Fabricated prefabricated cabin and prefabricated substation
By setting up an interlocking structure between the prefabricated cabin's base, columns, and side walls, the problem of low connection strength in the prefabricated cabin was solved, resulting in a more stable cabin connection and waterproof effect.
Patent Information
- Application Number
- CN202423028997.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In the existing technology, the connection strength between the side wall of the prefabricated cabin and the cabin base is low, and the gap between the side wall panel and the bottom plate may cause liquid to seep in and damage internal components.
An interlocking structure, including an interlocking groove and an interlocking protrusion, is provided between the hull base, the hull pillars, and the hull side walls. The connection strength is enhanced by the annularly arranged interlocking structure. Column slots and wall panel protrusions are provided between the hull pillars and the hull side walls to achieve a tight connection.
The connection strength between the prefabricated cabin side walls and the cabin base was improved, preventing liquid seepage and enhancing the overall structural stability and waterproofing effect of the prefabricated cabin.
Smart Images

Figure CN223771636U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to substation cabinet type shell field especially relates to a prefabricated cabin and prefabricated substation of assembly type. BACKGROUND
[0002] The box type substation, also called prefabricated substation or prefabricated substation, is a kind of high-voltage switchgear, distribution transformer and low-voltage distribution device, which is arranged into a prefabricated outdoor distribution device according to a certain wiring scheme, the electrical equipment is divided into different prefabricated cabins according to the function, and a functional independent module is formed, which is transported to the scene respectively, and the modules are assembled to build a substation. The prefabricated cabin plate body in the prior art is generally connected and fixed by using threaded fasteners during assembly, although the threaded fasteners can realize the close cooperation between the prefabricated cabin plate bodies, and compared with welding reinforcement, threaded connection is more convenient and can be disassembled, but the multiple plate pieces need to be accurately positioned and fastened by using bolts and nuts one by one, which increases the complexity and time cost of prefabricated cabin assembly.
[0003] The Chinese invention patent with publication No. CN118970689A provides a kind of modular prefabricated cabin type substation and its use method, by design in the recess fixed corner column with threaded hole in the four corners of bottom plate, the two sides in the length direction of corner column are provided with the insertion groove for inserting box door plate and side wall plate;The insertion protrusion for inserting and connecting box door plate and side plate is provided on the front and back of the partition plate at both ends, and the insertion protrusion and insertion groove are provided on both ends of box door plate and side wall plate to be inserted and fixed with corner column and partition plate.The positioning between the multiple plate bodies of prefabricated cabin is realized by the butt joint connection of insertion groove and insertion protrusion provided on prefabricated cabin plate body, the accurate positioning required during installation of traditional prefabricated cabin is avoided, the assembly process of prefabricated cabin is simplified, and a more convenient installation structure is provided.
[0004] But the problem of this scheme is that the bottom surface of the side wall plate and the box door plate of the prefabricated cabin thus assembled directly contacts with the upper surface of the prefabricated cabin bottom plate, liquid may seep into the prefabricated box from the gap between the bottom surface of the side wall plate and the box door plate and the prefabricated cabin bottom plate, causing damage to the internal elements of the prefabricated cabin;And the side wall plate and the box door plate are connected with the corner column and the partition plate only through the insertion structure, and no connecting structure is provided between the side wall plate and the box door plate and the prefabricated cabin bottom plate, so the connection strength is low. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing an assembly type prefabricated cabin to solve the problem of low connection strength between the cabin body side wall and the cabin body column in the prior art. The utility model also provides a prefabricated substation to solve the problem of low connection strength of the shell side plate of the prefabricated substation in the prior art.
[0006] To achieve the above object, the utility model provides a kind of assembled prefabricated cabin, including cabin body base and cabin body column, and cabin body side wall is inserted between adjacent cabin body column, and one of the bottom edge of cabin body base and cabin body side wall is equipped with insertion recess, and another is equipped with insertion convex strip, and both are connected by insertion recess and insertion convex strip insertion connection.
[0007] Further, the insertion recess or insertion convex strip arranged on the cabin body base surrounds the edge of the cabin body base and is arranged in a closed ring shape, the cabin body column is provided with an insertion structure corresponding to the insertion recess arranged on the cabin body base, and the cabin body column and the cabin body side wall are insertion connected with the cabin body base.
