High-voltage cable fault detection device based on X-ray imaging technology

By combining the design of rising bollards, guardrails, and X-ray flaw detectors, the safety and operational difficulties of high-voltage cable fault detection devices during high-altitude operations have been solved, enabling accurate detection and safe maintenance of high-voltage cable faults.

CN223766049UActive Publication Date: 2026-01-06NANJING ZHIXING ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520446747.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-06
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing high-voltage cable fault detection devices lack effective protective measures when operating at heights, increasing the operational difficulty and safety risks for maintenance personnel.

Method used

The high-voltage cable fault detection device, based on X-ray imaging technology, achieves height and angle adjustment of the X-ray flaw detector through the combined design of lifting column, guardrail, tool box and X-ray flaw detector, and provides safety protection for the workbench.

Benefits of technology

It improves the accuracy of X-ray flaw detectors and the safety of maintenance personnel, while reducing the risks and operational difficulties of working at heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage cable fault detection device based on an X-ray imaging technology, and relates to the technical field of cable detection. The device comprises an equipment underframe, a lifting column is fixedly connected to the top end of the equipment underframe and close to the center of one side, a workbench is slidably connected to the outer side end of the lifting column, a first guardrail is fixedly connected to the front end of the workbench and close to one side, and a second guardrail is fixedly connected to the back end of the workbench. The side end, away from the lifting column, of the workbench is fixedly connected with a tool box, and the top end of the lifting column is fixedly connected with a top plate. According to the utility model, the electric cylinder is started, and the working table is matched with the guardrail I, the guardrail II and the tool box, so that the safety of a worker during working can be improved, and the problems that the ladder stand has no better protective measures, the worker needs to carry an overhauling tool during high-altitude operation, and the working efficiency is high are solved. And the operation difficulty of maintainers is increased.
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Description

Technical Field

[0001] This utility model relates to the field of cable testing technology, specifically a high-voltage cable fault detection device based on X-ray imaging technology. Background Technology

[0002] High-voltage transmission lines and substations form the backbone of the power system and are its most important components. The safe, reliable, and stable operation of high-voltage transmission lines directly impacts the stable development of the national economy. Power cables, as conductors for power transmission, bear extremely important power transmission responsibilities and have been in service for over a century since the first cable was laid. In actual line operation, factors such as construction defects, aging, manufacturing defects, and installation defects lead to a very high probability of cable failure. Therefore, it is essential to inspect high-voltage transmission equipment.

[0003] In the Chinese patent with publication number CN218382469U entitled "A Novel High-Voltage Cable Fault Diagnosis Device", an electric telescopic rod, a fixed plate, a camera device and a display are used in conjunction to facilitate fault detection of high-voltage cables and check for damage. At the same time, the height of the camera device can be easily adjusted to facilitate fault detection of high-voltage cables at different heights, thus improving its practicality.

[0004] However, this device still has shortcomings. Cable maintenance workers need to climb ladders to higher positions to inspect and maintain the cables, but there are no good safety measures at the ladders. In addition, workers need to carry maintenance tools with them when working at heights, which not only increases the difficulty of operation for maintenance workers, but also increases the risk of accidents. In order to solve the above problems, the inventor proposed a high-voltage cable fault detection device based on X-ray imaging technology. Utility Model Content

[0005] To address the lack of adequate safety measures at the ladder and the increased operational difficulty for maintenance personnel who need to carry maintenance tools while working at heights, this utility model aims to provide a high-voltage cable fault detection device based on X-ray imaging technology.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a high-voltage cable fault detection device based on X-ray imaging technology, including an equipment base frame, a lifting column fixedly connected to the top of the equipment base frame near the center of one side, a worktable slidably connected to the outer end of the lifting column, a guardrail one fixedly connected to the front end of the worktable near one side, a guardrail two fixedly connected to the back end of the worktable, a tool box fixedly connected to the side of the worktable away from the lifting column, a top plate fixedly connected to the top of the lifting column, a placement plate provided above the top plate near one side, a rotating seat rotatably connected to the top of the placement plate, a protective box fixedly connected to the top of the rotating seat, and an X-ray flaw detector body inside the protective box.

