32, first bracket 321, second bracket 322, first wheel body 323, second wheel body 324, lifting cylinder 33, lifting plate 34, first guide mechanism 4, first left connecting seat 41, first left guide wheel 42, first right connecting seat 43, first right guide wheel 44, second guide mechanism 5, second left connecting seat 51, second left guide wheel 52, second right connecting seat 53, second right guide wheel 54, first reinforcing block 6, second reinforcing block 7. Detailed Implementation

[0023] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] like Figures 1 to 4As shown, this utility model discloses a double-layer lifting machine, including a lifting frame 1, a conveying mechanism 2, and a lifting mechanism 3. The conveying mechanism 2 includes a first mounting plate 21, a second mounting plate 22, an upper roller 23, and a lower roller 24. The first mounting plate 21 is fixed to one side of the lifting frame 1, and the second mounting plate 22 is fixed to the other side of the lifting frame 1. One end of the upper roller 23 is rotatably mounted on the first mounting plate 21, and the other end of the upper roller 23 is rotatably mounted on the second mounting plate 22. One end of the lower roller 24 is rotatably mounted on the first mounting plate 21, and the other end of the lower roller 24 is rotatably mounted on the second mounting plate 22. The lower roller 24 is located below the upper roller 23. The lifting mechanism 3 is located at the bottom of the lifting frame 1 to lift or lower the lifting frame 1. The distance by which the lifting frame 1 is lifted or lowered is equal to the distance between the lower roller 24 and the upper roller 23.

[0025] Thus, the double-layer lifting machine of this utility model is used by connecting the end of the double-layer lifting machine to a vacuum device, so that the upper roller 23 is flush with the inlet and outlet of the vacuum device. When the vacuum device is used to make a vacuum insulation panel and a tray needs to be output, the tray can be conveyed to the upper roller 23, and the upper roller 23 rotates to output the tray. Before this, the next tray can be pre-conveyed onto the lower roller 24. After the upper roller 23 rotates to output the previous tray, the lifting mechanism 3 drives the lifting frame 1 to rise, so that the lower roller 24 is flush with the inlet and outlet of the vacuum device. The lower roller 24 rotates to input the next tray into the vacuum device. Finally, the lifting mechanism 3 drives the lifting frame 1 to fall, so that the upper roller 23 is flush with the inlet and outlet of the vacuum device again. In this way, by setting the upper roller 23 and the lower roller 24 to be height-adjustable, the output of the previous tray and the input of the next tray can be seamlessly connected, thereby improving efficiency.

[0026] Optionally, a first base 11 is provided on one side of the lifting frame 1. A first drive mechanism 12 is provided on the first base 11 to drive the upper roller 23 to rotate. The first drive mechanism 12 can be a first drive motor, which is connected to the upper roller 23 through a sprocket and a chain, thereby realizing the rotation of the upper roller 23. A second base 13 is provided on the other side of the lifting frame 1. A second drive mechanism 14 is provided on the second base 13 to drive the lower roller 24 to rotate. The second drive mechanism 14 can be a second drive motor, which is connected to the lower roller 24 through a sprocket and a chain, thereby realizing the rotation of the lower roller 24.

[0027] This invention also includes a first guiding mechanism 4, which comprises a first left connecting seat 41, a first left guide wheel 42, a first right connecting seat 43, and a first right guide wheel 44. The first left connecting seat 41 is fixed to the first mounting plate 21. The first left guide wheel 42 is rotatably mounted on the first left connecting seat 41 and protrudes from the upper roller 23. The first right connecting seat 43 is fixed to the second mounting plate 22. The first right guide wheel 44 is rotatably mounted on the first right connecting seat 43 and protrudes from the upper roller 23. Specifically, multiple first left guide wheels 42 and multiple first right guide wheels 44 are provided. By providing the first guiding mechanism 4, when the pallet is conveyed to the upper roller 23, one side of the pallet can abut against the first left guide wheel 42, and the other side of the pallet can abut against the first right guide wheel 44, thereby making the pallet move more stably.

[0028] This invention also includes a second guiding mechanism 5, which comprises a second left connecting seat 51, a second left guide wheel 52, a second right connecting seat 53, and a second right guide wheel 54. The second left connecting seat 51 is fixed to one side of the lifting frame 1, and the second left guide wheel 52 is rotatably mounted on the second left connecting seat 51, protruding from the lower roller 24. The second right connecting seat 53 is fixed to the other side of the lifting frame 1, and the second right guide wheel 54 is rotatably mounted on the second right connecting seat 53, protruding from the lower roller 24. Specifically, multiple second left guide wheels 52 and multiple second right guide wheels 54 are provided. By providing the second guiding mechanism 5, when the pallet is conveyed to the upper roller 23, one side of the pallet can abut against the second left guide wheel 52, and the other side of the pallet can abut against the second right guide wheel 54, thereby making the pallet movement more stable.

[0029] To improve stability, a first reinforcing block 6 and a second reinforcing block 7 are also included. The bottom of the first reinforcing block 6 is fixed to the lifting frame 1, and the side of the first reinforcing block 6 is fixed to the first mounting plate 21. The bottom of the second reinforcing block 7 is fixed to the lifting frame 1, and the side of the second reinforcing block 7 is fixed to the second mounting plate 22. By setting the first reinforcing block 6, the first mounting plate 21 is firmly fixed to the lifting frame 1, and by setting the second reinforcing block 7, the second mounting plate 22 is firmly fixed to the lifting frame 1.