[0008] Further, the insertion recess is arranged on the cabin body base, the lower end of the cabin body column constitutes the insertion structure, and the lower side edge of the cabin body side wall constitutes the insertion convex strip, and the cabin body column and the cabin body side wall are directly inserted into the insertion recess arranged on the cabin body base.
[0009] Further, the cabin body column includes corner columns arranged at four corners of the cabin body base and intermediate columns arranged between the corner columns; the intermediate columns are rectangular column structures, and the corner columns are L-shaped column structures bent at 90°.
[0010] Further, both side edges of the cabin body column are provided with column insertion grooves, and the edges of the cabin body side wall are inserted into the column insertion grooves.
[0011] Further, both side edges of the cabin body side wall in the length direction are provided with wall plate convex strips, the wall plate convex strips are insertion connected into the column insertion grooves, and the surface of the cabin body side wall is flush with the cabin body column after installation.
[0012] Further, the cabin body side wall includes cabin walls and a cabin door, the cabin door includes a door frame and a door leaf, and the door frame is insertion connected with the cabin body column and the cabin body base.
[0013] Further, the cabin body side wall includes a plurality of cabin walls, and each cabin wall has the same structure and size to realize modular assembly.
[0014] Further, the assembled prefabricated cabin further includes a ring beam and a cabin cover, the ring beam has a closed ring structure, the lower side surface of the ring beam is insertion connected with the cabin body column and the cabin body side wall, and the cabin cover is connected above the ring beam.
[0015] Beneficial effects:
[0016] The utility model improves the assembly structure between the cabin body side wall and the cabin body base of the existing assembled prefabricated cabin, strengthens the connection strength between the cabin body side wall and the cabin body base of the prefabricated cabin by arranging the insertion structure between the cabin body base, the cabin body column and the cabin body side wall, and solves the problem of low connection strength between the cabin body side wall and the cabin body base of the prefabricated cabin in the prior art.
[0017] The utility model discloses still provide a kind of prefabricated substation, including assembly prefabricated cabin and the transformer equipment being installed in the assembly prefabricated cabin, the assembly prefabricated cabin includes cabin base and cabin upright, cabin side wall is inserted between adjacent cabin upright, one of the bottom edge of cabin side wall and cabin base is equipped with insertion recess, another is equipped with insertion convex strip, and they are connected by insertion recess and insertion convex strip insertion.
[0018] Further, the insertion recess or insertion convex strip provided on the cabin base is arranged around the edge of the cabin base and in a closed ring shape, the cabin upright is provided with an insertion structure corresponding to the insertion recess provided on the cabin base, and the cabin upright and the cabin side wall are both insertion-connected with the cabin base.
[0019] Further, the insertion recess is provided on the cabin base, the lower end of the cabin upright constitutes the insertion structure, and the lower side edge of the cabin side wall constitutes the insertion convex strip.
[0020] Further, the cabin upright includes corner uprights provided at four corners of the cabin base and intermediate uprights provided between the corner uprights; the intermediate uprights are rectangular column structures, and the corner uprights are L-shaped column structures bent at 90 degrees.
[0021] Further, the two side edges of the cabin upright are provided with upright insertion grooves, and the edge of the cabin side wall is inserted into the upright insertion grooves.
[0022] Further, the two side edges in the length direction of the cabin side wall are provided with wall plate convex strips, the wall plate convex strips are insertion-connected into the above-mentioned upright insertion grooves, and the surface of the cabin side wall is flush with the cabin upright after installation.
[0023] Further, the cabin side wall includes cabin walls and a cabin door, the cabin door includes a door frame and a door leaf, and the door frame is insertion-connected with the cabin upright and the cabin base.
[0024] Further, the cabin walls included in the cabin side wall are multiple, and each cabin wall has the same structure and size to realize modular assembly.
[0025] Further, the assembly prefabricated cabin further includes an upper ring beam and a cabin cover, the upper ring beam has a closed ring structure, the lower side surface of the upper ring beam is insertion-connected with the cabin upright and the cabin side wall, and the cabin cover is connected above the upper ring beam.
