Louver blade forming equipment flaking uniformity real-time visual detection system

Abstract

The utility model discloses a real-time visual detection system for flaking uniformity of louvre blade forming equipment, and relates to the technical field of flaking of louvre blades. The real-time visual detection system for the flaking uniformity of the louver blade forming equipment comprises a hollow base, a sleeve is arranged at the top of the hollow base, an L-shaped hollow rod is arranged at the top of the sleeve, the bottom of the L-shaped hollow rod is slidably mounted on the inner side of the sleeve, a hollow plate is arranged on one side of the L-shaped hollow rod, and one side of the hollow plate is slidably mounted on the inner side of the L-shaped hollow rod. A visual sensor is fixedly installed on the outer wall of the bottom of the hollow plate. According to the real-time visual detection system for the flaking uniformity of the louver blade forming equipment, the use direction, the use height and the left-right position of the visual sensor can be changed through the steering assembly, the lifting assembly and the telescopic assembly, and the visual sensor can be accurately installed over a louver blade cover plate on a machining table of any size through matched use of a laser pen; and the detection precision of the visual sensor on the louver blade cover plate is improved.

Description

Technical Field

[0001] This utility model relates to the field of louver blade manufacturing technology, and in particular to a real-time visual inspection system for the uniformity of louver blade forming equipment. Background Technology

[0002] A louvered abrasive wheel is a tool used for various purposes such as polishing, grinding welds, removing paint and rust. It is commonly referred to as a flat abrasive wheel and is mainly used in light industry, wood products, furniture, hardware, automotive, textile, jewelry, machinery, shipbuilding, and aerospace industries. Louvered abrasive wheels can be used with electric or pneumatic angle grinders and are suitable for surface treatment of various materials.

[0003] In the remanufacturing process of louvered cover plates, a detection system is typically installed to monitor the uniformity of the louver blades in real time to ensure processing accuracy. However, existing detection systems cannot be precisely installed on the processing equipment according to its dimensions. Utility Model Content

[0004] The purpose of this invention is to provide a real-time visual inspection system for the uniformity of louver blade forming equipment, so as to solve the problems and defects mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a real-time visual inspection system for the uniformity of louver blade forming equipment, comprising a hollow base, a sleeve on the top of the hollow base, an L-shaped hollow rod on the top of the sleeve, the bottom of the L-shaped hollow rod being slidably mounted on the inner side of the sleeve, a hollow plate on one side of the L-shaped hollow rod, one side of the hollow plate being slidably mounted on the inner side of the L-shaped hollow rod, and a visual sensor fixedly mounted on the bottom outer wall of the hollow plate. The system also includes a steering assembly mounted on the hollow base and the sleeve, which is used to change the position of the sleeve. The sleeve, L-shaped hollow rod, hollow plate, and vision sensor are used in different directions. The lifting assembly installed on the sleeve and L-shaped hollow rod changes the height of the L-shaped hollow rod, hollow plate, and vision sensor. The telescopic assembly installed on the L-shaped hollow rod and hollow plate changes the left and right positions of the hollow plate and vision sensor. The laser pointer is fixedly installed on the outer wall of the other side of the hollow plate. Through the coordinated use of the laser pointer, steering assembly, lifting assembly, and telescopic assembly, the vision sensor can be accurately installed above the louver cover.

[0006] Preferably, the steering assembly includes a worm, a first crank handle, a first rotating shaft, and a worm wheel. The worm is rotatably mounted on both sides of the hollow base, the first crank handle is fixedly mounted on one end of the worm, the first rotating shaft is rotatably mounted on the top and bottom of the hollow base, the worm wheel is fixedly mounted on the outer wall of the first rotating shaft, and the worm wheel meshes with the worm. The top end of the first rotating shaft is fixedly mounted on the bottom of the sleeve, which can drive the sleeve to rotate.