[0007] Preferably, a guide shaft is symmetrically fixedly connected to the top of the top plate and near one side, and the placement plate is slidably connected to the guide shaft. A telescopic shaft is symmetrically fixedly connected to the top of the top plate and near the guide shaft, and the output end of the telescopic shaft is fixedly connected to the placement plate.

[0008] Preferably, a motor is fixedly connected to the bottom end of the placement plate, and the output end of the motor passes through the placement plate and is fixedly connected to the rotating seat.

[0009] Preferably, an electric cylinder is fixedly connected to the top of the top plate and near the center of the other side, the output end of the electric cylinder passes through the top plate and is fixedly connected to the workbench, and a tool rack is fixedly connected inside the tool box and near one side.

[0010] Preferably, a limiting plate is fixedly connected to the top of the guide shaft, and a push handle is fixedly connected to the center of the side end of the equipment base.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. In this utility model, by starting the telescopic shaft and motor, and with the cooperation between the protective box, the guide shaft and the rotating seat, the rotating seat drives the X-ray flaw detector body to adjust the angle, which facilitates the improvement of the accuracy of the X-ray flaw detector body's operation.

[0013] 2. In this utility model, by starting the electric cylinder, and with the cooperation between the workbench, guardrail one, guardrail two, and toolbox, the safety of the workers can be improved during work. This solves the problem that there are no good protective measures at the ladder, and that workers need to carry maintenance tools with them when working at height, which increases the difficulty of operation for maintenance personnel. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the protective box structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the workbench structure of this utility model.

[0018] Figure 4 This is a schematic diagram of the guide shaft structure of this utility model.

[0019] In the diagram: 1. Equipment base frame; 11. Lifting column; 12. Top plate; 2. Workbench; 21. Guardrail 1; 22. Guardrail 2; 23. Tool box; 24. Tool rack; 25. Electric cylinder; 3. Guide shaft; 31. Placement plate; 32. Rotary seat; 33. Protective box; 34. X-ray flaw detector body; 35. Telescopic shaft; 36. Motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figure 1-4As shown, this utility model provides a technical solution: a high-voltage cable fault detection device based on X-ray imaging technology, including a base frame 1, a lifting column 11 fixedly connected to the top of the base frame 1 and near the center of one side, vertical slots symmetrically opened on both sides of the lifting column 11, a U-shaped plate slidably connected between the two vertical slots, a worktable 2 connected to the U-shaped plate, a worktable 2 slidably connected to the outer end of the lifting column 11, a guardrail 21 fixedly connected to the front end of the worktable 2 and near one side, a guardrail 22 fixedly connected to the back end of the worktable 2, wherein the length of the guardrail 21 is less than that of the guardrail 22, a tool box 23 fixedly connected to the side of the worktable 2 away from the lifting column 11, a top plate 12 fixedly connected to the top of the lifting column 11, and a tool box 23 fixedly connected to the top of the top plate 12 and near the center of one side. A placement plate 31 is provided on one side to adjust the height of the X-ray flaw detector body 34. A rotating seat 32 is rotatably connected to the top of the placement plate 31, and a protective box 33 is fixedly connected to the top of the rotating seat 32. The protective box 33 is provided to protect the X-ray flaw detector body 34 inside. The X-ray flaw detector body 34 can penetrate the cable material and image the internal structure of the cable, thereby detecting defects and faults in the cable. The electrical components in this application are electrically connected to their compatible power supply through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The detailed connection methods are known in the art.

[0022] A guide shaft 3 is symmetrically fixedly connected to the top of the top plate 12 and near one side, and the placement plate 31 is slidably connected to the guide shaft 3.

[0023] By adopting the above technical solution, two guide shafts 3 are set up to slide and lift the placement plate 31 and adjust the height of the X-ray flaw detector body 34.

[0024] A telescopic shaft 35 is symmetrically fixedly connected to the top of the top plate 12 and near the guide shaft 3. The output end of the telescopic shaft 35 is fixedly connected to the placement plate 31.

[0025] By adopting the above technical solution, the working telescopic shaft 35 is activated, causing the fixedly connected placement plate 31 to rise under the action of the guide shaft 3.

