Wire passing device of cabling machine
By installing a wire-passing device consisting of a fixing ring, support base, limit plate, and transverse roller on the cable forming machine, the problem of production stoppage caused by mismatch in the number of wire cores when changing the splitter reel is solved. This enables flexible adjustment of the number of wire cores, reduces equipment storage and replacement costs, and improves production efficiency.
Patent Information
- Application Number
- CN202423065192.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-12
AI Technical Summary
When the number of cable cores needs to be changed during the production process, the existing cable forming machine needs to frequently replace the splitter reel, which increases the equipment's storage costs. Furthermore, if the structure of the splitter reel is not compatible, it can cause production to stop. This increases the equipment's storage costs and the allocation of splitter reels is not flexible enough, affecting production efficiency.
A cable-passing device for a cable-forming machine includes a fixing ring, a support base, first and second limiting plates, a second limiting plate, and a transverse roller. The support base, first and second limiting plates, and transverse roller are vertically arranged at both ends of the support base and symmetrical to each other, and the transverse roller is vertically arranged between the first and second limiting plates.
It enables flexible adjustment of the number of wire cores without increasing the reserve of wire dividers, improves the flexibility of production rhythm, reduces equipment storage and replacement costs, and avoids production stoppages caused by wire divider mismatch.
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Figure CN223770871U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cable-laying machine wire passing device and belongs to the cable technical field. BACKGROUND
[0002] The cable-laying machine is mainly used for the cable laying of power cable, control cable, signal cable, plastic force cable, rubber sheath cable and the like, and in the cable laying process, the core needs to be passed through the branch disc and then put into the stranding cage for forming operation. In the production line design process, the equipment needs to be designed as a complete set, and the branch disc structure of the cable-laying machine is generally limited in the design at the beginning, which leads to the replacement of the branch disc when the number of cores needs to be changed in the production process. In order to meet this requirement, generally, multiple branch discs need to be configured, which leads to the increase of the cost of equipment and storage of the cable enterprise, and when the number of branch discs does not match the number of cores, it may lead to the problem of production stoppage. SUMMARY
[0003] The utility model aims at providing a cable-laying machine wire passing device to solve the above technical problems.
[0004] The technical scheme for realizing the utility model is as follows: a cable-laying machine wire passing device, characterized by comprising a fixing ring, a supporting seat, a first limiting plate, a second limiting plate and a transverse roller, wherein the supporting seat is arranged on one side of the fixing ring, the first limiting plate and the second limiting plate are arranged vertically on both ends of the supporting seat and are symmetrical to each other, and the transverse roller is arranged vertically between the first limiting plate and the second limiting plate.
[0005] With the above structure, the branch disc can be fixedly installed on the main shaft of the cable-laying machine, so that the newly added core passes through the center of the main shaft and then enters the stranding device through the wire device, thereby realizing the purpose of increasing the core in the case of replacing the branch disc.
[0006] The scheme can realize the flexible adjustment of the number of cores without increasing the reserve scheme of the branch disc, and improve the flexibility of the production rhythm in a low-cost manner.
[0007] Further or optionally, when two or more cores need to be added, a partition column is further arranged, the partition column is arranged in parallel with the first limiting plate and the second limiting plate and projects along the direction of the transverse roller to divide the transverse roller into at least two areas.
[0008] Further or optionally, in order not to damage the structure of the main shaft in the installation process, the fixing ring comprises a first half ring and a second half ring, which are symmetrically closed into a circular ring between the two, the first half ring and the second half ring have a first connecting portion and a second connecting portion at both ends, one of the first connecting portion and the second connecting portion is connected movably, and the other is detachably fixed.
[0009] Further or alternatively, in order to realize quick disassembly, the first connection is hinged, and the second connection is buckled or bolted.
[0010] Further or alternatively, in order to adjust the included angle between the new wire core and the stranded wire structure and avoid stress imbalance between different wire cores, the support seat has a bottom plate, a first fixed column, a second fixed column and a height adjusting screw, one end of the first fixed column and the second fixed column is fixedly connected between the fixed ring, the other end penetrates through the bottom plate and is slidably connected with the bottom plate, and the height adjusting screw is arranged between the first fixed column and the second fixed column.
[0011] Further or alternatively, in order to effectively limit the wire core, the transverse roller includes at least two hollow rollers, which are arranged in parallel between the adjacent two transverse rollers and are rotatably connected between the first limiting plate and the second limiting plate.
[0012] Further or alternatively, in order to prevent corrosion of the wire passing device during work, the whole is made of stainless steel material.
[0013] Further or alternatively, in order to prevent the wire core from being scratched or contaminated, the surface of the transverse roller is coated with a rubber buffer layer.
[0014] In order to further prevent the wire core from being scratched, the partition column is circular in cross section.
[0015] Further or alternatively, in order to make the wire core more balanced when passing through the wire passing device, the partition column is at least two, and the adjacent two partition columns are respectively arranged on both sides of the transverse roller.