[0026] Beneficial effects:
[0027] This utility model improves the assembly structure between the prefabricated cabin base and the cabin side wall and the cabin body in the existing technology of prefabricated substations. By setting the plug-in structure between the cabin base and the cabin column and the cabin side wall, the connection strength between the cabin column and the cabin side wall and the cabin base is strengthened, thus solving the problem of low connection strength between the prefabricated cabin base and the cabin side wall in the existing technology of prefabricated substations. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall assembly structure of the prefabricated modular cabin.
[0029] Figure 2 This is a structural schematic diagram of the upper ring beam of a prefabricated modular cabin.
[0030] Figure 3 This is an enlarged structural schematic diagram of the upper ring beam A of the prefabricated modular cabin;
[0031] Figure 4 A schematic diagram of the corner column structure of a prefabricated modular cabin;
[0032] Figure 5 A structural schematic diagram of the central column of a prefabricated modular cabin;
[0033] Figure 6 This is a structural schematic diagram of the bulkhead panels of a prefabricated modular cabin.
[0034] Figure 7 A schematic diagram of the structure of the base of a prefabricated modular cabin;
[0035] Figure 8 This is an enlarged structural diagram of point B on the base of the prefabricated modular cabin.
[0036] Figure 9 This is a schematic diagram of the door panel structure of a prefabricated modular cabin.
[0037] In the diagram: 1. Hull base; 11. Insertion groove; 2. Hatch cover; 3. Upper ring beam; 31. Upper ring beam slot; 4. Hull pillar; 41. Corner pillar; 42. Middle pillar; 43. Pillar slot; 5. Hull side panel; 51. Hull bulkhead; 52. Hatch door; 521. Door frame; 522. Door leaf. Detailed Implementation
[0038] The features and performance of this utility model will be further described in detail below with reference to the embodiments.
[0039] The principle and concept of this utility model is as follows: the cabin uprights and cabin side panels are inserted and connected on the cabin base, and the various panels are connected by the insertion structure to form an assembled prefabricated cabin; since the insertion structure is provided between the cabin base and the cabin uprights and cabin side panels, the insertion structure strengthens the connection strength between the cabin uprights, cabin side panels and cabin base.
[0040] Based on the above principles, this utility model provides several embodiments of prefabricated modular cabins for further explanation.
[0041] Based on the above concepts and principles, in a basic embodiment, such as Figure 1 In the provided embodiment, the prefabricated modular cabin includes a cabin base 1 and a plurality of cabin columns 4 mounted on the cabin base 1. Cabin side panels 5 are inserted between adjacent cabin columns 4. One of the bottom edges of the cabin base 1 and the cabin side panel 5 is provided with an insertion groove 11 structure, and the other is provided with an insertion protrusion structure. The cabin columns 4 and the cabin side panels 5 are inserted and connected to the cabin base 1 through the insertion groove 11 and the insertion protrusion.
[0042] Based on the above embodiments, in one embodiment, multiple insertion grooves 11 or insertion protrusions are arranged along the edge of the cabin base 1, and the multiple insertion grooves and insertion protrusions are discontinuous, resulting in low connection strength; in a more preferred embodiment, such as Figures 7-8 In the provided embodiment, the hull base 1 is provided with a plug-in groove 11. The plug-in groove 11 is arranged in a sealed annular shape around the edge of the hull base 1. In this way, the hull column 4 and the hull side wall 5 with plug-in structure are plugged into the plug-in groove 11 that is continuously arranged circumferentially along the edge of the hull base 1, which increases the plug-in connection area and improves the connection strength. At the same time, the plug-in structure composed of the continuously arranged circumferential plug-in groove 11 and the plug-in protrusion can also play a waterproof role.