[0030] In a preferred embodiment of this utility model, the lifting mechanism 3 includes a lifting seat 31, a lifting bracket 32, a lifting cylinder 33, and a lifting plate 34. The lifting bracket 32 ​​includes a first bracket 321 and a second bracket 322. One end of the first bracket 321 is rotatably mounted on the lifting seat 31, and the other end of the first bracket 321 is provided with a first wheel 323. The first wheel 323 abuts against the bottom of the lifting plate 34 and can roll along the bottom of the lifting plate 34. One end of the second bracket 322 is rotatably mounted on the lifting plate 34, and the other end of the second bracket 322 is provided with a second wheel 324. The second wheel 324 abuts against the lifting seat 31 and can roll along the lifting seat 31. The lifting cylinder 33 is mounted on the lifting seat 31 and is connected to the lifting plate 34 to drive the lifting plate 34 to rise and fall.

[0031] When the lifting frame 1 needs to rise, the lifting cylinder 33 drives the lifting plate 34 to rise, and the lifting plate 34 abuts against the bottom of the lifting frame 1. The rise of the lifting plate 34 synchronously drives the lifting frame 1 to rise. When the lifting frame 1 rises or falls, the first wheel 323 rolls along the bottom of the lifting plate 34, and the second wheel 324 rolls along the lifting seat 31, thereby making the lifting frame 1 more stable when rising or falling.

[0032] In this embodiment, a vertical support rod 311 is provided on the lifting seat 31. The vertical support rod 311 is located at the bottom of the lifting plate 34, and the end of the vertical support rod 311 can abut against the bottom of the lifting plate 34. There are multiple vertical support rods 311. When the lifting plate 34 is lowered, the lifting plate 34 just abuts against the end of the vertical support rod 311, thereby supporting the lifting plate 34.

[0033] In this embodiment, the bottom of the lifting frame 1 is provided with a traveling wheel 15, which facilitates the movement of the lifting frame 1.

[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A double-decker elevator, characterized by: The lifting frame, the conveying mechanism and the jacking mechanism are included. The conveying mechanism includes a first mounting plate, a second mounting plate, an upper roller and a lower roller. The first mounting plate is fixed on one side of the lifting frame. The second mounting plate is fixed on the other side of the lifting frame. One end of the upper roller is rotatably arranged on the first mounting plate. The other end of the upper roller is rotatably arranged on the second mounting plate. One end of the lower roller is rotatably arranged on the first mounting plate. The other end of the lower roller is rotatably arranged on the second mounting plate. The lower roller is below the upper roller. The jacking mechanism is arranged at the bottom of the lifting frame to jack up or lower the lifting frame.

2. The dual elevator of claim 1, wherein: A first machine base is arranged on one side of the lifting frame. A first driving mechanism for driving the upper roller to rotate is arranged on the first machine base. A second machine base is arranged on the other side of the lifting frame. A second driving mechanism for driving the lower roller to rotate is arranged on the second machine base.

3. The dual elevator of claim 1, wherein: A first guiding mechanism is further included. The first guiding mechanism includes a first left connecting seat, a first left guiding wheel, a first right connecting seat and a first right guiding wheel. The first left connecting seat is fixed on the first mounting plate. The first left guiding wheel is rotatably arranged on the first left connecting seat. The first left guiding wheel protrudes from the upper roller. The first right connecting seat is fixed on the second mounting plate. The first right guiding wheel is rotatably arranged on the first right connecting seat. The first right guiding wheel protrudes from the upper roller.

4. The dual elevator of claim 3, wherein: The first left guiding wheel is arranged in multiple. The first right guiding wheel is arranged in multiple.

5. The dual elevator of claim 1, wherein: A second guiding mechanism is further included. The second guiding mechanism includes a second left connecting seat, a second left guiding wheel, a second right connecting seat and a second right guiding wheel. The second left connecting seat is fixed on one side of the lifting frame. The second left guiding wheel is rotatably arranged on the second left connecting seat. The second left guiding wheel protrudes from the lower roller. The second right connecting seat is fixed on the other side of the lifting frame. The second right guiding wheel is rotatably arranged on the second right connecting seat. The second right guiding wheel protrudes from the lower roller.

6. The dual elevator of claim 5, wherein: The second left guiding wheel is arranged in multiple. The second right guiding wheel is arranged in multiple.

7. The dual elevator of claim 1, wherein: A first reinforcing block and a second reinforcing block are further included. The first reinforcing block is fixed on the lifting frame at the bottom. The first reinforcing block is fixed on the first mounting plate at the side. The second reinforcing block is fixed on the lifting frame at the bottom. The second reinforcing block is fixed on the second mounting plate at the side.

8. The dual elevator of claim 1, wherein: The jacking mechanism includes a jacking seat, a jacking support, a jacking cylinder and a jacking plate. The jacking support includes a first support and a second support. One end of the first support is rotatably arranged on the jacking seat. The other end of the first support is provided with a first wheel body. The first wheel body abuts against and rolls along the bottom of the jacking plate. One end of the second support is rotatably arranged on the jacking plate. The other end of the second support is provided with a second wheel body. The second wheel body abuts against and rolls along the jacking seat. The jacking cylinder is arranged on the jacking seat. The jacking cylinder is connected with the jacking plate and drives the jacking plate to rise and fall.

9. The dual elevator of claim 8, wherein: A vertical support rod is arranged on the jacking seat. The vertical support rod is located at the bottom of the jacking plate. The end of the vertical support rod can abut against the bottom of the jacking plate.

10. The dual elevator of claim 1, wherein: The bottom of the lifting frame is provided with walking wheels. The bottom of the lifting frame is provided with walking wheels.