Vision-based turntable measuring equipment

Abstract

The utility model discloses a vision-based turntable measuring device, which comprises a detection device main body, a manipulator is arranged in the detection device main body, an indexing turntable is arranged in the detection device main body, and a plurality of positioning jigs are annularly distributed at the upper end of the indexing turntable. According to the utility model, the manipulator is arranged, the manipulator grabs the workpiece at the tail end of the guide rail and places the workpiece into the positioning jigs on the indexing turntable, and the positioning jigs fix the workpiece, so that the workpiece can be accurately positioned, and the detection efficiency is improved. The indexing turntable drives the positioning jig to rotate, when the positioning jig moves to one side of the mounting frame, the light source is turned on, the light source illuminates a workpiece on the positioning jig, the cameras detect the workpiece through the lens, the multiple cameras detect the workpiece at multiple angles, and the detection effect can be improved.

Description

Technical Field

[0001] This utility model relates to the field of turntable measuring equipment technology, specifically a vision-based turntable measuring equipment. Background Technology

[0002] A vision turntable measurement system is an automated system based on computer vision technology, primarily used for product inspection and quality control. It typically consists of a rotating turntable and a set of high-resolution cameras to capture and analyze images of the product. The main components include the main body, motion mechanism, and control unit. Connecting devices include a GOI (Go-In-the-Box) main control board, motor drive board, cameras, sensors, and an industrial computer. The working principle of the vision turntable measurement system is that the rotating turntable moves the product to the inspection station, where the high-resolution cameras photograph and inspect the product. The system usually includes a 3D camera on top and a conventional camera on the bottom, allowing for multi-angle inspection of the product. After inspection, qualified and unqualified products are separately picked up and diverted to different output channels.

[0003] When using existing devices, the precision small parts of medical devices need to be assembled into products. In order to meet the requirements of subsequent normal assembly, their dimensions need to be strictly controlled. The existing measurement methods are to perform spot checks by image measuring instruments or coordinate measuring machines, which are inefficient and cannot meet the needs of large-scale inspection. Therefore, we need to propose a vision-based rotary measuring device. Utility Model Content

[0004] The purpose of this invention is to provide a vision-based rotary table measurement device. A robotic arm picks up the workpiece at the end of the guide rail and places it into a positioning fixture on the indexing rotary table. The positioning fixture fixes the workpiece, and the indexing rotary table drives the positioning fixture to rotate. When the positioning fixture moves to one side of the mounting frame, the light source is turned on to illuminate the workpiece on the positioning fixture. A camera detects the workpiece through its lens. Multiple cameras can detect the workpiece from multiple angles, which can improve the detection effect and solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A vision-based rotary measuring device includes a main body for inspection, a robotic arm inside the main body, an indexing turntable inside the main body, a plurality of positioning fixtures arranged in a ring on the upper end of the indexing turntable, each of the positioning fixtures having its upper end in contact with a workpiece, a mounting frame inside the main body for inspection, a plurality of light sources arranged in a ring on the side wall of the mounting frame, a plurality of lenses arranged in a ring on the side wall of the mounting frame, and a camera attached to one end of each lens.

[0007] Preferably, the main body of the testing equipment is provided with a fixing frame inside, and the upper end of the fixing frame is provided with a plurality of mounting plates arranged in a ring.

[0008] Preferably, each of the mounting plates has an adjustment plate on its side wall.

[0009] Preferably, the upper end of the adjusting plate is threadedly connected to an air pipe interface, and the lower end of the adjusting plate is fixedly connected to an air outlet pipe.

[0010] Preferably, the main body of the detection device is internally fixedly connected with a plurality of support blocks arranged in a ring, and a collection box is slidably connected to the upper end of each of the plurality of support blocks.

