Loading mechanism of skip car
By designing the material cart loading mechanism, and utilizing the cooperation of the material frame trolley, material frame lifting component, and guide component, the problem of insufficient loading position accuracy of the material cart is solved, and the rapid and accurate positioning and lifting of circuit boards is achieved.
Patent Information
- Application Number
- CN202520295040.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Traditional material carts lack sufficient positional accuracy during loading, affecting subsequent circuit board loading processes.
A material loading mechanism was designed, including a material frame trolley, a material frame lifting component, a guide component, and a material car positioning component. Through the cooperation of sensors and positioning cylinders, the precise positioning and lifting of the material frame are achieved, thereby improving the positional accuracy.
It enables rapid and precise alignment of the material frame trolley and the material frame lifting assembly, improving the positional accuracy of circuit board loading.
Smart Images

Figure CN223766021U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit board processing equipment, and in particular to a material cart loading mechanism. Background Technology
[0002] After the components are assembled on the circuit board, pressure holding is required. The circuit boards are loaded using a material cart. Multiple sets of circuit boards are placed in the same tray, and multiple trays are neatly arranged in a material frame. The material cart pushes the material frame to the loading station, thereby loading the trays in the material frame one by one. However, the traditional material cart only needs to move to the approximate position before the loading station. For circuit boards, the loading accuracy requirement is high. If the positional accuracy between the material cart and the loading station is not high enough, it will affect the subsequent loading process of the circuit boards. Therefore, it is necessary to manufacture a material cart loading mechanism to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a material loading mechanism for a material cart to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A material loading mechanism includes a material frame trolley, a material frame lifting assembly, a guide assembly, and a material trolley positioning assembly. Two sets of guide assemblies are provided, corresponding to the left and right sides of the lifting assembly, respectively. The material frame trolley is located in front of the lifting assembly and between the two sets of guide assemblies. A support rod is vertically mounted at the rear end of the material frame trolley. The material trolley positioning assembly includes a first connecting block, an elastic telescopic member, a positioning cylinder, a second connecting block, a positioning plate, and a sensor. The first connecting block is fixedly mounted on one side of the lifting assembly. The rear end of the elastic telescopic member is fixed to the first connecting block, and the front end of the elastic telescopic member is an elastic telescopic end. The positioning cylinder is fixed to the guide assembly. The second connecting block is fixed to the power output end of the positioning cylinder. The positioning plate is fixed to the second connecting block and its position is adjustable along the front-rear direction. A positioning boss is provided on the side of the positioning plate facing the lifting assembly. The front and rear ends of the support rod abut against the rear end face of the positioning boss and the elastic telescopic end of the elastic telescopic member, respectively. The sensor is fixed to the second connecting block, and its sensing end corresponds to the support rod.
[0006] Further description of this utility model: The material frame trolley includes a material trolley base, casters, a vertical push rod, a handle, a first mounting frame, a first material tray guide wheel, a second material tray guide wheel, and a material frame limiting block. The casters are fixed at the four lower corners of the material trolley base. A support rod is provided at the rear end of the material trolley base. The lower end of the vertical push rod is fixed to the front side of the material trolley base. Two sets of vertical push rods are provided and correspond to the left and right sides of the material trolley base. The handle is fixed to the upper front side of the vertical push rod. The first mounting frame is fixed to one side of the vertical push rod. The two sets of first mounting frames are arranged facing each other. The first material tray guide wheel and the second material tray guide wheel can be rotatably installed inside the first mounting frame. The first material tray guide wheel corresponds to the upper part of the second material tray guide wheel. Multiple sets of the first material tray guide wheel and the second material tray guide wheel are arranged along the vertical direction. A lifting cavity is provided on the material trolley base. The material frame limiting block is fixed above the material trolley base and corresponds to the outer periphery of the lifting cavity.
[0007] Further description of the present invention: The material frame lifting assembly includes a lifting drive assembly, a lifting plate and positioning columns. The lifting plate is fixed at the power output end of the lifting drive assembly and corresponds to the lifting cavity. Two sets of positioning columns are provided and are fixed above the lifting plate.
[0008] Further description of the present invention: The guide assembly includes a second mounting frame, a trolley guide wheel, and a frame guide wheel. The second mounting frame is fixedly installed on the left and right sides of the frame lifting assembly. The trolley guide wheel is rotatably installed on the lower side of the second mounting frame. Multiple sets of trolley guide wheels are evenly arranged in the front-back direction and correspond to the trolley base. The frame guide wheel is rotatably installed on the upper side of the second mounting frame. Multiple sets of frame guide wheels are evenly arranged in the front-back direction and correspond to the upper part of the frame limiting block.