[0043] Based on the above embodiments, in one embodiment, the bottom of the cabin column 4 and the bottom of the cabin side wall 5 are provided with insertion protrusions. The width of the insertion protrusions is equal to the width of the insertion grooves 11 provided on the cabin base 1, and less than the plate thickness of the cabin column 4 and the cabin side wall 5. The cabin column 4 and the cabin side wall 5 are inserted into the insertion grooves 11 provided on the cabin 1 through the insertion protrusions. In an optimized embodiment, such as... Figures 1-8In the provided embodiment, the cabin base 1 is provided with a plug-in groove 11, the thickness of the cabin column 4 is the same as the width of the plug-in groove 11 provided on the cabin base 1, and the bottom of the cabin column 4 forms a plug-in protrusion that can be directly inserted into the plug-in groove 11; the thickness of the cabin side wall 5 is the same as the width of the plug-in groove 11 provided on the cabin base 1, and the bottom of the cabin side wall 5 forms a plug-in protrusion that can be directly inserted into the plug-in groove 11. This avoids the need to provide additional plug-in protrusions with a thickness smaller than the bottom of the cabin column 4 and the cabin side wall 5, thus improving the connection strength.
[0044] Based on the above embodiments, in one embodiment, the cabin support columns 4 include corner columns 41 inserted into the four corners of the cabin base 1. The corner columns 41 are L-shaped column structures, and insertion structures are provided on both sides of the corner columns 41. Cabin side panels 5 are inserted between the four corner columns 41 to form prefabricated cabin side walls. If the length of the cabin base 1 is long, the length of the cabin side panels 5 inserted in the length direction of the cabin base 1 also increases, increasing the assembly difficulty and manufacturing cost. In a more preferred embodiment, such as Figure 4 , Figure 5 In the provided embodiment, the cabin support column 4 includes corner support columns 41 located at the four corners of the cabin base 1 and intermediate support columns 42 located between the corner support columns 41. The intermediate support column 42 is a hollow profile with support column slots on both sides. The corner support columns 41 are L-shaped column structures. Both sides of the cabin support column 4 are provided with insertion structures. Cabin side panels 5 are inserted between the intermediate support columns 42 and the corner support columns 41, and between adjacent intermediate support columns 42, thereby forming the prefabricated cabin side wall. The intermediate support column 42 serves as a transition connector inserted between adjacent cabin side panels 5 in the length direction of the cabin base 1, which simplifies the assembly process of the prefabricated cabin and strengthens the connection strength of the prefabricated cabin side wall.
[0045] Based on the above embodiments, in one embodiment, such as Figure 4 , Figure 5 In the provided embodiment, both sides of the cabin pillar 4 are provided with pillar slots 43 for inserting the cabin side wall 5, and the two sides of the cabin side wall 5 are inserted into the pillar slots 43.
[0046] Based on the above embodiments, in one embodiment, such as Figure 1 , Figure 4 , Figure 5 and Figure 6 In the provided embodiment, the cabin side wall 5 is a rectangular plate structure. The two sides of the cabin side wall 5 are provided with wall panel protrusions, which are inserted into the above-mentioned column slots 43. The outer surface of the prefabricated cabin side wall formed after the cabin side wall 5 and the cabin column 4 are installed is flush with each other.
[0047] Based on the above embodiments, in one embodiment, such asFigure 1 , Figure 6 and Figure 9 In the provided embodiment, the cabin side wall 5 includes a bulkhead 51 and a door 52. The door 52 is composed of a door frame 521 and a door leaf 522. The door frame 521 has wall panel protrusions on both sides in the length direction for insertion into the aforementioned column slot 43.
[0048] Based on the above embodiments, in one embodiment, the size of the bulkhead 51 is customized according to the volume of the power equipment installed inside the prefabricated cabin, thereby controlling the overall volume and capacity of the prefabricated cabin; in a more preferred embodiment, such as Figure 1 In the provided embodiment, multiple bulkhead panels 51 inserted on the hull base 1 have the same structural dimensions. The overall volume of the prefabricated hull can be controlled by increasing or decreasing the number of bulkhead panels 51 installed on the hull base 1 and the size of the hull base 1. The bulkhead panels 51 with the same structural dimensions can be mass-produced and modularly assembled. The overall volume and capacity of the prefabricated hull can be changed simply by customizing the hull base 1 of different sizes.
[0049] Based on the above embodiments, in one embodiment, such as Figure 1 In the provided embodiment, the prefabricated modular cabin also includes an upper ring beam 3 and a hatch cover 2 installed on the upper end of the upper ring beam 3; the upper ring beam 3 is a closed ring structure, and an upper ring beam slot 31 is provided on the lower side of the upper ring beam 3, which is inserted and connected to the cabin column 4 and the cabin side wall 5.
