Protective device for air conditioner controller production and processing
By designing an air conditioning controller production unit with protective housing and components, the problems of dust and harmful gas pollution have been solved, protecting the health of equipment and workers and achieving a highly efficient protective effect.
Patent Information
- Application Number
- CN202520074374.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-14
AI Technical Summary
During the production of air conditioner controller circuit boards, external dust and harmful gases generated by solder can easily contaminate equipment and endanger workers' health, and existing technologies are insufficient to effectively protect against them.
A protective device comprising a protective shell and protective components is designed. The protective shell protects the circuit board through a lifting plate and transparent glass, while the protective components filter harmful gases through an air intake pipe, a filter box, and a fan unit, ensuring that dust and harmful gases do not enter the equipment and are discharged.
It effectively prevents dust and harmful gases from entering the equipment, protects the equipment from damage, prevents harmful gases from harming workers' health, and reduces maintenance costs.
Smart Images

Figure CN223772296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning production technology, specifically a protective device for the production and processing of air conditioning controllers. Background Technology
[0002] An air conditioner controller is a device used to control the operation of an air conditioning system. It typically includes components such as a temperature sensor, a control panel, and an electronic control module. Users can set parameters such as the desired temperature, fan speed, and operating mode through the control panel. The controller will automatically adjust the air conditioner's operating status according to the user's settings to maintain the indoor temperature within the set range.
[0003] The core of air conditioner sensors lies in the production of circuit boards and the soldering of sensing components. During the soldering process of controller circuit board production, it is necessary to avoid the precision of external dust to prevent it from affecting the soldering. Secondly, soldering will produce harmful gases, which need to be treated to avoid harming the workers' health. Utility Model Content
[0004] The purpose of this utility model is to provide a protective device for the production and processing of air conditioner controllers, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a protective device for the production and processing of air conditioner controllers, comprising a workbench, a placement plate, a soldering machine, a protective shell, and protective components. The soldering machine is installed on the top of the workbench, the placement plate is installed below the soldering machine, the protective shell is fixedly connected to the outer side of the top of the workbench, and the protective components are installed on the top of the protective shell.
[0006] The protective housing includes a side plate, a back plate, a top plate, a front fixed plate, a slide rail, and a lifting plate. The back plate is fixedly connected to one side of the side plate, the top plate is fixedly connected to the top of the side plate, the front fixed plate is fixedly connected to the other side of the side plate, the slide rail is fixedly connected to one side of the front fixed plate, and the lifting plate is slidably connected to the inside of the slide rail. The lifting plate moves within the slide rail, thereby raising and lowering it to facilitate the insertion of the controller circuit board for processing. The protective housing serves as an outer enclosure to prevent excess dust and impurities from entering the interior and to avoid soldering problems.
[0007] Preferably, the protective components include an intake pipe, a transmission pipe, a filter box, an insertion mechanism, an exhaust pipe, and a fan unit. The intake pipe is located at the top of the top plate, the transmission pipe is flanged and connected to one side of the intake pipe, the filter box is flanged and connected to one end of the transmission pipe, the insertion mechanism is located inside the filter box, the exhaust pipe is installed at the top of the filter box, and the fan unit is screwed and connected to one side of the exhaust pipe. By starting the fan unit, the intake pipe absorbs harmful gases generated by dust or solder from inside the protective housing, which then enters the filter box through the transmission pipe. After passing through the filter plate installed inside the filter box, the dust and harmful gases are filtered out, and then discharged from the exhaust pipe, thus preventing harmful gases from harming the human body and preventing dust from accumulating inside the protective housing.
[0008] Preferably, the insertion mechanism includes a mounting plate, a handle, a fixing bolt, and a placement frame. The handle is fixedly connected to one side of the mounting plate, the fixing bolt is installed on both sides of the handle, and the placement frame is fixedly connected to the other side of the mounting plate. By placing the filter plate in the placement frame and using the handle and fixing bolt to install the filter plate in the filter box, filtration is achieved. The structure is simple, the filter plate is easy to replace, and the maintenance cost is reduced.
[0009] Preferably, the side plate, front fixing plate, and lifting plate are all equipped with transparent tempered glass, which allows the precision of the air conditioner controller soldering to be viewed, while also providing protection to avoid damage to the processing equipment.
