Optical storage power supply case

By adopting a built-in centrifugal fan and a sealed channel structure in the photovoltaic power storage chassis, the problems of high overall height and noise caused by fixing the inductor slots and MOSFETs at the bottom of the chassis are solved, achieving the effects of lightweight, low cost and high waterproof performance.

CN223772354UActive Publication Date: 2026-01-06SHENZHEN GOSPELL DIGITAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423046695.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-06
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing photovoltaic power supply chassis suffer from problems such as increased overall height and size, high noise, and high cost due to the inductor slots and MOSFET heat sinks being fixed at the bottom of the chassis.

Method used

The chassis features a cavity structure formed by the base and top cover, with a built-in centrifugal fan. The air inlet and outlet covers form a sealed channel. The inductor slots and MOSFETs are fixed inside the chassis and waterproofed using extruded profiles and thermally conductive adhesive. The fan is placed inside the chassis for heat dissipation.

Benefits of technology

The overall height and size of the machine have been reduced, noise has been lowered, costs have been reduced, and aesthetics and waterproof performance have been improved, meeting the requirements for lightweight design and low price.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of power supplies, and discloses a light storage power supply case which comprises a base and an upper cover, the base comprises a bottom plate and a side plate, a PCB is arranged on the bottom plate, an air inlet cover plate and an air outlet cover plate are arranged on the PCB, one end of the air inlet cover plate is connected with the air outlet cover plate, the other end of the air inlet cover plate is connected with the side plate, one end of the air outlet cover plate is connected with the side plate, and the other end of the air outlet cover plate is connected with the upper cover. An air inlet channel is formed between the air inlet cover plate and the PCB, an air outlet channel is formed between the air outlet cover plate and the PCB, the air inlet channel is communicated with the air outlet channel, a first electric device and a second electric device are arranged on the PCB, the first electric device abuts against the outer wall of the air inlet cover plate or the outer wall of the air outlet cover plate, the second electric device is located in the air inlet channel, and a fan is arranged in the air inlet channel or the air outlet channel. The utility model has the beneficial effects that the height of the whole machine is reduced, the characteristics of small size, attractive appearance, light weight and low price of the power supply are met, the noise of the whole machine is greatly reduced, and the experience feeling of customers is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of power supply technology, and in particular to a photovoltaic power storage chassis. Background Technology

[0002] Optical storage power products have two or more inductor slots independently fixed at the bottom of the enclosure, and the heatsink for the MOSFET is also separately fixed at the bottom of the enclosure. Fixing the inductor slots at the bottom of the enclosure increases the overall height of the unit, and fixing the MOSFET heatsink at the bottom of the enclosure increases the overall size of the unit. The MOSFET requires a separate heatsink for heat dissipation, which increases the cost. The use of axial fans, which are placed outside the enclosure, results in excessive noise from the entire unit.

[0003] Therefore, it is necessary to provide a photovoltaic power supply chassis that reduces the overall height, is aesthetically pleasing, lightweight, and inexpensive, while meeting the requirements for heat dissipation and waterproofing. Utility Model Content

[0004] This utility model discloses a photovoltaic power storage chassis, which can effectively solve the technical problems involved in the background art.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] A photovoltaic power storage chassis includes a base and a top cover. The base includes a bottom plate and a side plate. The side plate is mounted on the top surface of the bottom plate, and the top cover is mounted on the top surface of the side plate. The bottom plate, the side plate, and the top cover together form a cavity. A PCB board is disposed on the bottom plate. The PCB board has an air inlet cover disposed vertically and an air outlet cover disposed horizontally. One end of the air inlet cover is connected to the air outlet cover, and the other end is connected to the side plate. One end of the air outlet cover is connected to the side plate. The side plate has an air inlet corresponding to the position of the air inlet cover, and the side plate has an air outlet corresponding to the position of the air outlet cover. An air outlet is provided at the location. The air inlet cover, the air outlet cover, the PCB board, and the side plate are sealed together. The air outlet cover, the PCB board, and the side plate are sealed together. An air inlet channel is formed between the air inlet cover and the PCB board. An air outlet channel is formed between the air outlet cover and the PCB board. The air inlet channel and the air outlet channel are connected. Electrical component one and electrical component two are provided on the PCB board. Electrical component one abuts against the outer wall of the air inlet cover or the air outlet cover. Electrical component two is located in the air inlet channel. A fan is provided in the air inlet channel or the air outlet channel.

