Wire pre-tightening mechanism

The pre-tightening conductor mechanism, with its interlaced conductor modules and screws, solves the problems of bending and shaking during wire transmission, achieving straightness and stability of the wire, ensuring the accuracy of stripping and termination, and improving the stability of electrical connections.

CN223771550UActive Publication Date: 2026-01-06XIAMEN LAIPU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520154569.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-06
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing conductor mechanisms can easily cause wires to bend and deform during transmission, affecting straightness. Furthermore, it is difficult to accurately cut the insulation layer during stripping and termination, leading to unstable connections.

Method used

The system employs a first wire module, a second wire module, a third wire module, and a fourth wire module, combined with an alternating design of the first wire screw and the second wire screw. The clamping degree of the wire is adjusted by an adjustment device to ensure that the wire does not shake during straight transmission, and the wire position is fixed by thread clamping.

Benefits of technology

It improves the straightness and stability of the wire, ensures that the stripping tool can accurately cut the insulation layer, avoids incomplete stripping or damage to the internal conductor, and ensures smooth ends, thus enhancing the stability of the electrical connection.

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Abstract

The utility model discloses a wire pre-tightening mechanism. The wire guiding device comprises a machine frame, and a first wire guiding module, at least one second wire guiding module, a third wire guiding module and a fourth wire guiding module which are sequentially arranged according to procedure connection, and the first wire guiding module, the second wire guiding module and the third wire guiding module are each provided with a plurality of wire guiding holes for wires to pass through. A plurality of wire grooves for wires to pass through are distributed in the upper end surface of the fourth wire module; the second lead screw rods and the first lead screw rods are staggered up and down, the first lead screw rods and the second lead screw rods are arranged between the third lead module and the fourth lead module, and the first lead screw rods are matched with the second lead screw rods, so that an electric wire is clamped between the first lead screw rods and the second lead screw rods; the electric wire is effectively guided and kept on the same straight line, bending and deformation of the electric wire in the transmission process are reduced, and therefore the straightness of the electric wire is improved.
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Description

Technical Field

[0001] This utility model relates to the field of wire manufacturing technology, and in particular to a pre-tightening conductor mechanism. Background Technology

[0002] An electrical wire is a conductor capable of carrying electric current, typically composed of a conductor (such as metals like copper or aluminum) and an insulation layer (such as plastic or rubber). In the wire manufacturing process, one step involves trimming and stripping the wire's insulation, primarily processing the ends of the wire to facilitate connections or soldering.

[0003] Before the wire is crimped and stripped, it needs to be pulled out of the coiled wire by the wire guiding mechanism. The current wire guiding mechanism usually consists of one or more rollers. The rollers guide the wire and a pull device is installed at the end of the wire guiding mechanism. The pull device pulls out the wire guided by the rollers, so that the wire can enter the crimping and stripping process.

[0004] Rollers are typically designed to guide wires along a specific path. Therefore, as the wire passes over the rollers, it may bend or deform due to factors such as the shape, size, or material of the rollers. If the conductor mechanism consists of multiple rollers, there may be gaps between them. These gaps may cause the wire to wobble or jump as it passes through, thus affecting the straightness of the wire. When stripping the insulation, a bent wire may make it difficult for the stripping tool to cut the insulation layer accurately, resulting in incomplete stripping or damage to the internal conductor. A bent wire may also cause uneven ends when terminating, affecting the fit with the connector and the stability of the electrical connection. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model provides a pre-tensioning conductor mechanism that can effectively solve the problems existing in the prior art.

[0006] The technical solution of this utility model is:

[0007] According to one aspect of the present invention, it includes: a frame, and a first wire module, at least one second wire module, a third wire module and a fourth wire module arranged sequentially in a process connection, wherein the first wire module, the second wire module and the third wire module are respectively provided with a plurality of wire holes for wires to pass through, and the upper end surface of the fourth wire module is provided with a plurality of wire grooves for wires to pass through.