[0007] Preferably, the lifting assembly includes a second rotating shaft, a second crank handle, a first bevel gear, a first threaded rod, and a second bevel gear. The second rotating shaft is rotatably mounted on one side of the sleeve, the second crank handle is fixedly mounted on one end of the second rotating shaft, the first bevel gear is fixedly mounted on the other end of the second rotating shaft, the first threaded rod is rotatably mounted on the inner bottom of the sleeve, the second bevel gear is fixedly mounted on the outer wall of the first threaded rod, and the second bevel gear meshes with the first bevel gear. The bottom thread of the L-shaped hollow rod is threaded onto the first threaded rod, which can drive the L-shaped hollow rod to lift and lower.

[0008] Preferably, the telescopic assembly includes a second threaded rod and a third crank. The second threaded rod is rotatably mounted on one side of the L-shaped hollow rod, and the third crank is fixedly mounted on one end of the second threaded rod. One side of the hollow plate is threaded onto the second threaded rod, which can drive the hollow plate to move left and right.

[0009] Preferably, a processing table is provided on one side of the hollow base, and a louvered cover plate is placed on the processing table, with the louvered cover plate located directly below the vision sensor.

[0010] Preferably, a controller is fixedly installed on the top outer wall of the hollow slab, and an alarm is installed on the top of the controller.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This real-time visual inspection system for the uniformity of louver forming equipment uses a steering component to drive the sleeve to rotate, changing the orientation of the sleeve, L-shaped hollow rod, hollow plate, and vision sensor. A lifting component allows the L-shaped hollow rod to be raised or lowered, changing the height of the L-shaped hollow rod, hollow plate, and vision sensor. A telescopic component allows the hollow plate to move left and right, changing the left and right positions of the hollow plate and vision sensor. Furthermore, with the assistance of a laser pointer, the vision sensor can be precisely installed above the louver cover plate on any size processing table, improving the detection accuracy of the louver cover plate by the vision sensor. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the sleeve and L-shaped hollow rod of this utility model;

[0016] Figure 3 This is a cross-sectional view of the hollow base of this utility model.

[0017] Reference numerals: 1. Hollow base; 2. Sleeve; 3. L-shaped hollow rod; 4. Hollow plate; 5. Vision sensor; 6. Laser pointer; 7. Controller; 8. Alarm; 9. Worm gear; 10. First crank handle; 11. First rotating shaft; 12. Worm gear; 13. Second rotating shaft; 14. Second crank handle; 15. First bevel gear; 16. First threaded rod; 17. Second bevel gear; 18. Second threaded rod; 19. Third crank handle; 20. Processing table; 21. Louvered cover plate. Detailed Implementation

[0018] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a real-time visual inspection system for the uniformity of louver forming equipment, including a hollow base 1, a sleeve 2 on the top of the hollow base 1, an L-shaped hollow rod 3 on the top of the sleeve 2, the bottom of the L-shaped hollow rod 3 being slidably mounted on the inner side of the sleeve 2, a hollow plate 4 on one side of the L-shaped hollow rod 3, and a visual sensor 5 fixedly mounted on the bottom outer wall of the hollow plate 4. It also includes a steering assembly mounted on the hollow base 1 and the sleeve 2, which is used to change the position of the sleeve 2 and the L-shaped hollow rod 3. The orientation of the core rod 3, hollow plate 4, and vision sensor 5; the lifting assembly installed on the sleeve 2 and L-shaped hollow rod 3; the lifting assembly used to change the usage height of the L-shaped hollow rod 3, hollow plate 4, and vision sensor 5; the telescopic assembly installed on the L-shaped hollow rod 3 and hollow plate 4; the telescopic assembly used to change the left and right positions of the hollow plate 4 and vision sensor 5; the laser pointer 6 fixedly installed on the outer wall of the other side of the hollow plate 4; through the coordinated use of the laser pointer 6, the steering assembly, the lifting assembly, and the telescopic assembly, the vision sensor 5 can be accurately installed above the louver cover plate 21.

