Explosion-proof fixed lamp
By designing an explosion-proof fixed lamp and adopting a heat sink, installation adjustment components, and limit sealing components, the problems of insufficient heat dissipation and unreasonable structure of ordinary lighting equipment in flammable and explosive environments are solved, achieving convenient installation, stable operation, and uniform lighting, thereby improving the safety and reliability of the equipment.
Patent Information
- Application Number
- CN202422929942.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing ordinary lighting equipment in tunnels and flammable and explosive environments has insufficient heat dissipation performance, its structural design does not meet explosion-proof requirements, it is inconvenient to install and maintain, has poor stability and reliability, and poses safety hazards.
An explosion-proof fixed light is designed, which adopts a heat sink, an installation and adjustment component, and a limiting and sealing component. The heat sink is made of a metal shell. The installation and adjustment component enables convenient installation and angle adjustment through a fixing bracket and an angle adjustment hole. The limiting and sealing component ensures sealing through a clamping nut, a gasket, and a wire plug. The controller controls the brightness and on/off state. The LED light tubes are fixedly connected at equal intervals to ensure uniform illumination.
It improves the ease of installation and angle adjustment flexibility of lighting equipment, ensures safety and stability in flammable and explosive environments, extends service life, provides uniform lighting effects, and enhances the protection capabilities of luminaires in harsh environments.
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Figure CN223768865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lighting equipment technology, specifically to an explosion-proof fixed lamp. Background Technology
[0002] Explosion-proof fixed lights are lighting fixtures specifically designed to prevent electrical equipment from causing fires, explosions, and other accidents in hazardous environments. They are mainly used in places with flammable and explosive gases, dust, and other hazardous substances, such as petrochemical, coal mine, power plant, oil and gas storage and transportation industries.
[0003] However, in current tunnels and other flammable and explosive environments, lighting equipment generally uses ordinary lighting lamps. In certain environments, these lamps are prone to excessive internal temperature due to insufficient heat dissipation, which increases the possibility of danger. In addition, the structural design of ordinary lighting lamps usually does not take into account the special requirements of explosion-proof fixed lamps, resulting in poor ease of installation and maintenance, and poor stability and reliability in harsh environments, posing certain safety hazards.
[0004] Based on this, the present invention designs an explosion-proof fixed lamp to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an explosion-proof fixed lamp to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an explosion-proof fixed lamp, including a heat sink base, a top cover fixedly connected to the opening at the top of the heat sink base by screws, a battery and a controller fixedly installed sequentially from left to right at the bottom of the top cover, wiring terminals fixedly connected to the left and right sides of the bottom of the top cover, a connecting cylinder fixedly connected to the center of the top of the top cover, a limiting sealing component being fitted inside the connecting cylinder, a light-emitting component fixedly connected to the center of the bottom of the heat sink base by thermally conductive silicone screws, a lampshade fixedly connected to the edge of the bottom of the heat sink base by screws, and an installation adjustment component connected to the side wall of the heat sink base;
[0007] The installation and adjustment assembly includes a mounting bracket, an angle adjustment hole, and a lamp mounting hole. The two ends of the mounting bracket are matched and set in the grooves on the left and right side walls of the heat sink. An angle adjustment hole is provided at both ends of the mounting bracket. The angle adjustment hole is used to fix the mounting bracket to the heat sink by an angle locking screw. A lamp mounting hole is provided at the top of the mounting bracket.
[0008] Preferably, the fixing frame has an inverted U-shaped structure, and the angle adjustment hole adopts a semi-arc groove structure. The fixing frame can be rotated and adjusted around the heat sink through the angle adjustment hole.
[0009] Preferably, the heat sink is a cylindrical structure with an open top. The battery and the controller are fitted into the inner cavity of the heat sink, and the battery and the controller are fixedly connected to the heat sink by screws. The controller is electrically connected to the light-emitting component by wires, and the controller is used to control the brightness and switching of the light-emitting component.
[0010] Preferably, the light-emitting component includes a lamp holder, an LED substrate, and LED lamp holders. The top of the lamp holder is fixedly connected to the bottom of the heat sink, the bottom of the lamp holder is fixedly connected to the LED substrate, and a plurality of LED lamp holders are fixedly connected at equal intervals to the bottom of the LED substrate.
[0011] Preferably, the limiting sealing assembly includes a clamping nut, a washer, and a wire guide plug. The clamping nut is fitted into the opening at the top of the connecting cylinder, the washer is fitted into the opening at the bottom of the connecting cylinder, and a wire guide plug is provided between the clamping nut and the washer.