[0010] Preferably, there are two suction pipes, which are installed on both sides of the filter box respectively. The two suction pipes can quickly absorb and filter the gas generated by soldering.
[0011] Preferably, the placement frame has a slot inside, which makes it easy to place the filter plate firmly and prevent the filter plate from moving.
[0012] Preferably, a switch is provided on the front of the fan unit, and gas absorption and filtration are performed by switching the fan unit on and off.
[0013] Preferably, the filter box has a fixing hole inside, the size of which is the same as the size of the fixing bolt, to ensure that the insertion mechanism can be installed inside the filter box.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The protective device for the production and processing of this air conditioner controller uses a lifting plate that moves within a slide rail to raise and lower the plate, facilitating the insertion of the controller circuit board for processing. The outer casing is used to protect the circuit board from excessive dust and impurities entering the interior, preventing soldering problems and providing protection against damage to the processing equipment.
[0016] 2. The protective device used in the production and processing of this air conditioner controller allows harmful gases to enter the filter box, pass through the filter plate installed inside the filter box to filter dust and harmful gases, and then be discharged from the exhaust pipe, thus preventing harmful gases from harming the human body and preventing dust from accumulating inside the protective casing. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the protective shell of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the protective component of this utility model;
[0020] Figure 4 This is a schematic diagram of the insertion mechanism of this utility model.
[0021] In the diagram: 1. Workbench; 2. Placement plate; 3. Soldering machine; 4. Protective shell; 5. Protective components; 401. Side plate; 402. Back plate; 403. Top plate; 404. Front fixing plate; 405. Slide rail; 406. Lifting plate; 501. Intake pipe; 502. Transmission pipe; 503. Filter box; 504. Insertion mechanism; 505. Exhaust pipe; 506. Fan unit; 510. Mounting plate; 511. Handle; 512. Fixing bolt; 513. Placement frame. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 This utility model provides a technical solution: a protective device for the production and processing of air conditioner controllers, including a workbench 1, a placement plate 2, a soldering machine 3, a protective shell 4, and a protective component 5. The soldering machine 3 is installed on the top of the workbench 1, the placement plate 2 is installed below the soldering machine 3, the protective shell 4 is fixedly connected to the outer side of the top of the workbench 1, and the protective component 5 is installed on the top of the protective shell 4.
[0024] The protective housing 4 includes a side plate 401, a back plate 402, a top plate 403, a front fixing plate 404, a slide rail 405, and a lifting plate 406. The back plate 402 is fixedly connected to one side of the side plate 401, the top plate 403 is fixedly connected to the top of the side plate 401, the front fixing plate 404 is fixedly connected to the other side of the side plate 401, the slide rail 405 is fixedly connected to one side of the front fixing plate 404, and the lifting plate 406 is slidably connected to the inside of the slide rail 405. The lifting plate 406 moves within the slide rail 405, thereby raising and lowering the lifting plate 406 to facilitate the insertion of the controller circuit board for processing. The protective housing 4 is used to surround the processing area to prevent excess dust and impurities from entering the interior and to prevent soldering problems. The interiors of the side plate 401, the front fixing plate 404, and the lifting plate 406 are all equipped with transparent tempered glass, which allows viewing of the precision of the air conditioner controller soldering process and also provides protection to prevent damage to the processing equipment.
[0025] The protective component 5 includes an intake pipe 501, a transmission pipe 502, a filter box 503, an insertion mechanism 504, an exhaust pipe 505, and a fan unit 506. The intake pipe 501 is located on the top of the top plate 403. The transmission pipe 502 is flanged and connected to one side of the intake pipe 501. The filter box 503 is flanged and connected to one end of the transmission pipe 502. The insertion mechanism 504 is located inside the filter box 503. The exhaust pipe 505 is installed on the top of the filter box 503. The fan unit 506 is screwed and connected to one side of the exhaust pipe 505. By starting the fan unit 506, the intake pipe 501 draws dust from inside the protective housing 4. The harmful gases generated by soldering are absorbed and enter the filter box 503 through the transmission pipe 502. After passing through the filter plate installed in the filter box 503, the dust and harmful gases are filtered and then discharged from the exhaust pipe 505 to avoid the harmful gases from harming the human body and to prevent dust from accumulating inside the protective shell 4. There are two suction pipes 501, which are installed on both sides of the filter box 503. The two suction pipes 501 can quickly absorb and filter the gases generated by soldering. A switch is set on the front of the fan unit 506, and the gas absorption and filtration are performed by switching the fan unit 506.