[0016] The above technical scheme has the following beneficial effects:
[0017] (1) The cable laying machine wire passing device structure of the present application can be fixedly installed on the center shaft of the cable laying machine, so that the newly added wire core passes through the main shaft center and then enters the stranded wire device through the wire device, thereby realizing the purpose of increasing the wire core in the case of replacing the distribution disc; this scheme can realize flexible adjustment of the number of wire cores without increasing the distribution disc storage scheme, thereby improving the flexibility of production rhythm in a low-cost manner.
[0018] (2) The cable laying machine wire passing device of the present application is provided with a partition column which can divide the wire passing area into at least two areas, so that the newly added wire cores can be placed without interference.
[0019] (3) The fixed ring of the cable laying machine wire passing device of the present application adopts a split design, which does not need to damage the center shaft structure during disassembly and does not affect the production rhythm.
[0020] (4) The fixing ring of the cable-laying machine wire passing device is fixed by hinges and buckles or hinges and latches in combination, so that quick disassembly and assembly can be realized.
[0021] (5) The support seat can realize height adjustment, so that the included angle between the new wire core and the stranding mechanism can be effectively adjusted, and stress imbalance between different wire cores can be prevented.
[0022] (6) The hollow rollers are used to effectively position the new wire core.
[0023] (7) The whole is made of stainless steel material, which can prevent corrosion during use.
[0024] (8) The surface of the transverse roller is coated with a rubber buffer layer to prevent the wire core from being scratched or contaminated.
[0025] (9) The cross section of the partition column is circular, which can prevent the wire core from being scratched.
[0026] (10) The adjacent two partition columns are arranged on the two sides of the transverse roller in a staggered manner, and the stress is more balanced during the distribution of the wire core. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to make the content of the utility model more easily and clearly understood, the utility model will be further described in detail below according to specific embodiments and in combination with the drawings, in which
[0028] Figure 1 is a structural schematic view of the utility model.
[0029] Figure 2 is an assembly diagram of the utility model in use.
[0030] The reference numerals in the drawings are:
[0031] Fixing ring 1, first half ring 11, second half ring 12, first connection 13, second connection 14, support seat 2, bottom plate 21, first fixed column 22, second fixed column 23, height adjustment screw 24, first limiting plate 3, second limiting plate 4, roller 5, partition column 6. DETAILED DESCRIPTION
[0032] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings of the specification and specific embodiments.
[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.
[0035] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0036] In the description of the embodiments of the present application, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0037] In the description of the embodiments of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The present application will be further described below in conjunction with the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present application, and cannot limit the protection scope of the present application.
[0038] (Embodiment 1)
[0039] See Figure 1The cable-laying machine wire passing device of the embodiment comprises a fixing ring 1, a support seat 2, a first limiting plate 3, a second limiting plate 4, and a transverse roller 5, wherein the support seat 2 is arranged on one side of the fixing ring 1, the first limiting plate 3 and the second limiting plate 4 are vertically arranged on both ends of the support seat 2 and symmetric to each other, and the transverse roller 5 is vertically arranged between the first limiting plate 3 and the second limiting plate 4.
[0040] Figure 2 The structure diagram of the cable-laying machine wire passing device of the present application, wherein C is the cable-laying machine wire passing device in the present application.
[0041] In the original wire passing device, the wire distribution disc D and the stranding disc E are fixed on the central shaft F, in order to reduce the dead weight, the F generally adopts a hollow structure, and the position connected with the wire distribution disc D has an opening.
[0042] In the stranding process, the wire core passes through the wire distribution disc D from the A end, and then passes through the wire passing hole on the stranding disc D, and the corresponding wire end B is connected into the stranding cage (A1 corresponds to B1, A1, A2, and A3 represent three wire cores).
[0043] In the original wire design process, in order to reduce the dead weight, the stranding disc D generally has an opening G in the middle of the wire passing hole.
[0044] The newly added cable-laying machine wire passing device C is buckled on the central shaft F.
[0045] When the wire core needs to be added, the newly added wire core A4 is passed through the central shaft F, and then is stretched out from the connection between the central shaft F and the wire distribution disc D, and then is passed through between the first limiting plate 3 and the second limiting plate 4, is transferred by the transverse roller 5, and then is passed through the opening G, so that the original stranding cage is increased with a wire connection inlet, or the stranding cage mechanism is replaced, so that the original 3-wire core stranding cage is changed into a 4-wire core stranding cage, the newly added wire core A4 is connected into the newly added stranding cage wire connection port, the wire connection matching work is completed, and the stranding operation can be performed.
[0046] It should be noted that since the newly added wire core is stretched out from the center of the central shaft F, in order to avoid the problem that the included angle between the newly added wire core and the stranding disc E is too large, the height difference between the cable-laying machine wire passing device C and the central shaft F is generally recommended to be lower than the height difference between the wire outlet of the wire distribution disc D and the central shaft F; a new gasket is added at the opening G position of the stranding disc E to prevent wear between the newly added wire core and the opening G of the stranding disc E.
[0047] In the process of use, the situation of adding new multiple core wires may occur, in order to avoid the interference between the newly added core wires, it is necessary to separate them for processing, in order to achieve this goal, a separation column 6 is also provided, which is arranged in parallel with the first limiting plate 3 and the second limiting plate 4 and projects in the direction of the transverse roller 5 to divide the transverse roller 5 into at least two areas, and the transverse roller 5 and the separation column 6 can be welded, or two groups of columnar bodies can be used for lapping.