[0012] Preferably, the bottom of the connecting cylinder penetrates through the top cover and communicates with its bottom cavity, and the connecting wire inside the connecting cylinder is limited and protected by a limiting sealing component and connected to the wiring terminal.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0014] I. This utility model, by setting up a heat sink and utilizing the installation and adjustment components connected to the side wall of the heat sink, makes the installation and angle adjustment of the explosion-proof fixed lamp more convenient and flexible. The electrical connection between the controller and the light-emitting component ensures that the brightness and switching of the light-emitting component can be precisely controlled, thereby meeting the lighting needs in different environments. The equidistant fixed connection of the LED lamps ensures the uniformity of light emission and improves the lighting effect. The heat sink adopts a metal shell structure, ensuring that the heat generated by the light-emitting component can be quickly conducted and dissipated during long-term operation, effectively extending the service life of the lamp. In addition, the lampshade is made of high-temperature resistant and impact-resistant glass material, further enhancing the lamp's protection capability in harsh environments.
[0015] II. By setting up a limiting sealing component, this utility model uses the cooperation of a clamping nut, a washer, and a wire plug to ensure the safety and reliability of the electrical connection inside the connecting cylinder, ensure the sealing of the wiring part, effectively prevent the infiltration of dangerous gases in flammable and explosive environments, and facilitate the connection between the connecting cylinder and the top cover to the connecting wire and the terminal block. The limiting and protection of the limiting sealing component further enhances the stability and safety of the explosion-proof fixed lamp in harsh environments. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the exploded structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the heat sink structure in this utility model;
[0019] Figure 4 This is a schematic diagram of the structure for installing the adjustment component in this utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the lampshade in this utility model;
[0021] Figure 6 This is a schematic diagram of the structure of the light-emitting component in this utility model;
[0022] Figure 7 This is an exploded structural diagram of the limiting sealing component in this utility model.
[0023] The components include: 1. Heat sink; 2. Top cover; 3. Battery; 4. Controller; 5. Terminal block; 6. Connecting cylinder; 7. Limiting and sealing assembly; 701. Compression nut; 702. Gasket; 703. Wire plug; 8. Light-emitting component; 801. Lamp holder; 802. LED substrate; 803. LED lamp holder; 9. Lamp cover; 10. Mounting and adjustment assembly; 1001. Fixture; 1002. Angle adjustment hole; 1003. Lamp fixing hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please see Figure 1 - Figure 5 Example 1 illustrates an explosion-proof fixed lamp, including a heat sink 1. A top cover 2 is fixedly connected to the opening at the top of the heat sink 1 by screws. A battery 3 and a controller 4 are fixedly installed at the bottom of the top cover 2 from left to right. Terminal blocks 5 are fixedly connected to the left and right sides of the bottom of the top cover 2. A connecting cylinder 6 is fixedly connected to the center of the top of the top of the top cover 2. A limiting sealing component 7 is embedded in the connecting cylinder 6. A light-emitting component 8 is fixedly connected to the center of the bottom of the heat sink 1 by thermally conductive silicone screws. A lampshade 9 is fixedly connected to the edge of the bottom of the heat sink 1 by screws. An installation adjustment component 10 is connected to the side wall of the heat sink 1.
[0027] The mounting and adjusting assembly 10 includes a fixing bracket 1001, an angle adjustment hole 1002, and a lamp fixing hole 1003. The two ends of the fixing bracket 1001 are matched and set in the grooves on the left and right side walls of the heat sink 1. Angle adjustment holes 1002 are provided at both ends of the fixing bracket 1001. The angle adjustment holes 1002 are used to fix the fixing bracket 1001 to the heat sink 1 by angle locking screws. A lamp fixing hole 1003 is provided at the top of the fixing bracket 1001.
[0028] Please see Figure 2 and Figure 4 The fixing bracket 1001 in the figure has an inverted U-shaped structure, and the angle adjustment hole 1002 adopts a semi-arc groove structure. The fixing bracket 1001 can be rotated and adjusted around the heat sink 1 through the angle adjustment hole 1002.