[0020] Furthermore, the steering assembly includes a worm gear 9, a first crank handle 10, a first rotating shaft 11, and a worm wheel 12. The worm gear 9 is rotatably mounted on both sides of the hollow base 1. The first crank handle 10 is fixedly mounted on one end of the worm gear 9. The first rotating shaft 11 is rotatably mounted on the top and bottom of the hollow base 1. The worm wheel 12 is fixedly mounted on the outer wall of the first rotating shaft 11 and meshes with the worm gear 9. The top end of the first rotating shaft 11 is fixedly mounted on the bottom of the sleeve 2. When the first crank handle 10 is manually turned, the first crank handle 10 drives the worm gear 9 to rotate. The rotation of the worm gear 9 drives the worm wheel 12, the first rotating shaft 11, the sleeve 2, the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5 to rotate, changing the usage direction of the sleeve 2, the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5.

[0021] Furthermore, the lifting assembly includes a second rotating shaft 13, a second crank 14, a first bevel gear 15, a first threaded rod 16, and a second bevel gear 17. The second rotating shaft 13 is rotatably mounted on one side of the sleeve 2, the second crank 14 is fixedly mounted on one end of the second rotating shaft 13, the first bevel gear 15 is fixedly mounted on the other end of the second rotating shaft 13, the first threaded rod 16 is rotatably mounted on the inner bottom of the sleeve 2, and the second bevel gear 17 is fixedly mounted on the outer wall of the first threaded rod 16. The second bevel gear 17 and the first bevel gear 16 are connected. Gear 15 meshes with each other, and the bottom thread of the L-shaped hollow rod 3 is installed on the first threaded rod 16. The second crank 14 is manually turned, which drives the second rotating shaft 13 and the first bevel gear 15 to rotate. The rotation of the first bevel gear 15 drives the second bevel gear 17 and the first threaded rod 16 to rotate. The rotation of the first threaded rod 16 drives the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5 to rise or fall, changing the operating height of the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5.

[0022] Furthermore, the telescopic assembly includes a second threaded rod 18 and a third crank 19. The second threaded rod 18 is rotatably mounted on one side of the L-shaped hollow rod 3, and the third crank 19 is fixedly mounted on one end of the second threaded rod 18. One side of the hollow plate 4 is threaded onto the second threaded rod 18. The third crank 19 is manually turned, which drives the second threaded rod 18 to rotate. The rotation of the second threaded rod 18 drives the hollow plate 4 and the vision sensor 5 to move to the left or right, changing the left and right positions of the hollow plate 4 and the vision sensor 5.

[0023] Furthermore, a processing table 20 is provided on one side of the hollow base 1, and a louvered cover plate 21 is placed on the processing table 20. The louvered cover plate 21 is located directly below the vision sensor 5.

[0024] Furthermore, a controller 7 is fixedly installed on the top outer wall of the hollow slab 4, and an alarm 8 is installed on the top of the controller 7.