[0011] Preferably, a vibratory feeder is provided on the side wall of the main body of the testing equipment, and a guide rail is fixedly connected to the side wall of the vibratory feeder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention features a robotic arm that picks up the workpiece from the end of the guide rail and places it into a positioning fixture on an indexing turntable. The positioning fixture fixes the workpiece in place. The indexing turntable rotates the positioning fixture. When the positioning fixture moves to one side of the mounting frame, a light source is turned on to illuminate the workpiece on the positioning fixture. A camera then inspects the workpiece through its lens. Multiple cameras can inspect the workpiece from multiple angles, improving the inspection effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is one of the internal structural diagrams of this utility model;

[0016] Figure 3 This is the second schematic diagram of the internal structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the component structure of this utility model.

[0018] In the diagram: 1. Main body of the testing equipment; 2. Vibratory feeder; 3. Guide rail; 4. Robot arm; 5. Workpiece; 6. Indexing turntable; 7. Positioning fixture; 8. Mounting frame; 9. Light source; 10. Lens; 11. Camera; 12. Fixture; 13. Mounting plate; 14. Adjustment plate; 15. Air pipe interface; 16. Air outlet pipe; 17. Support block; 18. Collection box. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution:

[0021] The vision-based rotary measuring device includes a main body 1, a robotic arm 4 inside the main body 1, an indexing turntable 6 inside the main body 1, a plurality of positioning fixtures 7 arranged in a ring on the upper end of the indexing turntable 6, the upper ends of the plurality of positioning fixtures 7 all contacting workpieces 5, a mounting frame 8 inside the main body 1, a plurality of light sources 9 arranged in a ring on the side wall of the mounting frame 8, a plurality of lenses 10 arranged in a ring on the side wall of the mounting frame 8, and a camera 11 at one end of each of the plurality of lenses 10.

[0022] For example, the robot arm 4 picks up the workpiece 5 at the end of the guide rail 3 and places the workpiece 5 into the positioning fixture 7 on the indexing turntable 6. The positioning fixture 7 fixes the workpiece 5. The indexing turntable 6 drives the positioning fixture 7 to rotate. When the positioning fixture 7 moves to one side of the mounting frame 8, the light source 9 is turned on. The light source 9 illuminates the workpiece 5 on the positioning fixture 7. The camera 11 detects the workpiece 5 through the lens 10. Multiple cameras 11 can detect the workpiece 5 from multiple angles, which can improve the detection effect. The camera 11 detection system can provide highly consistent and accurate measurement results. At the same time, the camera 11 detection system can quickly complete the detection task, significantly improving production efficiency.

[0023] The main body 1 of the testing equipment is equipped with a fixed frame 12, and multiple mounting plates 13 arranged in a ring are provided on the upper end of the fixed frame 12.

[0024] For example, the mounting bracket 12 mounts the mounting plate 13.

[0025] Adjustment plates 14 are provided on the side walls of multiple mounting plates 13.

[0026] For example, the interior of the regulating plate 14 is hollow to facilitate airflow.

[0027] The upper end of the adjusting plate 14 is threadedly connected to an air pipe interface 15, and the lower end of the adjusting plate 14 is fixedly connected to an air outlet pipe 16.

[0028] For example, the air pipe interface 15 is connected to an external air pipe, and the airflow passes through the inside of the regulating plate 14 and blows the workpiece 5 off through the air outlet pipe 16.

[0029] The main body 1 of the detection equipment is internally fixedly connected with a plurality of ring-shaped support blocks 17, and a collection box 18 is slidably connected to the upper end of each of the plurality of support blocks 17.

[0030] For example, the top of the support block 17 is set as a ramp so that the collection box 18 can be stably placed on the top of the support block 17.

[0031] The main body 1 of the testing equipment is equipped with a vibrating plate 2 on its side wall, and a guide rail 3 is fixedly connected to the side wall of the vibrating plate 2.