[0026] A motor 36 is fixedly connected to the bottom of the placement plate 31, and the output end of the motor 36 passes through the placement plate 31 and is fixedly connected to the rotating seat 32.

[0027] By adopting the above technical solution, the motor 36 is operated, thereby causing the fixedly connected rotating seat 32 to rotate.

[0028] An electric cylinder 25 is fixedly connected to the top of the top plate 12 and near the center of the other side. The output end of the electric cylinder 25 passes through the top plate 12 and is fixedly connected to the worktable 2.

[0029] By adopting the above technical solution, the working electric cylinder 25 can be activated to raise and lower the fixedly connected worktable 2. An auxiliary lifting device can be set under the worktable 2 according to the actual situation.

[0030] A tool rack 24 is fixedly connected inside the tool box 23 and near one side.

[0031] By adopting the above technical solution, a tool rack 24 is set inside the tool box 23 to facilitate the storage of some small tools.

[0032] A limit plate is fixedly connected to the top of the guide shaft 3.

[0033] By adopting the above technical solution, a limiting plate is set at the top of the guide shaft 3 to limit the lifting height of the placement plate 31.

[0034] A push handle is fixedly connected at the center of one side of the equipment base frame.

[0035] By adopting the above technical solution, a push handle is provided on the side of the equipment base frame 1 to facilitate the movement of this equipment.

[0036] Working principle: When in use, by simultaneously activating the two telescopic shafts 35, the fixedly connected placement plate 31 can be raised under the action of the guide shaft 3, thereby allowing the X-ray flaw detector body 34 located inside the protective box 33 to move upward, achieving the effect of height adjustment, which is convenient for detecting cables of different heights. It can also activate the motor 36, which causes the fixedly connected rotating seat 32 to drive the X-ray flaw detector body 34 to adjust the angle, thereby improving the working accuracy of the X-ray flaw detector body 34.

[0037] When a faulty cable is detected and needs repair, the worker can first place the repair tools on the tool box 23 and tool rack 24 on the side of the workbench 2. Then, the worker steps onto the workbench 2 and starts the electric cylinder 25, which causes the fixedly connected workbench 2 to rise under the action of the lifting column 11. The guardrail 1 21 and guardrail 22 are set to protect the workers and improve their safety during work.

[0038] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A device for detecting faults in high voltage cables based on X-ray imaging technology, comprising a device chassis (1), characterized in that: The equipment chassis (1) top end and near one side center fixedly connected with lifting column (11), the lifting column (11) outer side end slidingly connected with workbench (2), the workbench (2) front end and near one side fixedly connected with guardrail one (21), the workbench (2) back end fixedly connected with guardrail two (22), the workbench (2) away from the lifting column (11) one side end fixedly connected with tool box (23), the lifting column (11) top end fixedly connected with top plate (12), the top plate (12) top and near one side is equipped with the placement plate (31), the placement plate (31) top rotatably connected with rotating seat (32), the rotating seat (32) top fixedly connected with protection box (33), the protection box (33) is equipped with X-ray flaw detector body (34) inside.

2. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 1, wherein, The top plate (12) top end and near one side are fixedly connected with guide shaft (3), and the placement plate (31) is slidably connected with the guide shaft (3).

3. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 2, wherein, The top plate (12) top end and near the guide shaft (3) are fixedly connected with telescopic shaft (35), and the telescopic shaft (35) output end is fixedly connected with the placement plate (31).

4. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 1, wherein, The placement plate (31) bottom end fixedly connected with motor (36), the motor (36) output end penetrates the placement plate (31) and is fixedly connected with rotating seat (32).

5. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 1, wherein, The top plate (12) top end and near the other side center fixedly connected with electric cylinder (25), the electric cylinder (25) output end penetrates the top plate (12) and is fixedly connected with workbench (2).

6. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 1, wherein, The tool box (23) inside and near one side fixedly connected with tool rack (24).

7. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 2, wherein, The guide shaft (3) top end fixedly connected with limit disc.

8. The X-ray imaging technology based high voltage cable fault detection apparatus as claimed in claim 1, wherein, The equipment chassis (1) side end center fixedly connected with push handle.

Citation Information

Patent Citations

  • Novel high-voltage cable fault diagnosis device

    CN218382469U