[0009] The beneficial effects of this utility model are as follows: The operator pushes the material frame trolley, which is guided by a guide assembly to initially position the trolley in front of the material frame lifting assembly. The support rod on the trolley then pushes the elastic extension end of the elastic telescopic component backward. At this time, the sensor detects the support rod, and the equipment transmits a signal to the positioning cylinder, driving the positioning plate to extend, aligning the positioning boss with the front of the support rod. Then, the operator can release the trolley, and the support rod, under the action of the elastic telescopic component, moves forward to abut against the positioning boss, thus completing the precise fixing of the material frame trolley. One set of material frame positioning components can be set on each of the left and right sides of the trolley to further improve positioning accuracy. The advantage of this design is that it can quickly and accurately determine the relative position of the material frame trolley and the material frame lifting assembly, improving the positional accuracy when loading circuit boards. Attached Figure Description
[0010] Figure 1 This is an overall structural diagram of the present invention;
[0011] Figure 2 This is a structural diagram of the material frame trolley and material trolley positioning assembly in this utility model;
[0012] Figure 3 yes Figure 2 A magnified view of a portion of position A in the middle;
[0013] Figure 4 This is a structural diagram of the material frame lifting component and the guide component in this utility model;
[0014] Explanation of reference numerals in the attached figures:
[0015] 1. Material frame trolley; 11. Material trolley base; 111. Support rod; 112. Lifting cavity; 12. Casters;
[0016] 13. Vertical push rod; 14. Handle; 15. First mounting bracket; 16. First tray guide wheel; 17. Second tray guide wheel; 18. Material frame limiting block; 2. Material frame lifting assembly; 21. Lifting drive assembly; 22. Lifting carrier plate; 23. Positioning column; 3. Guide assembly; 31. Second mounting bracket; 32. Cart guide wheel; 33. Material frame guide wheel; 4. Cart positioning assembly; 41. First connecting block; 42. Elastic telescopic component; 43. Positioning cylinder; 44. Second connecting block; 45. Positioning plate; 451. Positioning boss; 46. Sensor. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings:
[0018] like Figures 1 to 4 As shown, a material loading mechanism includes a material frame trolley 1, a material frame lifting assembly 2, a guide assembly 3, and a material cart positioning assembly 4. Two sets of guide assemblies 3 are provided, corresponding to the left and right sides of the lifting assembly, respectively. The material frame trolley 1 is located in front of the material frame lifting assembly 2 and between the two sets of guide assemblies 3. A support rod 111 is vertically provided at the rear end of the material frame trolley 1. The material cart positioning assembly 4 includes a first connecting block 41, an elastic telescopic member 42, a positioning cylinder 43, a second connecting block 44, a positioning plate 45, and a sensor 46. The first connecting block 41 is fixedly disposed on one side of the material frame lifting assembly 2. The elastic telescopic member... The rear end of the elastic telescopic member 42 is fixed on the first connecting block 41. The front end of the elastic telescopic member 42 is the elastic telescopic end. The positioning cylinder 43 is fixed on the guide assembly 3. The second connecting block 44 is fixed on the power output end of the positioning cylinder 43. The positioning plate 45 is fixed on the second connecting block 44 and its position is adjustable in the front-back direction. The positioning plate 45 has a positioning boss 451 on the side facing the material frame lifting assembly 2. The front and rear ends of the support rod 111 abut against the rear end face of the positioning boss 451 and the elastic telescopic end of the elastic telescopic member 42, respectively. The sensor 46 is fixed on the second connecting block 44 and its sensing end corresponds to the support rod 111.
[0019] The operator pushes the material frame trolley 1, which is guided by the guide assembly 3 to initially position itself in front of the material frame lifting assembly 2. The support rod 111 on the material frame trolley 1 pushes backward, pressing the elastic extension end of the elastic telescopic component 42. At this time, the sensor 46 detects the support rod 111, and the equipment transmits a signal to the positioning cylinder 43, driving the positioning plate 45 to extend, aligning the positioning boss 451 with the front of the support rod 111. Then, the operator can release the pressure, and the support rod 111, under the action of the elastic telescopic component 42, moves forward to abut against the positioning boss 451, thus completing the precise fixing of the material frame trolley 1. A set of material frame positioning assemblies can be installed on each of the left and right sides of the material frame trolley 1 to further improve positioning accuracy. The advantage of this design is that it can quickly and accurately determine the relative position of the material frame trolley 1 and the material frame lifting assembly 2, improving the positional accuracy when loading circuit boards.