[0032] For example, the workpiece is placed inside the vibratory feeder 2 and the vibratory feeder 2 is turned on. The vibratory feeder 2 realizes the automatic conveying and sorting of the workpiece 5 through vibration. The workpiece 5 enters the guide rail 3 from inside the vibratory feeder 2. The guide rail 3 transports the sorted workpiece. The vibratory feeder 2 improves production efficiency and product quality through efficient conveying and sorting functions.

[0033] Working principle: When using this utility model, the workpiece is placed inside the vibratory feeder 2, and the vibratory feeder 2 is turned on. The vibratory feeder 2 realizes the automatic conveying and sorting of the workpiece 5 through vibration. The workpiece 5 enters the guide rail 3 from inside the vibratory feeder 2. The guide rail 3 transports the sorted workpieces. The robot arm 4 picks up the workpiece 5 at the end of the guide rail 3 and puts the workpiece 5 into the positioning fixture 7 on the indexing turntable 6. The positioning fixture 7 fixes the workpiece 5. The indexing turntable 6 drives the positioning fixture 7 to rotate. When the positioning fixture 7 moves to one side of the mounting frame 8, the light source 9 is turned on. The light source 9 illuminates the workpiece 5 on the positioning fixture 7. The camera 11 detects the workpiece 5 through the lens 10. Multiple cameras 11 detect the workpiece 5 from multiple angles, which can improve the detection effect.

[0034] After the camera 11 completes the inspection of the workpiece, the indexing turntable 6 drives the positioning fixture 7 to rotate. The indexing turntable 6 rotates at a fixed angle, so that the positioning fixture 7 rotates to the position of the evenly distributed mounting plates 13. The interior of the adjusting plate 14 is hollow to facilitate the flow of air. The air pipe interface 15 is connected to the external air pipe. The airflow passes through the interior of the adjusting plate 14 and blows the workpiece 5 off through the air outlet pipe 16. The top of the support block 17 is set as a slope so that the collection box 18 can be stably placed on the top of the support block 17. Multiple collection boxes 18 in different positions collect different workpieces. After the camera 11 completes the inspection, it transmits the data to the controller. The controller controls the air outlet pipe 16 in different positions to blow air out and blow different workpieces 5 into the interior of different collection boxes 18.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. Vision-based rotary table measuring device comprising a detection device body (1), characterized in that: The inside of the detection equipment body (1) is provided with a mechanical hand (4), the inside of the detection equipment body (1) is provided with a division turntable (6), the upper end of the division turntable (6) is provided with a plurality of positioning fixtures (7) distributed in a ring, the upper end of a plurality of the positioning fixtures (7) is contacted with a workpiece (5), the inside of the detection equipment body (1) is provided with a mounting frame (8), a plurality of light sources (9) are arranged on the side wall of the mounting frame (8) in a ring, a plurality of lenses (10) are arranged on the side wall of the mounting frame (8) in a ring, one end of a plurality of the lenses (10) is provided with a camera (11).

2. The vision-based turntable measurement apparatus of claim 1, wherein: The inside of the detection equipment body (1) is provided with a fixing frame (12), and the upper end of the fixing frame (12) is provided with a plurality of mounting plates (13) distributed in a ring.

3. The vision-based turntable measurement apparatus of claim 2, wherein: The side wall of a plurality of the mounting plates (13) is provided with an adjusting plate (14).

4. The vision-based turntable measurement apparatus of claim 3, wherein: The upper end of the adjusting plate (14) is threadedly connected with an air pipe interface (15), and the lower end of the adjusting plate (14) is fixedly connected with an air outlet pipe (16).

5. The vision-based turntable measurement apparatus of claim 2, wherein: The inside of the detection equipment body (1) is fixedly connected with a plurality of support blocks (17) distributed in a ring, and the upper end of a plurality of the support blocks (17) is slidably connected with a collection box (18).

6. The vision-based turntable measurement apparatus of claim 5, wherein: The side wall of the detection equipment body (1) is provided with a vibration disc (2), and the side wall of the vibration disc (2) is fixedly connected with a guide rail (3).

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