[0007] The entire airflow is inside the chassis, using a centrifugal fan placed inside the chassis. Air enters from the bottom and exits from the left and right. The main heatsink (extruded profile) is fixed to the PCB board inside the chassis. Partial potting is used to waterproof the heatsink and the PCB. MOSFETs are attached to both sides of the extruded profile for heat dissipation. The bottom air intake and the heatsink are waterproofed with inner and outer rubber rings, and the air outlet and the air duct are waterproofed with inner and outer rubber rings. The control box and the top cover are integrally stretched and formed, and the chassis is integrally stretched and formed. Rubber rings are used between the chassis and the top cover for waterproofing. It is lightweight, has fewer parts, high waterproof quality, relatively inexpensive, and small in size.

[0008] As a preferred improvement of this utility model: the other end of the air outlet cover is also connected to the side plate, and the number of air outlets is two.

[0009] As a preferred improvement of this utility model, the side plate is provided with a waterproof connector that communicates with the internal cavity.

[0010] As a preferred improvement of this utility model, the air inlet cover, the air outlet cover, and the PCB board are fixed by welding or screws.

[0011] As a preferred improvement of this utility model: thermally conductive adhesive is provided at the connection between the electrical component and the air inlet cover or the air outlet cover.

[0012] As a preferred improvement of this utility model, waterproof adhesive is provided at the connection between the air inlet cover and the air outlet cover and the PCB board.

[0013] As a preferred improvement of this utility model: the first electrical component includes a MOS transistor, and the second electrical component includes an inductor and a transformer.

[0014] As a preferred improvement of this utility model: the fan is a centrifugal fan and is located at the connection point of the air inlet channel and the air outlet channel.

[0015] As a preferred improvement of this utility model: the upper cover and the side plate are connected by a snap-fit ​​or screw connection, a waterproof rubber ring is provided between the upper cover and the side plate, a filter screen is provided at both the air inlet and the air outlet, and a waterproof rubber ring is provided at the connection between the filter screen and the side plate.

[0016] As a preferred improvement of this utility model, the photovoltaic power storage power supply chassis adopts a waterproof rating of IP54 or IP65.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. The fan is a centrifugal fan, placed inside the chassis; air is drawn in from the bottom of the chassis and exhausted from the left and right sides. Both the intake and exhaust air ducts are located inside the chassis; the intake duct is made of extruded material, the inductor is fixed inside the extruded material, and the MOSFET is fixed outside the extruded material. The control box and the top cover are integrally stretched and formed. The chassis is processed by stretching mold, which is low in cost and high in performance.

[0019] 2. The inductor slot (extruded profile) is fixed on top of the PCB and placed inside the chassis, reducing the overall height of the power supply and achieving the characteristics of small size, aesthetics, light weight, and low price. The inductor slot (extruded profile) placed inside the chassis provides airflow for the inductor and transformer, as well as heat dissipation for the MOSFETs, achieving multiple uses for a single component and maximizing cost savings. The use of a centrifugal fan (which is quieter than an axial fan) for cooling, and its placement inside the chassis, greatly reduces the overall noise of the power supply and significantly improves the customer experience. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0021] Figure 1 This is a schematic diagram of a photovoltaic energy storage power supply chassis according to the present invention;

[0022] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0023] Figure 3 This is a side view of the chassis of this utility model;

[0024] Figure 4 This is a cross-sectional view of the present invention.

[0025] In the diagram: 100-base, 110-base plate, 120-side plate, 121-air inlet, 122-air outlet, 123-waterproof connector, 130-PCB board, 131-electrical component one, 132-electrical component two, 140-air inlet cover, 150-air outlet cover, 160-fan, 200-top cover. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0028] Furthermore, in this invention, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0029] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0030] Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but only if they are feasible for those skilled in the art. If the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