[0029] In this embodiment, the fixed lamp is securely connected to the desired lighting position using the lamp fixing hole 1003 on the top of the fixing bracket 1001. Both ends of the fixing bracket 1001 are connected to the heat sink 1 through the angle adjustment hole 1002 and the angle locking screw, allowing the user to adjust the angle of the light-emitting component 8 according to actual needs to achieve the optimal lighting effect. After adjustment, the angle is locked by the angle locking screw to prevent angle changes due to vibration or movement. This not only improves the flexibility of the lighting equipment but also enhances its adaptability in diverse working environments, ensuring stable operation of the lamp in hazardous environments.
[0030] Specifically, by installing the adjustment component 10, the explosion-proof fixed lamp can adjust the lighting angle according to actual needs to meet the lighting requirements of different occasions. The connecting cylinder 6 and the limiting sealing component 7 ensure the sealing and explosion-proof performance of the fixed lamp's wiring, ensuring safety when used in flammable and explosive environments. After installation, the lamp is powered by the storage battery 3, and the controller 4 controls the switching and brightness of the light-emitting component 8, ensuring stable operation of the lighting equipment in various complex environments. The heat sink 1 is responsible for dissipating the heat generated by the light-emitting component 8 during operation, thereby extending the lamp's service life and ensuring safe and stable operation even in high-temperature environments, providing good lighting effects, and possessing high safety and reliability, meeting the requirements for use in hazardous environments.
[0031] It should be noted that the heat sink 1 adopts a metal shell structure to ensure that the heat generated by the light-emitting component 8 can be quickly conducted and dissipated during long-term operation, thus extending the service life of the lamp. The lampshade 9 is made of glass, which is not only resistant to high temperatures but also has good impact resistance, further enhancing the lamp's protection capabilities in harsh environments. The heat sink 1 and the light-emitting component 8 are fixed with thermally conductive silicone and screws. In addition, the battery 3 and the controller 4 are also firmly connected to the heat sink 1 with screws, ensuring the stability of the lamp during operation. The connection points of the heat sink 1, the light-emitting component 8, and the lampshade 9 with the outside are all coated with sealant to enhance the lamp's sealing and explosion-proof performance.
[0032] Example 2
[0033] Please see Figure 2 and Figure 6 Example 2 is described below. This embodiment further describes Example 1. In the figure, the heat sink 1 is a cylindrical structure with an open top. The heat sink 1 is fitted with a battery 3 and a controller 4. The battery 3 and the controller 4 are fixedly connected to the heat sink 1 by screws. The controller 4 is electrically connected to the light-emitting component 8 by wires. The controller 4 is used to control the brightness and switching of the light-emitting component 8.
[0034] Furthermore, the light-emitting component 8 includes a lamp holder 801, an LED substrate 802, and LED lamp holders 803. The top of the lamp holder 801 is fixedly connected to the bottom of the heat sink 1, the bottom of the lamp holder 801 is fixedly connected to the LED substrate 802, and a plurality of LED lamp holders 803 are fixedly connected at equal intervals to the bottom of the LED substrate 802.
[0035] In this embodiment, the light-emitting component 8 can control the LED lamp holders 803 through the controller 4, thereby achieving the purpose of adjusting brightness and switching, improving luminous efficiency, reducing energy consumption, and ensuring the stability and lifespan of the light-emitting component 8. The equally spaced LED lamp holders 803 ensure uniform light distribution and provide uniform lighting effect. The cylindrical structure of the heat sink 1 helps to dissipate heat quickly, and the low heat generation characteristics of the LED lamp holders 803 further reduce the heat dissipation requirements, so that the entire explosion-proof fixed lamp maintains good performance during long-term operation.
[0036] It should be noted that the battery 3 and controller 4 are compactly integrated into the heat sink 1 and the top cover 2, making the entire explosion-proof fixed lamp small in size, easy to install and maintain. It can not only provide a stable power supply, but also realize intelligent power management through the controller 4, such as overcharge protection and over-discharge protection, to ensure the safe and reliable operation of the lamp. The wiring terminal 5 allows the power cord and control line of the lamp to be quickly connected and disconnected, which facilitates daily maintenance and inspection, improves the performance and maintenance convenience of the lamp, and is suitable for various flammable and explosive environments.
[0037] Example 3
[0038] Please see Figure 2 and Figure 7 Example 3 is described below. This embodiment further describes Example 2. The limiting sealing assembly 7 in the figure includes a clamping nut 701, a gasket 702 and a wire pass plug 703. The clamping nut 701 is fitted into the opening at the top of the connecting cylinder 6, and the gasket 702 is fitted into the opening at the bottom of the connecting cylinder 6. The wire pass plug 703 is provided between the clamping nut 701 and the gasket 702.