[0050] This utility model also provides an embodiment of a prefabricated substation for further explanation.
[0051] Based on the above embodiments, such as Figures 1-9 In the provided embodiments, the prefabricated substation includes a prefabricated modular module and power equipment installed in the prefabricated modular module, wherein the prefabricated modular module is the prefabricated modular module in the above embodiments. The prefabricated modular substation includes a base 1 with insertion grooves 11. The bottoms of the modular columns 4 and side panels 5 are inserted into the insertion grooves 11 of the base 1. Column slots 43 are provided on both sides of the column 4. Wall panel protrusions are provided at both ends of the side panels 5 along their length. The wall panel protrusions on the side panels 5 are inserted into the column slots 43 on the column 4. An upper ring beam slot 31 is provided on the lower side of the upper ring beam 3. The tops of the column 4 and the side panels 5 are inserted into the lower surface of the upper ring beam 3. The cover 2 is installed on the upper surface of the upper ring beam 3. The prefabricated modular substation constructed using multiple insertion structures has excellent waterproofing and strengthens the overall connection strength of the prefabricated modular substation.
[0052] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. The patent protection scope of the present utility model shall be determined by the claims. Similarly, any equivalent structural changes made based on the description and drawings of the present utility model shall also be included within the protection scope of the present utility model.
Claims
1. A prefabricated cabin, comprising a cabin base and cabin uprights, and cabin side walls inserted between adjacent cabin uprights, characterized in that, The cabin base is provided with a plug-in groove on one of the bottom edges of the cabin side wall and a plug-in convex strip on the other, and the two are connected by plug-in groove and plug-in convex strip.
2. The prefabricated assembly of claim 1, characterized in that, The plug-in groove or plug-in convex strip arranged on the cabin base is arranged around the edge of the cabin base and in a closed ring shape, the cabin stand is provided with a plug-in structure corresponding to the plug-in groove arranged on the cabin base, and the cabin stand and the cabin side wall are plug-in connected with the cabin base.
3. The prefabricated assembly of claim 2, characterized in that, The plug-in groove is arranged on the cabin base, the lower end of the cabin stand constitutes the plug-in structure, and the lower side edge of the cabin side wall constitutes the plug-in convex strip, and the cabin stand and the cabin side wall are directly plug-in assembled in the plug-in groove arranged on the cabin base.
4. The prefabricated assembly of any one of claims 1 to 3, characterized in that, The cabin stand includes corner stands arranged at the four corners of the cabin base and intermediate stands arranged between the corner stands; the intermediate stands are rectangular column structures, and the corner stands are L-shaped column structures bent at 90°.
5. The prefabricated assembly of claim 4, characterized in that, The two side edges of the cabin stand are provided with stand insertion grooves, and the edge of the cabin side wall is plug-in assembled in the stand insertion grooves.
6. The prefabricated assembly of claim 5, characterized in that, The two side edges of the cabin side wall in the length direction are provided with wall plate convex strips, the wall plate convex strips are plug-in connected in the stand insertion grooves, and the surface of the cabin side wall is flush with the cabin stand after installation.
7. The prefabricated assembly of claim 6, characterized in that, The cabin side wall includes a cabin wall plate and a cabin door, the cabin door includes a door frame and a door leaf, and the door frame and the cabin stand are plug-in assembled with the cabin base.
8. The prefabricated assembly of claim 7, characterized in that, The cabin side wall includes a plurality of cabin wall plates, and each cabin wall plate has the same structure and size to realize modular assembly.
9. The prefabricated assembly of any one of claims 1 to 3, characterized in that, The prefabricated cabin further includes a top ring beam and a cabin cover, the top ring beam has a closed ring structure, the cabin stand and the cabin side wall are plug-in assembled with the lower side of the top ring beam, and the cabin cover is connected above the top ring beam.
10. A prepackaged substation comprising a prefabricated module and a power transformation device installed inside the prefabricated module, characterized in that, The prefabricated cabin is the prefabricated cabin of any one of claims 1-9.
Citation Information
Patent Citations
Modularized prefabricated cabin type transformer substation and use method thereof
CN118970689A