[0031] Please see Figures 1-4As shown, this utility model provides a photovoltaic power storage chassis, including a base 100 and a top cover 200. The base 100 includes a bottom plate 110 and a side plate 120. The side plate 120 is installed on the top surface of the bottom plate 110, and the top cover 200 is installed on the top surface of the side plate 120. The bottom plate 110, the side plate 120, and the top cover 200 together form a cavity. A PCB board 130 is provided on the bottom plate 110. The PCB board 130 is provided with an air inlet cover 140 arranged vertically and an air outlet cover 150 arranged horizontally. One end of the air inlet cover 140 is connected to the air outlet cover 150, and the other end is connected to the side plate 120. One end of the air outlet cover 150 is connected to the side plate 120. The side plate 120 is provided with an air inlet 121 corresponding to the position of the air inlet cover 140. An air outlet 122 is provided at the position corresponding to the air outlet cover 150. The air inlet cover 140 is sealed to the air outlet cover 150, the PCB board 130 and the side plate 120. The air outlet cover 150 is sealed to the PCB board 130 and the side plate 120. An air inlet channel is formed between the air inlet cover 140 and the PCB board 130. An air outlet channel is formed between the air outlet cover 150 and the PCB board 130. The air inlet channel and the air outlet channel are connected. An electrical component 131 and an electrical component 132 are provided on the PCB board 130. The electrical component 131 abuts against the outer wall of the air inlet cover 140 or the air outlet cover 150. The electrical component 132 is located in the air inlet channel. A fan 160 is provided in the air inlet channel or the air outlet channel.

[0032] Specifically, the base plate 110, the side plate 120, and the top cover 200 form a box, with an internal cavity for installing electrical components. The box is approximately rectangular, but can also be other shapes. Sealing rings or waterproof adhesive are used at the joints of each component to ensure the device's sealing and waterproof performance. In this embodiment, the photovoltaic power supply chassis has a waterproof rating of IP54 or IP65. The air inlet cover 140 and the air outlet cover 150 are sealed to the PCB board 130, effectively dividing the internal cavity of the chassis into two parts: the inner part of the air inlet cover 140 and the outer part is for heat dissipation, and the outer part is for component installation; the two parts are not connected. When the fan 160 operates, it drives airflow, directly dissipating heat from the electrical components 132 located in the heat dissipation section. As the airflow occurs, the heat from the air inlet cover 140 and the air outlet cover 150 is carried away, which also helps to dissipate heat from other components inside the cavity. For electrical component 131, which generates a relatively large amount of heat, placing it close to the air inlet cover 140 can improve heat dissipation. The air inlet cover 140 and the air outlet cover 150 are made of aluminum profiles or other materials with good thermal conductivity. The electrical component 132 located in the air inlet channel is itself waterproofed by applying some waterproof adhesive, and the PCB board surface is also waterproofed.

[0033] In one embodiment, the other end of the air outlet cover 150 is also connected to the side plate 120, and the number of air outlets 122 is two, such as... Figure 2 In the middle, there is a T-shaped heat dissipation structure. The air inlet cover 140 and the air outlet cover 150 are connected in the middle section, which is equivalent to bottom air intake and left and right air outlet.

[0034] As one implementation, the side plate 120 is provided with a waterproof connector 123 that communicates with the internal cavity, facilitating the connection of electrical components.

[0035] In one implementation, the air inlet cover 140, the air outlet cover 150, and the PCB board 130 are welded or screwed together, or they can be fixed with glue, as long as sealing is ensured. Thermally conductive adhesive is applied to the connection between the electrical component 131 and the air inlet cover 140 or the air outlet cover 150, and waterproof adhesive is applied to the connection between the air inlet cover 140 and the air outlet cover 150 and the PCB board 130, creating a waterproof structure and improving waterproofing and heat dissipation performance. It should be further noted that any other components used to achieve the above effects should fall within the inventive concept of this utility model and should be protected within the scope of this utility model.

[0036] In one implementation, the first electrical component 131 includes a MOSFET, and the second electrical component 132 includes an inductor and a transformer. The installation position of the electrical components is determined according to their performance and heat dissipation requirements.

[0037] As one implementation, the fan 160 is a centrifugal fan and is located at the connection point of the air inlet channel and the air outlet channel, which has good heat dissipation performance and low noise.

[0038] In one embodiment, the upper cover 200 and the side plate 120 are connected by a snap-fit ​​or screw connection. A waterproof rubber ring is provided between the upper cover 200 and the side plate 120. Filters are provided at both the air inlet 121 and the air outlet 122, and a waterproof rubber ring is provided at the connection between the filter and the side plate 120. It should be further noted that any other components used to achieve the above effects should fall within the inventive concept of this utility model and should be protected within the scope of this utility model.