[0008] It also includes several second wire screws and first wire screws that are interlocked vertically. Several first wire screws and second wire screws are disposed between the third wire module and the fourth wire module. The first wire screws and second wire screws cooperate to clamp the wire between the first wire screws and the second wire screws.

[0009] Furthermore, a plurality of first wire screws are fixedly mounted on the frame at intervals, and a second wire screw is provided above the gap between each pair of adjacent first wire screws; one end of each plurality of second wire screws is equipped with an adjustment device that allows it to move up and down.

[0010] Furthermore, the adjusting device includes a base, a slider, and a screw. The slider is movably embedded in the base. One end of the screw passes through the slider, and the other end is exposed outside the slider. The screw is threadedly connected to the slider. One end of the screw extends toward the base and is provided with a shaft. The shaft is rotatably inserted into the base. A plurality of clearance grooves are provided on one side of the base. A plurality of second wire screws pass through the plurality of clearance grooves and are fixedly connected to the slider. The plurality of second wire screws can move up and down in the clearance grooves.

[0011] Furthermore, it also includes a nut, wherein the end of the screw exposed outside the slider is fixed with a nut, and a gap is formed between the nut and the slider to allow the slider to move up and down.

[0012] Furthermore, it also includes several connecting rods, and several second wire screws are fixedly connected to the slider through the connecting rods.

[0013] Furthermore, the base is provided with a mounting groove, and the shaft is disposed in the mounting groove.

[0014] Furthermore, the left and right sides of the slider abut against the inner side of the base.

[0015] Furthermore, the second wire module is provided in multiple ways, and also includes a support rod. One end of the support rod is fixed to the frame, and several second wire modules are rotatably passed through the support rod in sequence. The wire hole includes a second wire hole, and each second wire module is provided with a second wire hole at one end.

[0016] Furthermore, the wire hole includes a first wire hole and a third wire hole, with a plurality of first wire holes spaced apart in the first wire module and a plurality of third wire holes spaced apart in the third wire module.

[0017] Furthermore, it also includes a bolt, the lower end of the shaft is provided with an annular groove, one end of the base is provided with a fixing hole, the bolt is threadedly connected to the fixing hole, and one end of the bolt passes through the annular groove.

[0018] By adopting the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows:

[0019] Firstly, through the first, second, third, and fourth conductor modules, the wire is effectively guided and kept in a straight line, reducing bending and deformation during transmission and thus improving the straightness of the wire. The wire is placed in the keyway of the first conductor screw and tightened by the thread of the second conductor screw, which not only fixes the position of the wire but also reduces shaking or jumping during transmission, enhancing the stability of the wire. Because the wire is effectively straightened and fixed, the stripping tool can cut the insulation layer more easily and accurately, thus avoiding the problem of incomplete stripping or damage to the internal conductor, resulting in a smoother end when terminating.

[0020] Secondly, the height of the second conductor screw can be easily adjusted through the adjustment device, thereby adjusting the degree of compression on the wire. This design gives the conductor mechanism a certain degree of adjustment flexibility, which can adapt to wires of different diameters and materials. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is an exploded view of the adjusting device in this utility model;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the base in this utility model. Figure 1 ;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the base in this utility model. Figure 2 ;

[0026] Figure 5 This is a cross-sectional structural diagram of the slider in the downward moving state in this utility model;

[0027] Figure 6 This is a cross-sectional structural diagram of the slider in the upward moving state in this utility model;

[0028] In the diagram: Frame-1, First wire module-2, First wire hole-21, Second wire module-3, Second wire hole-31, Support rod-4, Third wire module-5, Third wire hole-51, First wire screw-6, Second wire screw-7, Connecting rod-71, Adjusting device-8, Base-81, Slide groove-811, Clearance groove-812, Mounting groove-813, Fixing hole-814, Slider-82, Screw-83, Nut-831, Shaft core-832, Annular groove-833, Bolt-84, Fourth wire module-9, Wire groove-91. Detailed Implementation

[0029] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be particularly noted that the following embodiments are only for illustrating the present invention and do not limit the scope of the present invention. Similarly, the following embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0030] like Figures 1 to 6 As shown, this solution provides a pre-tightening conductor mechanism.