[0039] Furthermore, the bottom of the connecting cylinder 6 penetrates the upper cover 2 and communicates with its bottom cavity. The connecting wire inside the connecting cylinder 6 is limited and protected by the limiting sealing component 7 and connected to the terminal block 5.
[0040] In this embodiment, the gasket 702 and the wire guide plug 703 work together to ensure the sealing of the inside of the connecting cylinder 6 and prevent the infiltration of flammable and explosive gases. The clamping nut 701 is connected to the connecting cylinder 6 by threads. By rotating the clamping nut 701, the clamping force of the gasket 702 on the wire guide plug 703 can be adjusted, thereby achieving the sealing and fixing of the connecting wire and ensuring the stability and safety of the connection in harsh environments.
[0041] It should be noted that the use of the connecting cylinder 6 and the limiting sealing component 7 together ensures the sealing of the wiring part, effectively preventing the infiltration of dangerous gases in flammable and explosive environments, thereby greatly improving the safety of the lamp.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An explosion-proof fixed light comprising a heat sink (1), characterized in that: The opening at the top of the heat dissipation seat (1) is fixedly connected with an upper cover (2) through a screw, the bottom of the upper cover (2) is sequentially fixedly installed with a storage battery (3) and a controller (4) from left to right, the left and right sides of the bottom of the upper cover (2) are fixedly connected with wire terminals (5), the top center of the upper cover (2) is fixedly connected with a connecting cylinder (6), the connecting cylinder (6) is matched and embedded with a limiting sealing assembly (7) inside, the bottom center of the heat dissipation seat (1) is fixedly connected with a light emitting assembly (8) through a heat-conducting silica gel lock screw, the edge of the bottom of the heat dissipation seat (1) is fixedly connected with a lampshade (9) through a screw, and the sidewall of the heat dissipation seat (1) is connected with a mounting and adjusting assembly (10). The mounting and adjusting assembly (10) comprises a fixing frame (1001), an angle adjusting hole (1002) and a lamp fixture fixing hole (1003), the both ends of the fixing frame (1001) are matched and arranged in the grooves on the left and right sidewalls of the heat dissipation seat (1), the both ends of the fixing frame (1001) are provided with the angle adjusting holes (1002), the angle adjusting holes (1002) fixedly connect the fixing frame (1001) and the heat dissipation seat (1) through angle locking screws, and the top of the fixing frame (1001) is provided with the lamp fixture fixing hole (1003).
2. The explosion-proof fixed light according to claim 1, characterized in that: The fixing frame (1001) is a reverse U-shaped structure, the angle adjusting hole (1002) adopts a semicircular notch structure, and the fixing frame (1001) is rotationally adjusted around the heat dissipation seat (1) through the angle adjusting hole (1002).
3. The explosion-proof fixed light of claim 1, wherein: The heat dissipation seat (1) is a cylindrical structure with an open top, the storage battery (3) and the controller (4) are matched and embedded in the inner cavity of the heat dissipation seat (1), and the storage battery (3) and the controller (4) are fixedly connected with the heat dissipation seat (1) through screws, the controller (4) is electrically connected with the light emitting assembly (8) through wires, and the controller (4) is used for controlling the brightness and on-off of the light emitting assembly (8).
4. The explosion-proof fixed light of claim 1, wherein: The light emitting assembly (8) comprises a lamp holder (801), an LED substrate (802) and an LED lamp stem (803), the top of the lamp holder (801) is fixedly connected to the bottom of the heat dissipation seat (1), the bottom of the lamp holder (801) is fixedly connected with the LED substrate (802), and the bottom of the LED substrate (802) is fixedly connected with a plurality of LED lamp stems (803) at equal intervals.
5. The explosion-proof fixed light of claim 1, wherein: The limiting sealing assembly (7) comprises a compression nut (701), a gasket (702) and a wire passing plug (703), the compression nut (701) is matched and embedded at the opening at the top of the connecting cylinder (6), the gasket (702) is matched and embedded at the opening at the bottom of the connecting cylinder (6), and the wire passing plug (703) is arranged between the compression nut (701) and the gasket (702).
6. The explosion-proof fixed light of claim 1, wherein: The bottom of the connecting cylinder (6) penetrates the upper cover (2) and communicates with the bottom cavity thereof, and the connecting wire in the connecting cylinder (6) is limited and protected by the limiting sealing assembly (7) and connected with the wire terminal (5).