[0025] Working principle: By manually turning the first crank handle 10, the first crank handle 10 drives the worm gear 9 to rotate. The rotation of the worm gear 9 drives the worm wheel 12, the first rotating shaft 11, the sleeve 2, the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5 to rotate, changing the usage direction of the sleeve 2, the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5. By manually turning the second crank handle 14, the second crank handle 14 drives the second rotating shaft 13 and the first bevel gear 15 to rotate. The rotation of the first bevel gear 15 drives the second bevel gear 17 and the first threaded rod 16 to rotate. The rotation of the first threaded rod 16 drives the L-shaped hollow rod 3, the hollow plate 4, and the vision sensor 5 to rise or fall, changing the usage direction of these components. The operating height of the L-shaped hollow rod 3, hollow plate 4, and vision sensor 5 is determined by manually turning the third crank 19. The third crank 19 drives the second threaded rod 18 to rotate, which in turn moves the hollow plate 4 and vision sensor 5 to the left or right, changing their left and right positions. A laser pointer 6 can then be used to position the vision sensor 5 directly above the louver cover plate 21, improving the detection accuracy of the vision sensor 5 on the louver cover plate 21. Real-time visual inspection is performed on the forming equipment. If a detection fails, a second application of adhesive is immediately performed. If the second application fails the inspection, an alarm and pause procedure are activated, prompting industrial personnel to perform maintenance.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A louver forming equipment tabletting uniformity real-time visual detection system, comprising a hollow base (1), the top of the hollow base (1) is provided with a sleeve (2), the top of the sleeve (2) is provided with an L-shaped hollow rod (3), the bottom of the L-shaped hollow rod (3) is slidingly installed on the inner side of the sleeve (2), one side of the L-shaped hollow rod (3) is provided with a hollow plate (4), one side of the hollow plate (4) is slidingly installed on the inner side of the L-shaped hollow rod (3), and the bottom outer wall of the hollow plate (4) is fixedly installed with a visual sensor (5), characterized in that, Also include: The turning assembly installed on the hollow base (1) and the sleeve (2), through the turning assembly, the use direction of the sleeve (2), the L-shaped hollow rod (3), the hollow plate (4), the visual sensor (5) is changed; The lifting assembly installed on the sleeve (2) and the L-shaped hollow rod (3), through the lifting assembly, the use height of the L-shaped hollow rod (3), the hollow plate (4), the visual sensor (5) is changed; The telescopic assembly installed on the L-shaped hollow rod (3) and the hollow plate (4), through the telescopic assembly, the left and right position of the hollow plate (4) and the visual sensor (5) is changed; The laser pen (6) fixedly installed on the other side of the outer wall of the hollow plate (4), through the cooperation of the laser pen (6), the turning assembly, the lifting assembly and the telescopic assembly, the visual sensor (5) can be accurately installed above the louver cover plate (21).

2. The system according to claim 1, wherein the system is characterized by: The turning assembly includes a worm (9), a first crank (10), a first rotating shaft (11) and a worm wheel (12), the worm (9) is rotatably installed on both sides of the hollow base (1), the first crank (10) is fixedly installed on one end of the worm (9), the first rotating shaft (11) is rotatably installed on the top and bottom of the hollow base (1), the worm wheel (12) is fixedly installed on the outer wall of the first rotating shaft (11), the worm wheel (12) is engaged with the worm (9), and the top end of the first rotating shaft (11) is fixedly installed on the bottom of the sleeve (2).

3. The system according to claim 2, wherein the system is characterized by: The lifting assembly includes a second rotating shaft (13), a second crank (14), a first bevel gear (15), a first threaded rod (16) and a second bevel gear (17), the second rotating shaft (13) is rotatably installed on one side of the sleeve (2), the second crank (14) is fixedly installed on one end of the second rotating shaft (13), the first bevel gear (15) is fixedly installed on the other end of the second rotating shaft (13), the first threaded rod (16) is rotatably installed on the inner bottom of the sleeve (2), the second bevel gear (17) is fixedly installed on the outer wall of the first threaded rod (16), the second bevel gear (17) is engaged with the first bevel gear (15), and the bottom of the L-shaped hollow rod (3) is threadedly installed on the first threaded rod (16).

4. The system according to claim 3, wherein the system is characterized by: The telescopic assembly includes a second threaded rod (18) and a third crank (19), the second threaded rod (18) is rotatably installed on one side of the L-shaped hollow rod (3), and the third crank (19) is fixedly installed on one end of the second threaded rod (18). One side of the hollow plate (4) is threadedly installed on the second threaded rod (18).

5. The system according to claim 4, wherein: One side of the hollow base (1) is provided with a machining table (20), the machining table (20) is placed with a louver cover plate (21), and the louver cover plate (21) is located directly below the visual sensor (5).

6. The system according to claim 5, wherein: The top outer wall of the hollow plate (4) is fixedly installed with a controller (7), and the top of the controller (7) is provided with an alarm (8).

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