[0031] Please see Figure 1 The system includes: a frame 1, and a first wire module 2, at least one second wire module 3, a third wire module 5, and a fourth wire module 9 arranged sequentially in a process sequence. The first wire module 2, second wire module 3, and third wire module 5 each have several wire holes for passing wires (not shown). The upper surface of the fourth wire module 9 has several wire grooves 91 for passing wires. Specifically, multiple second wire modules 3 are provided, including a support rod 4. One end of the support rod 4 is fixed to the frame 1, and several second wire modules 3 are rotatably and sequentially inserted through the support rod 4. The wire holes include second wire holes 31, with each second wire module 3 having a second wire hole 31 at one end. The wire holes include first wire holes 21 and third wire holes 51, with several first wire holes 21 spaced apart in the first wire module 2 and several third wire holes 51 spaced apart in the third wire module 5. A pull-out device (not shown) for pulling out wires is also installed at the end of the frame 1. The pull-out device is a direct application of existing technology, and its working principle will not be described in detail here.

[0032] Please see Figure 1It also includes several interlocking second wire screws 7 and first wire screws 6. Specifically, the threads on the second wire screws 7 correspond to the keyways of the first wire screws 6. Several first wire screws 6 and second wire screws 7 are disposed between the third wire module 5 and the fourth wire module 9. The first wire screws 6 and second wire screws 7 cooperate to clamp the wire between them. Specifically, several first wire screws 6 are fixedly mounted on the frame 1 at intervals, and a second wire screw 7 is disposed above the gap between each pair of adjacent first wire screws 6. One end of each second wire screw 7 is equipped with an adjustment device 8 that allows it to move up and down. In this embodiment, there are three second wire screws 7 and four first wire screws 6.

[0033] Please see Figures 1 to 6 The adjusting device 8 includes a base 81, a slider 82, and a screw 83. The slider 82 is movably mounted on the base 81. One end of the screw 83 passes through the slider 82, and the other end is exposed outside the slider 82. The screw 83 is threadedly connected to the slider 82. One end of the screw 83 extends toward the base 81 and has a shaft 832, which is rotatably inserted into the base 81. A plurality of clearance grooves 812 are provided on one side of the base 81. A plurality of second guide screws 7 pass through the clearance grooves 812 and are fixedly connected to the slider 82. The second guide screws 7 can move up and down within the clearance grooves 812. A nut 831 is also included. The end of the screw 83 exposed outside the slider 82 is fixedly fitted with a nut 831, and a gap is formed between the nut 831 and the slider 82 to allow the slider to move up and down. A plurality of connecting rods 71 ​​are also included. The second guide screws 7 are fixedly connected to the slider 82 via the connecting rods 71. The base 81 is provided with a mounting groove 813, and the shaft core 832 is disposed in the mounting groove 813. The left and right sides of the slider 82 abut against the inner side of the base 81.

[0034] Please see Figures 4 to 6 It also includes a bolt 84, an annular groove 833 at the lower end of the shaft core 832, a fixing hole 814 at one end of the base 81, and a bolt 84 threadedly connected to the fixing hole 814, with one end of the bolt 84 passing through the annular groove 833. The bolt 84 can restrict the vertical movement of the shaft core 832.

[0035] Working principle: Rotating the nut 831 counterclockwise causes the slider 82 to engage with the screw 83, moving the slider 82 upward and thus driving the second wire screw 7 upward. The wire is then passed sequentially through the first wire hole 21 of the first wire module 2, the second wire hole 31 of the second wire module 3, and the third wire hole 51 of the third wire module 5. The wire is then placed into the keyway of each first wire screw 6. Rotating the nut 831 clockwise causes the slider 82 to move downward, thus driving the second wire screw 7 downward. The thread of the second wire screw 7 presses into the keyway of the first wire screw 6, holding the wire in place. The wire is then placed into the wire groove 91. Through the cooperation of the first wire module 2, the second wire module 3, the third wire module 5, the first wire screw 6, the second wire screw 7, and the fourth wire module 9, the wire is guided and straightened.