[0039] Working Principle: The base 100 houses the air inlet cover 140 and the air outlet cover 150, with waterproof adhesive applied at the connection points to ensure the chassis's waterproof performance. Fans 160 are installed inside the air inlet cover 140 and the air outlet cover 150 to dissipate heat from the electrical components inside and on the outer walls of these covers. This reduces the overall height of the power supply, achieving a small, aesthetically pleasing, lightweight, and low-cost design. It provides airflow for the inductors and transformers while also cooling the MOSFETs, achieving multiple uses for a single component and maximizing cost savings. The fans, placed inside the chassis, significantly reduce overall noise and greatly improve the customer experience.

[0040] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A light storage power supply cabinet, characterized in that: The application relates to a waterproof electronic device, which comprises a base (100) and an upper cover (200), the base (100) comprises a bottom plate (110) and a side plate (120) installed on the top surface of the bottom plate (110), the upper cover (200) is installed on the top surface of the side plate (120), the bottom plate (110), the side plate (120) and the upper cover (200) enclose a cavity, a PCB plate (130) is arranged on the bottom plate (110), the PCB plate (130) is provided with an air inlet cover plate (140) arranged in the vertical direction and an air outlet cover plate (150) arranged in the horizontal direction, one end of the air inlet cover plate (140) is connected with the air outlet cover plate (150), and the other end is connected with the side plate (120), one end of the air outlet cover plate (150) is connected with the side plate (120), the side plate (120) is provided with an air inlet (121) corresponding to the position of the air inlet cover plate (140), and the side plate (120) is provided with an air outlet (122) corresponding to the position of the air outlet cover plate (150), the air inlet cover plate (140) is in sealed connection with the air outlet cover plate (150), the PCB plate (130) and the side plate (120), the air outlet cover plate (150) is in sealed connection with the PCB plate (130) and the side plate (120), the air inlet cover plate (140) and the PCB plate (130) form an air inlet channel, the air outlet cover plate (150) and the PCB plate (130) form an air outlet channel, the air inlet channel and the air outlet channel are communicated, the PCB plate (130) is provided with an electric device one (131) and an electric device two (132), the electric device one (131) abuts against the outer wall of the air inlet cover plate (140) or the air outlet cover plate (150), the electric device two (132) is located in the air inlet channel, and a fan (160) is arranged in the air inlet channel or the air outlet channel.

2. The photovoltaic power storage system of claim 1, wherein: The other end of the air outlet cover plate (150) is also connected with the side plate (120), and the number of the air outlets (122) is two.

3. The photovoltaic power storage system of claim 1, wherein: The side plate (120) is provided with a waterproof joint (123) communicated with the internal cavity.

4. The photovoltaic power storage system of claim 1, wherein: The air inlet cover plate (140), the air outlet cover plate (150) and the PCB plate (130) are welded or fixed by screws.

5. The photovoltaic power storage system of claim 1, wherein: Heat-conducting glue is arranged at the connecting position between the electric device one (131) and the air inlet cover plate (140) or the air outlet cover plate (150).

6. The photovoltaic power storage system of claim 1, wherein: Waterproof glue is arranged at the connecting position between the air inlet cover plate (140), the air outlet cover plate (150) and the PCB plate (130).

7. The photovoltaic power storage system of claim 1, wherein: The electric device one (131) comprises a MOS tube, and the electric device two (132) comprises an inductor and a transformer.

8. The photovoltaic power storage system of claim 1, wherein: The fan (160) is a centrifugal fan and is located at the connecting position of the air inlet channel and the air outlet channel.

9. The photovoltaic power storage system of claim 1, wherein: The upper cover (200) is connected with the side plate (120) by buckling or screwing, waterproof rubber rings are arranged between the upper cover (200) and the side plate (120), filter screens are arranged at the air inlet (121) and the air outlet (122), and waterproof rubber rings are arranged at the connecting positions of the filter screens and the side plate (120).

10. The photovoltaic power storage system of claim 1, wherein: The light storage power supply machine box adopts a waterproof level of IP54 or IP65.