[0026] The insertion mechanism 504 includes a mounting plate 510, a handle 511, a fixing bolt 512, and a placement frame 513. The handle 511 is fixedly connected to one side of the mounting plate 510, the fixing bolt 512 is installed on both sides of the handle 511, and the placement frame 513 is fixedly connected to the other side of the mounting plate 510. By placing a filter plate in the placement frame 513, the handle 511 and the fixing bolt 512 are used to install the filter plate in the filter box 503 to achieve filtration. The structure is simple, the filter plate is easy to replace, and the maintenance cost is reduced. The placement frame 513 has a slot inside, which makes it easy to place the filter plate firmly and prevent the filter plate from moving. The filter box 503 has a fixing hole inside, the size of which is the same as the size of the fixing bolt 512, to ensure that the insertion mechanism 504 can be installed inside the filter box 503.
[0027] When in use, place the circuit board of the air conditioner controller on the placement plate 2, then manually close the lifting plate 406, start the soldering machine 3, and begin soldering the circuit board. This will generate harmful gases. By starting the fan unit 506, the harmful gases are drawn into the filter box 503 through the intake pipe 501. The gas is filtered by the filter plate installed in the filter box 503 and then discharged from the exhaust pipe 505.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A protective device for manufacturing and processing air conditioner controllers, comprising a workbench (1), a placement plate (2), a soldering machine (3), a protective shell (4), and protective components (5), characterized in that: The soldering processor (3) is installed on the top of the workbench (1), the placing plate (2) is installed below the soldering processor (3), the protective shell (4) is fixedly connected to the outside of the top of the workbench (1), and the protective component (5) is installed on the top of the protective shell (4). The protective shell (4) comprises side plates (401), a back plate (402), a top plate (403), a front fixed plate (404), sliding rails (405) and a lifting plate (406), the back plate (402) is fixedly connected to one side of the side plate (401), the top plate (403) is fixedly connected to the top of the side plate (401), the front fixed plate (404) is fixedly connected to the other side of the side plate (401), the sliding rail (405) is fixedly connected to one side of the front fixed plate (404), and the lifting plate (406) is slidingly connected to the inner side of the sliding rail (405).
2. The protective device for air conditioner controller production and processing according to claim 1, characterized in that: The protective component (5) comprises air suction pipes (501), transmission pipes (502), filter boxes (503), insertion mechanisms (504), air exhaust pipes (505) and fan groups (506), the air suction pipe (501) is arranged on the top of the top plate (403), the transmission pipe (502) is flange-connected to one side of the air suction pipe (501), the filter box (503) is flange-connected to one end of the transmission pipe (502), the insertion mechanism (504) is arranged in the filter box (503), the air exhaust pipe (505) is installed on the top of the filter box (503), and the fan group (506) is screw-connected to one side of the air exhaust pipe (505).
3. The protective device for air conditioner controller production and processing according to claim 2, characterized in that: The insertion mechanism (504) comprises a mounting plate (510), a handle (511), fixing bolts (512) and a placing frame (513), the handle (511) is fixedly connected to one side of the mounting plate (510), the fixing bolts (512) are installed on the two sides of the handle (511), and the placing frame (513) is fixedly connected to the other side of the mounting plate (510).
4. The protective device for air conditioner controller production and processing according to claim 1, characterized in that: The inside of the side plate (401), the front fixed plate (404) and the lifting plate (406) is provided with transparent tempered glass.
5. The protective device for air conditioner controller production and processing according to claim 2, characterized in that: The number of the air suction pipes (501) is two, and the air suction pipes (501) are installed on the two sides of the filter box (503).
6. The protective device for air conditioner controller production and processing according to claim 3, characterized in that: The inside of the placing frame (513) is provided with a clamping groove.
7. The protective device for air conditioner controller production and processing according to claim 2, characterized in that: The front of the fan group (506) is provided with a switch.
8. The protective device for air conditioner controller production and processing according to claim 2, characterized in that: The inside of the filter box (503) is provided with a fixing hole, and the size of the fixing hole is consistent with the size of the fixing bolt (512). The front of the fan group (506) is provided with a switch.