[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A pre-tensioning conductor mechanism, characterized by, The utility model relates to a kind of wire guiding device, including: Rack (1), and sequentially provided with first wire module (2), at least one second wire module (3), third wire module (5) and fourth wire module (9) in process connection, first wire module (2), second wire module (3) and third wire module (5) are respectively provided with several wire holes for passing wire, and the upper end surface of fourth wire module (9) is distributed with several wire slots (91) for passing wire; It further includes several upper and lower interlaced second wire screws (7) and first wire screws (6), and several first wire screws (6) and second wire screws (7) are arranged between third wire module (5) and fourth wire module (9), and the first wire screw (6) is matched with the second wire screw (7), so that the wire clamp is arranged between the first wire screw (6) and the second wire screw (7).

2. A pre-tensioned conductor mechanism as claimed in claim 1, wherein, Several first wire screws (6) are fixedly arranged in rack (1) with interval, and a second wire screw (7) is arranged above the gap between every two adjacent first wire screws (6);Several second wire screws (7) are provided with adjustable devices (8) that can move up and down at one end.

3. A pre-tensioned conductor mechanism as claimed in claim 2, wherein, The adjusting device (8) includes a base (81), a sliding block (82), and a screw (83), the sliding block (82) is movably embedded in the base (81), one end of the screw (83) penetrates the sliding block (82), the other end is exposed outside the sliding block (82), and the screw (83) is threadedly connected with the sliding block (82), one end of the screw (83) extends towards the base (81) and is provided with a shaft core (832), and the shaft core (832) is rotatably inserted into the base (81); The base (81) is provided with a plurality of displacement slots (812) on one side, a plurality of second wire screws (7) are fixedly connected with the sliding block (82) by penetrating the displacement slots (812), and the plurality of second wire screws (7) can move up and down in the displacement slots (812).

4. A pre-tensioned conductor mechanism as claimed in claim 3, wherein, It further includes a nut (831), and the end of the screw (83) exposed outside the sliding block (82) is fixedly provided with a nut (831), and a gap for moving the sliding block up and down is formed between the nut (831) and the sliding block (82).

5. A pre-tensioned conductor mechanism as claimed in claim 3, wherein, It further includes a plurality of connecting rods (71), and a plurality of second wire screws (7) and sliding blocks (82) are fixedly connected by connecting rods (71).

6. A pre-tensioned conductor mechanism as claimed in claim 3, wherein, The base (81) is provided with a mounting groove (813), and the shaft core (832) is arranged in the mounting groove (813).

7. A pre-tensioned conductor mechanism as claimed in claim 3, wherein, The left and right sides of the sliding block (82) abut the inner side of the base (81).

8. A pre-tensioned conductor mechanism as claimed in claim 1, wherein, The second wire module (3) is provided with a plurality of, and further includes a support rod (4), one end of the support rod (4) is fixedly arranged in the rack (1), and a plurality of second wire modules (3) are rotatably arranged in the support rod (4) in sequence, and the wire hole includes a second wire hole (31), one end of each second wire module (3) is provided with a second wire hole (31).

9. A pre-tensioned conductor mechanism as claimed in claim 1, wherein, The wire holes include first wire holes (21) and third wire holes (51), and the first wire holes (21) are distributed at intervals in the first wire module (2), and the third wire holes (51) are distributed at intervals in the third wire module (5).

10. A pre-tensioned conductor mechanism as claimed in claim 3, wherein, Further comprising a bolt (84), the shaft core (832) is provided with an annular groove (833) at the lower end, one end of the base (81) is provided with a fixing hole (814), the bolt (84) is threadedly connected with the fixing hole (814), and one end of the bolt (84) is arranged in the annular groove (833).