[0048] Considering that only temporary increase of core wires may be needed in actual production process, in order to prevent the newly added cable forming machine wire passing device C from interfering with the production process after completing small batch production, it is necessary to make it easy to disassemble, in order to achieve this effect, the fixing ring 1 is divided into a first half ring 11 and a second half ring 12, which are symmetrically closed as a circular ring, the first half ring 11 and the second half ring 12 have a first connecting part 13 and a second connecting part 14 at both ends, one of the first connecting part 13 and the second connecting part 14 adopts movable connection, and the other adopts detachable fixing, further, in order to quickly disassemble, the first connecting part 13 is hinged, and the second connecting part 14 is buckled or bolted.
[0049] Considering that the newly added core wires may rub against the openings G of the stranding reel D in the actual production process, and the openings G generally have multiple ones in the actual design process, and the diameters of the stranding cages of cables with different diameters also differ, therefore, the height of the cable forming machine wire passing device C needs to be adjusted in the actual production process to adapt to the actual position of the opening G.
[0050] In order to realize height adjustment, the support base 2 is further refined, specifically, the support base 2 has a bottom plate 21, a first fixed column 22, a second fixed column 23 and a height adjustment screw 24, one end of the first fixed column 22 and the second fixed column 23 is fixedly connected between the fixing ring 1, the other end passes through the bottom plate 21 and is slidingly connected with the bottom plate 21, and the height adjustment screw 24 is arranged between the first fixed column 22 and the second fixed column 23.
[0051] In the process of lapping the newly added core wires on the cable forming machine wire passing device C, friction may occur, which may cause damage to the core wires, in order to reduce the friction resistance between them, it is necessary to design a small resistance scheme for the transverse roller, specifically, the transverse roller 5 includes at least two hollow rollers, and adjacent two transverse rollers 5 are arranged in parallel, and the transverse roller 5 is rotatably connected between the first limiting plate 3 and the second limiting plate 4.
[0052] In order to prolong the service life of the cable forming machine wire passing device C and prevent corrosion from causing structural damage, the whole is made of stainless steel material.
[0053] In order to further reduce the core friction damage, the surface of the transverse roller 5 is coated with a rubber buffer layer.
[0054] In order to further reduce the friction between the partition column 6 and the new core, the cross section of the partition column 6 is circular.
[0055] When the new core is three or more, the partition column 6 is at least two, and the adjacent two partition columns 6 are respectively arranged on both sides of the transverse roller 5.
[0056] The above specific embodiments further illustrate the purpose, technical scheme and beneficial effects of the utility model, and it should be understood that the above is only a specific embodiment of the utility model and is not used to limit the utility model. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A cabling machine wire passing device characterized by: The utility model provides a kind of fixed ring (1), support seat (2), first limiting plate (3), second limiting plate (4) and transverse roller (5) including, wherein the support seat (2) is arranged in fixed ring (1) one side, first limiting plate (3) and second limiting plate (4) are vertically arranged in support seat (2) both ends and mutually symmetrical, and the transverse roller (5) is vertically arranged between first limiting plate (3) and second limiting plate (4).
2. A cable-laying device according to claim 1, characterised in that: It is also provided with a partition column (6), which is arranged parallel to the first limiting plate (3) and the second limiting plate (4) and projects in the direction of the transverse roller (5) to divide the transverse roller (5) into at least two areas.
3. A cable-laying device according to claim 1, wherein: The fixed ring (1) includes a first half ring (11) and a second half ring (12), which are symmetrically closed into a circular ring between them, and the first half ring (11) and the second half ring (12) have a first connecting part (13) and a second connecting part (14) at both ends, one of which is connected movably, and the other is detachably fixed.
4. A cable-laying device according to claim 3, wherein: The first connecting part (13) is hinged, and the second connecting part (14) is buckled or bolted.
5. A cable-laying device according to claim 1, wherein: The support seat (2) has a bottom plate (21), a first fixed column (22), a second fixed column (23) and a height adjusting screw (24), one end of the first fixed column (22) and the second fixed column (23) is fixedly connected with the fixed ring (1), the other end passes through the bottom plate (21) and is slidably connected with the bottom plate (21), and the height adjusting screw (24) is arranged between the first fixed column (22) and the second fixed column (23).
6. A cable-laying device according to claim 1, wherein: The transverse roller (5) includes at least two hollow rollers, and two adjacent transverse rollers (5) are arranged in parallel, and the transverse roller (5) is rotatably connected with the first limiting plate (3) and the second limiting plate (4).
7. A cable-laying device according to claim 1, wherein: The whole is made of stainless steel.
8. A cable-laying device according to claim 1, wherein: The surface of the transverse roller (5) is coated with a rubber buffer layer.
9. A cable-laying device according to claim 1, wherein: The cross section of the partition column (6) is circular.
10. A cable-laying device according to claim 1, wherein: There are at least two partition columns (6), and two adjacent partition columns (6) are arranged on both sides of the transverse roller (5) in staggered manner.