[0020] The material frame trolley 1 includes a trolley base 11, casters 12, vertical push rods 13, handles 14, a first mounting bracket 15, a first material tray guide wheel 16, a second material tray guide wheel 17, and a material frame limiting block 18. The casters 12 are fixed to the four lower corners of the trolley base 11. A support rod 111 is provided at the rear end of the trolley base 11. The lower end of the vertical push rod 13 is fixed to the front side of the trolley base 11. Two sets of vertical push rods 13 are provided, corresponding to the left and right sides of the trolley base 11. The handle 14 is fixed to the upper front end of the vertical push rod 13. On one side, the first mounting bracket 15 is fixed to one side of the vertical push rod 13. Two sets of first mounting brackets 15 are arranged facing each other. The first material tray guide wheel 16 and the second material tray guide wheel 17 can be rotatably installed on the inner side of the first mounting bracket 15. The first material tray guide wheel 16 corresponds to the upper part of the second material tray guide wheel 17. Multiple sets of the first material tray guide wheel 16 and the second material tray guide wheel 17 are arranged in the vertical direction. The material cart base 11 is provided with a lifting cavity 112. The material frame limiting block 18 is fixed above the material cart base 11 and corresponds to the outer periphery of the lifting cavity 112.
[0021] The material frame is first placed in the area enclosed by the material frame limiting block 18 and the first mounting frame 15. Then, the material tray containing the circuit board is inserted between the first material tray guide wheel 16 and the second material tray guide wheel 17 in the same group, so as to quickly place it into the material frame. The operator holds the handle 14 and pushes the material frame trolley 1 to the front of the material frame lifting assembly 2. The lifting cavity 112 on the material trolley base 11 can facilitate the lifting of the material frame by the material frame lifting assembly 2.
[0022] The material frame lifting assembly 2 includes a lifting drive assembly 21, a lifting plate 22, and positioning columns 23. The lifting plate 22 is fixed to the power output end of the lifting drive assembly 21 and corresponds to the lifting cavity 112. Two sets of positioning columns 23 are provided and are fixed above the lifting plate 22.
[0023] The lifting drive assembly 21 drives the lifting carrier plate 22 to rise, thereby driving the material frame to rise gradually so that the subsequent process can load the material tray. The positioning column 23 can cooperate with the positioning hole at the bottom of the material frame to ensure that the position of the material frame is accurate when the material frame is lifted.
[0024] The guide assembly 3 includes a second mounting frame 31, a trolley guide wheel 32, and a frame guide wheel 33. The second mounting frame 31 is fixedly installed on the left and right sides of the frame lifting assembly 2. The trolley guide wheel 32 is rotatably installed on the lower side of the second mounting frame 31. Multiple sets of trolley guide wheels 32 are evenly arranged in the front-back direction and correspond to the trolley base 11. The frame guide wheel 33 is rotatably installed on the upper side of the second mounting frame 31. Multiple sets of frame guide wheels 33 are evenly arranged in the front-back direction and correspond to the upper part of the frame limiting block 18.
[0025] During the process of pushing the material frame trolley 1 to the front of the material frame lifting assembly 2, the material trolley guide wheel 32 guides the two sides of the material trolley base 11, and the material frame guide wheel 33 guides the two sides of the material frame, so that the material frame trolley 1 can be initially positioned quickly.
[0026] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.
Claims
1. A hopper loading mechanism comprising: The frame trolley includes a trolley base, a caster, a vertical push rod, a handle, a first mounting bracket, a first tray guide wheel, a second tray guide wheel, and a frame limiting block. The caster is fixed to the lower corners of the trolley base. The rear end of the trolley base is provided with the support rod. The lower end of the vertical push rod is fixed to the front side of the trolley base. The vertical push rod is provided with two groups and corresponds to the left and right sides of the trolley base. The handle is fixed to the upper end of the front side of the vertical push rod. The first mounting bracket is fixed to one side of the vertical push rod. Two groups of the first mounting bracket are oppositely arranged. The first tray guide wheel and the second tray guide wheel are rotatably installed on the inner side of the first mounting bracket. The first tray guide wheel corresponds to the upper side of the second tray guide wheel. The first tray guide wheel and the second tray guide wheel are provided with multiple groups in the vertical direction. The trolley base is provided with a lifting cavity. The frame limiting block is fixed above the trolley base and corresponds to the outer periphery of the lifting cavity.
2. A material charging mechanism for a skip according to claim 1, wherein: The frame lifting assembly includes a lifting drive assembly, a lifting load plate, and a positioning column. The lifting load plate is fixed to the power output end of the lifting drive assembly and corresponds to the inside of the lifting cavity. The positioning column is provided with two groups and is fixed above the lifting load plate.
3. A material charging mechanism for a skip according to claim 2, wherein: The guide assembly includes a second mounting bracket, a trolley guide wheel, and a frame guide wheel. The second mounting bracket is fixedly arranged on the left and right sides of the frame lifting assembly. The trolley guide wheel is rotatably installed on the lower side of the second mounting bracket. The trolley guide wheel is uniformly provided with multiple groups in the front and rear directions and corresponds to the trolley base. The frame guide wheel is rotatably installed on the upper side of the second mounting bracket. The frame guide wheel is uniformly provided with multiple groups in the front and rear directions and corresponds to the upper side of the frame limiting block.
4. A material charging mechanism according to claim 2, wherein: