Detachable dustproof cover structure

By incorporating a guiding and locking mechanism within the plug-in hole of the charging gun or charging socket, the problems of the dust cover being unable to be removed and not being securely locked are solved, enabling rapid installation and stable connection of the dust cover and improving the protection capability of the charging device.

CN223771496UActive Publication Date: 2026-01-06JILIN ZHONG YING HIGH TECH CO LTD
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Patent Information

Application Number
CN202520288619.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-06
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

The dust covers on existing charging guns and charging docks cannot be removed or replaced when damaged, and the traditional detachable connection method is difficult to operate, resulting in an unstable lock that is easy to fall off, and thus cannot effectively protect the charging port.

Method used

A detachable dust cover structure was designed. By setting a guide mechanism and a locking mechanism in the locking head of the pull rope and the insertion hole of the charging gun or charging socket, the detachable connection and locking engagement of the locking head can be achieved, ensuring the quick installation and secure locking of the dust cover.

Benefits of technology

It enables quick disassembly and replacement of the dust cover, ensures a secure connection between the locking head and the housing, improves assembly efficiency and protective effect, and prevents the dust cover from falling off unexpectedly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detachable dust cover structure, which comprises a dust cover body and a pull rope connected with the dust cover body, the pull rope is provided with a locking part, a shell of a charging gun or a charging seat is provided with an insertion hole for the locking part to penetrate through and enter the inner side of the insertion hole, the locking part comprises a base body and a locking head, the base body and the pull rope are integrally arranged, and the locking head is arranged at the free end of the base body. A guiding mechanism used for guiding the locking head to enter the inner side of the charging gun or the charging base and a locking mechanism located on the rotating path of the locking head and used for locking the locking head are arranged on the inner side of the inserting hole, and after the locking head enters the inner side of the charging gun or the charging base through the inserting hole, the locking head and the locking mechanism can be matched in a locking mode by rotating the locking part. After the dustproof cover body is installed, the dustproof cover body can be detached from the shell of the charging gun or the charging base by rotating the locking head, reinstalled or replaced with a new dustproof cover body, and the dustproof cover body is locked firmly after being installed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to charging device technical field more particularly, relate to a detachable dustproof cover structure. BACKGROUND

[0002] In the field of new energy vehicles, the connection port of the charging gun and the charging seat usually needs dustproof protection, that is, a dustproof cover that can be opened and closed needs to be provided. The existing dustproof cover is fixedly connected or detachably connected with the charging gun or the charging seat shell through a pull rope. However, the dustproof cover in the fixed connection mode cannot be detached and replaced when it is damaged or destroyed. The dustproof cover in the traditional detachable connection mode is difficult to detach because it is connected with the shell through the interference fit or clamping connection of the locking head at the other end of the pull rope. As a result, the dustproof cover is not easy to detach and replace, and the locking is not firm, which can easily cause the unexpected separation of the locking head and the shell, resulting in the falling of the dustproof cover and the failure to protect the connection port of the charging gun and the charging seat. SUMMARY

[0003] An object of the utility model is to provide a new technical solution of a detachable dustproof cover structure to solve the problems of the dustproof cover in the fixed connection mode that cannot be detached and replaced and the dustproof cover in the traditional detachable connection mode that is difficult to detach and the locking head at the end of the pull rope that is not firm.

[0004] According to the first aspect of the utility model, a detachable dustproof cover structure is provided, which comprises a dustproof cover body and a pull rope fixedly connected at one end of the dustproof cover body. The other end of the pull rope is provided with a locking part that is detachably connected with the charging gun or the charging seat. The dustproof cover body is used to cover the charging gun head of the charging gun or the charging interface of the charging seat. A plug-in hole is formed in the shell of the charging gun or the charging seat for the locking part to pass through and enter the inside of the shell. The locking part comprises a base body integrally provided with the pull rope and a locking head provided at the free end of the base body. A guide mechanism is arranged on the inside of the plug-in hole for guiding the locking head to enter the inside of the charging gun or the charging seat. A locking mechanism is arranged on the rotating path of the locking head for locking the locking head. After the locking head enters the inside of the charging gun or the charging seat through the plug-in hole, rotating the locking part can make the locking head and the locking mechanism lock together to prevent the locking part from falling off from the inside of the charging gun or the charging seat.

[0005] Optionally, the locking head is in a long strip structure, a clamping groove is formed in one end of the long strip structure, and the locking mechanism comprises a first locking mechanism that is clamped with the clamping groove. Rotating the locking part can make the first locking mechanism embedded in the clamping groove to prevent the locking part from falling off from the inside of the charging gun or the charging seat.

[0006] Optionally, the guiding mechanism includes an arc-shaped portion arranged along the direction of the insertion hole and a guiding portion located inside the arc-shaped portion. The other end of the elongated structure is formed with a snap-fit ​​portion that slides and engages with the guiding portion. After the locking head is inserted into the charging gun or charging base, the snap-fit ​​portion separates from the guiding portion.

[0007] Optionally, the first locking mechanism includes a transition portion integrally formed with the arc-shaped portion, and a limiting portion extending from one end of the transition portion facing the locking head. Rotating the locking portion allows the limiting portion to be embedded in the slot.

[0008] Optionally, the guide portion is a protruding rib protruding from the inner wall of the arc-shaped portion, and the snap-fit ​​portion is a spring claw formed on the other end of the elongated structure and disposed opposite to it.

[0009] Optionally, the locking mechanism further includes a second locking mechanism that engages with the other end of the elongated structure to stop it. When the first locking mechanism is embedded in the slot, the second locking mechanism engages with the other end of the elongated structure to stop it.

[0010] Optionally, the second locking mechanism includes a first stop and a second stop disposed on the inner edge of the insertion hole, the first stop and the second stop being vertically disposed between each other, and the first stop, the second stop and the guide mechanism together limit the insertion of the locking head.

[0011] Optionally, the first barrier wall and the guide mechanism are arranged opposite to each other, and the second barrier wall and the guide mechanism form a receiving area for receiving the rotated locking head; after the rotated locking head separates from the guide mechanism, it falls into the receiving area to prevent the locking head from rotating unexpectedly.

[0012] Optionally, the rotation angle of the locking part is 90°.

[0013] Optionally, the base includes a first base that matches the shape of the plug hole and a second base located between the first base and the pull cord, the second base having a support surface that matches the housing shape of the charging gun or charging base.

[0014] The dust cover of this invention has a locking head on its pull rope fixedly connected to the charging gun or charging base housing. The locking head enters the charging gun or charging base housing under the guidance of the guide structure inside the charging gun or charging base housing. Rotating the locking part can lock the locking head into the locking mechanism inside the charging gun or charging base housing, preventing the locking part from falling off the inside of the charging gun or charging base housing. Reverse rotation of the locking head can also disengage the locking head from the charging gun or charging base housing housing, allowing the dust cover to be removed from the housing housing. The dust cover structure designed in this invention is installed into the charging gun or charging base housing under the guidance of the guide structure, and then the locking head is rotated to lock it onto the housing housing housing by the locking structure. This design not only enables the dust cover to be quickly installed, replaced and repaired, but also ensures that the dust cover is securely locked.

[0015] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0017] Figure 1 This is an exploded view of the locking head and the insertion hole of this utility model;

[0018] Figure 2 This is a structural diagram of a detachable dust cover structure according to the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the dust cover of this utility model;

[0020] Figure 4 This is a schematic diagram of the guide structure, locking structure, and insertion hole of a detachable dust cover structure according to this utility model.

[0021] Figure 5 This is a schematic diagram of the locking head, the first base, and the second base of a detachable dust cover structure according to this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the locking head of the detachable dust cover of this utility model, which enters the insertion hole in a non-rotated state after being guided by the guide structure.

[0023] Figure 7 This is a schematic diagram of the locking head and locking mechanism of a detachable dust cover structure according to this utility model.

[0024] The diagram is marked as follows:

[0025] 10. Dust cover; 101. Dust cover body; 102. Pull cord; 103. Locking head; 1031. Slot; 1032. Spring claw; 104. First base; 105. Second base; 1051. Support surface; 20. Housing; 201. Insertion hole; 202. Second locking mechanism; 2021. First retaining wall; 2022. Second retaining wall; 203. Arc-shaped part; 204. Guide part / protruding rib; 205. Transition part; 2051. Limiting part. Detailed Implementation

[0026] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0027] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0028] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0029] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0030] This utility model provides a detachable dust cover structure, such as Figures 1-7 As shown, the device includes a dust cover body 101 and a pull cord 102 fixedly connected to the dust cover body 101 at one end. The other end of the pull cord 102 is provided with a locking part that can be detachably connected to the charging gun or charging socket. The dust cover body 101 is used to cover the charging gun head of the charging gun or the charging interface of the charging socket. The housing 20 of the charging gun or charging socket has an insertion hole 201 for the locking part to pass through and enter its inner side. The locking part includes a base integrally formed with the pull cord 102 and a locking part provided with a locking part. The locking head 103 at the free end of the base has a guide mechanism on the inner side of the insertion hole 201 for guiding the locking head 103 into the inside of the charging gun or charging base, and a locking mechanism located on the rotation path of the locking head 103 for locking the locking head 103. After the locking head 103 enters the inside of the charging gun or charging base through the insertion hole 201, rotating the locking part can lock the locking head 103 into the locking mechanism to prevent the locking part from falling off the inside of the charging gun or charging base.

[0031] In the field of new energy vehicles, the connection ports of charging guns and charging sockets usually require dust protection, that is, a dust cover 10 that can be opened and closed needs to be installed. The existing dust cover 10 is fixedly connected to the housing 20 of the charging gun or charging socket by a pull rope 102 or is detachably connected. However, the dust cover 10 with the fixed connection method cannot be removed and replaced when damaged. The dust cover 10 with the traditional detachable connection method is connected to the housing 20 by the locking head 103 at the other end of the pull rope 102 through an interference fit or snap-fit, which is difficult to remove. As a result, the dust cover 10 is not easy to remove and replace, and the locking is not secure. It is easy to cause the locking head 103 to separate from the housing 20 unexpectedly, causing the dust cover 10 to fall off and fail to protect the connection port of the charging gun or charging socket.

[0032] The dust cover body 101 of this utility model has a pull rope 102 fixedly connected to it, and a locking head 103 is provided on it for detachable connection to the insertion hole 201 on the charging gun or charging base housing 20. The locking head 103 enters the insertion hole 201 under the guidance of the guide structure inside the insertion hole 201. Rotating the locking part can lock the locking head 103 into the locking mechanism inside the insertion hole 201, which can prevent the locking part from falling off the inside of the charging gun or charging base. Rotating the locking head 103 in the opposite direction can also disengage the locking head 103 from the insertion hole 201, and remove the dust cover 10 from the housing 20.

[0033] The dust cover 10 structure of this design is installed into the insertion hole 201 under the guidance of the guide structure, and then the locking head 103 is rotated to lock it onto the housing 20 through the locking structure. This not only realizes the quick installation, replacement and maintenance of the dust cover 10, but also ensures the secure locking of the dust cover 10. The structure is simple, the operation is convenient, and the assembly and replacement efficiency is improved.

[0034] In some embodiments, such as Figures 4-5 As shown, the locking head 103 is a long strip structure, and a slot 1031 is provided on the side wall of one end of the long strip structure. The locking mechanism includes a first locking mechanism that engages with the slot 1031. Rotating the locking part can cause the first locking mechanism to be embedded in the slot 1031 to prevent the locking part from falling off from the inside of the charging gun or charging base.

[0035] In some embodiments, such as Figure 4 , Figure 6 and Figure 7 As shown, the guiding mechanism includes an arc-shaped portion 203 arranged along the direction of the insertion hole 201 and a guiding portion 204 located inside the arc-shaped portion 203. The other end of the elongated structure is formed with a snap-fit ​​portion that slides and engages with the guiding portion 204. After the locking head 103 is inserted into the inside of the charging gun or charging base, the snap-fit ​​portion separates from the guiding portion 204.

[0036] The locking part and the guide part 204 slide together. When the locking head 103 is inserted into the insertion hole 201, the guide part 204 guides the locking head 103 into the insertion hole 201, making the assembly simpler and more efficient.

[0037] In some embodiments, such as Figure 4 , Figure 5 and Figure 7 As shown, the first locking mechanism includes a transition portion 205 integrally formed with the arc-shaped portion 203, and a limiting portion 2051 extending from one end of the transition portion 205 facing the locking head 103. Rotating the locking portion allows the limiting portion 2051 to be embedded in the slot 1031.

[0038] The limiting part 2051 is embedded in the card slot 1031 and engages with the card slot 1031 to limit the maximum depth to which the locking head 103 is inserted into the insertion hole 201.

[0039] In some embodiments, such as Figures 4-5 As shown, the guide portion 204 is a protruding rib 204 that protrudes from the inner wall of the arc-shaped portion 203, and the snap-fit ​​portion is a spring claw 1032 formed on the other end of the elongated structure and disposed opposite to it.

[0040] The relative shapes of the spring claw 1032 and the protruding rib 204 are matched, and the spring claw 1032 and the protruding rib 204 slide together. When the locking head 103 is inserted into the insertion hole 201, the spring claw 1032 and the protruding rib 204 can be matched and aligned before insertion. The protruding rib 204 plays a guiding role in the insertion of the locking head 103 into the insertion hole 201, making the assembly simpler and more efficient.

[0041] In some embodiments, such as Figures 6-7 As shown, the locking mechanism further includes a second locking mechanism 202 that engages with the other end of the elongated structure. When the first locking mechanism is embedded in the slot 1031, the second locking mechanism 202 engages with the other end of the elongated structure.

[0042] When the first locking mechanism is embedded in the slot 1031 and engaged with the slot 1031, the second locking mechanism 202 and the other end of the elongated structure are engaged to prevent the locking head 103 from rotating unexpectedly and causing the dust cover 10 to be unintentionally removed from the housing 20, thus preventing the dust cover 10 from protecting the charging gun head or the charging interface of the charging socket.

[0043] In some embodiments, such as Figures 6-7As shown, the second locking mechanism 202 includes a first barrier 2021 and a second barrier 2022 disposed on the inner edge of the insertion hole 201. The first barrier 2021 and the second barrier 2022 are vertically disposed between each other, and the first barrier 2021, the second barrier 2022 and the guide mechanism together limit the insertion of the locking head 103.

[0044] The first retaining wall 2021, the second retaining wall 2022, and the guiding mechanism together limit the insertion of the locking head 103, guide the locking head 103 to be inserted into the insertion hole 201 in the correct direction, play a guiding and error-proof role, improve assembly efficiency, and avoid unexpected damage to the insertion hole 201 and the housing 20 due to incorrect installation direction.

[0045] In some embodiments, such as Figure 7 As shown, the first barrier 2021 is disposed opposite to the guide mechanism, and the second barrier 2022 forms a receiving area between the guide mechanism to receive the rotating locking head 103; after the rotating locking head 103 separates from the guide mechanism, it falls into the receiving area to prevent the locking head 103 from rotating unexpectedly.

[0046] The second barrier 2022 and the guide mechanism are respectively blocked at both ends of the locking head 103 to prevent the dust cover 10 from being accidentally removed from the housing 20 due to the unexpected rotation of the locking head 103, which would prevent the dust cover 10 from protecting the charging interface of the charging gun head or charging socket.

[0047] In some embodiments, such as Figures 6-7 As shown, the rotation angle of the locking part is 90°.

[0048] The rotation angle is set to 90°, which facilitates the structural design of the guide structure, locking structure and locking head 103. This angle setting also makes it easier for the operator to assemble the locking head 103. Without using additional tools to measure the angle, the operator can correctly assemble and lock the locking head 103 onto the housing 20.

[0049] In some embodiments, such as Figure 5 As shown, the base includes a first base 104 that matches the shape of the insertion hole 201 and a second base 105 located between the first base 104 and the pull cord 102. The second base 105 has a support surface 1051 that matches the shape of the housing 20 of the charging gun or charging base.

[0050] The design of the support surface 1051 not only limits the maximum depth of the connector inserted into the plug hole 201, but also makes the support surface 1051 match the shape of the housing 20 of the charging gun or charging base, which also contributes to the aesthetic appearance.

[0051] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A detachable dust cover structure, comprising a dust cover body and a pull rope fixedly connected to one end of the dust cover body, the other end of the pull rope being provided with a locking portion detachably connected to a charging gun or a charging base, the dust cover body being used to cover the charging gun head of the charging gun or the charging interface of the charging base, a plug hole being formed on the shell of the charging gun or the charging base for the locking portion to pass through and enter the inside of the shell, characterized in that, The locking part comprises a base body integrally arranged with the pull rope and a locking head arranged at the free end of the base body, the inner side of the plug-in hole is provided with a guide mechanism for guiding the locking head into the inner side of the charging gun or the charging seat, and a locking mechanism located on the rotating path of the locking head and used for locking the locking head, after the locking head enters the inner side of the charging gun or the charging seat through the plug-in hole, rotating the locking part can make the locking head and the locking mechanism lock and cooperate to prevent the locking part from falling off from the inner side of the charging gun or the charging seat.

2. The detachable dust cover structure according to claim 1, wherein The locking head is in a strip-shaped structure, one end side wall of the strip-shaped structure is provided with a clamping groove, the locking mechanism comprises a first locking mechanism matched with the clamping groove, and rotating the locking part can make the first locking mechanism embedded in the clamping groove to prevent the locking part from falling off from the inner side of the charging gun or the charging seat.

3. The detachable dust cover structure according to claim 2, wherein The guide mechanism comprises an arc-shaped part arranged along the direction of the plug-in hole and a guide part located on the inner side of the arc-shaped part, the other end of the strip-shaped structure is formed with a clamping part matched with the guide part in sliding mode, and after the locking head is arranged in the inner side of the charging gun or the charging seat, the clamping part is separated from the guide part.

4. The detachable dust cover structure according to claim 3, wherein The first locking mechanism comprises a transition part integrally arranged with the arc-shaped part and a limiting part extended from one end of the transition part and facing the locking head, and rotating the locking part can make the limiting part embedded in the clamping groove.

5. The detachable dust cover structure according to claim 3, wherein The guide part is a convex rib protruding from the inner wall of the arc-shaped part, and the clamping part is a claw-shaped structure formed on the other end of the strip-shaped structure and arranged in opposite mode.

6. The detachable dust cover structure according to claim 2, wherein The locking mechanism further comprises a second locking mechanism matched with the other end of the strip-shaped structure in blocking mode, and when the first locking mechanism is embedded in the clamping groove, the second locking mechanism is matched with the other end of the strip-shaped structure in blocking mode.

7. The detachable dust cover structure according to claim 6, wherein The second locking mechanism comprises a first blocking wall and a second blocking wall arranged on the inner edge of the plug-in hole, the first blocking wall and the second blocking wall are arranged vertically, and the first blocking wall, the second blocking wall and the guide mechanism jointly limit the arrangement of the locking head.

8. The detachable dust cover structure according to claim 7, wherein The first blocking wall is arranged opposite to the guide mechanism, and the second blocking wall and the guide mechanism form a receiving area for receiving the rotated locking head, and after the rotated locking head is separated from the guide mechanism, the locking head falls into the receiving area to prevent unexpected rotation of the locking head.

9. The detachable dust cover structure according to claim 1, wherein The rotating angle of the locking part is 90°.

10. The detachable dust cover structure according to claim 1, wherein The base body comprises a first base body matched with the shape of the plug-in hole and a second base body located between the first base body and the pull rope, and the second base body has a supporting surface matched with the shape of the shell of the charging gun or the charging seat.