Ash removal mechanism of explosion-proof dust remover

Abstract

The utility model relates to the technical field of dust removal of dust removers, in particular to a dust removal mechanism of an anti-explosion dust remover, which comprises a box body, a partition plate is fixedly mounted between the middle parts of the inner walls of the box body; a plurality of mounting circular grooves which are uniformly distributed in a rectangular shape are formed in the top surface of the partition plate; a blowing mechanism located above the partition plate is arranged in the box body, the blowing mechanism comprises a lifting assembly arranged between the partition plate and the inner top surface of the box body, and the lifting assembly is provided with a blowing assembly in a transmission mode; the blowing assembly comprises an air supply assembly; the air supply assembly is connected with a plurality of groups of spray head assemblies; according to the utility model, through the arrangement of the nozzle assembly, pulse airflow can directly and uniformly act on the filter material, meanwhile, the air outlet end of the filter cartridge is closed, and the pulse jet airflow can be concentrated in the filter cartridge to form a higher pressure difference, so that the ash removal effect is further improved.

Description

Technical Field

[0001] This utility model relates to the field of dust collector cleaning technology, specifically a dust collector cleaning mechanism for explosion-proof dust collectors. Background Technology

[0002] Explosion-proof dust collectors are dust removal devices specifically designed to handle dust that poses an explosion risk in industrial environments. Their primary purpose is to effectively collect and filter dust while ensuring the safety of equipment and personnel in the event of an accidental explosion. Many explosion-proof dust collectors are equipped with pulse-jet cleaning functionality. Pulse-jet cleaning is a common method for cleaning filter cartridges; it uses a high-pressure pulsed airflow to instantly impact the filter media, rapidly removing dust accumulated on the surface.

[0003] When the dust collector detects an increase in the differential pressure of the filter cartridges, indicating that dust accumulation has reached a certain level, the control system automatically triggers the cleaning program. The control system activates the pulse valve, releasing stored compressed air. This air is typically delivered rapidly to the pulse nozzles via an air tank or air source. The high-pressure pulse airflow is instantly ejected through the nozzles and simultaneously enters the filter cartridges. This airflow rapidly diffuses and generates a powerful impact force, instantly stripping and blowing off dust and particles adhering to the filter media surface, effectively reducing the resistance of the filter cartridges.

[0004] However, the existing pulse cleaning process still has the following shortcomings:

[0005] Existing nozzles are generally located at the air outlet of the filter cartridge. After the high-pressure pulsed airflow enters the filter cartridge, it cannot make timely and uniform contact with the filter material. Furthermore, the air outlet of the filter cartridge is in an open state during the pulsed airflow, and part of the energy of the pulsed airflow is released to the external environment. This causes the airflow to be unable to concentrate inside the filter cartridge, reducing the impact force and resulting in the inability to effectively remove the accumulated dust. Utility Model Content

[0006] The purpose of this utility model is to provide a dust removal mechanism for an explosion-proof dust collector to solve the problems mentioned in the background art.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] An explosion-proof dust collector cleaning mechanism includes a housing, an air inlet pipe installed at the bottom of one side of the housing, and an air outlet pipe installed at the top of the housing; a partition is fixedly installed between the middle of the inner wall of the housing, and a plurality of rectangularly evenly distributed mounting grooves are opened on the top surface of the partition, the mounting grooves being used for a sealed threaded connection with the air outlet end of the filter cartridge.

[0009] The housing is provided with a blowing mechanism located above the partition. The blowing mechanism includes a lifting assembly disposed between the partition and the top surface of the housing. The lifting assembly is throttledly mounted with the blowing assembly.

[0010] The spraying assembly includes an air supply assembly, which is connected to multiple sets of nozzle assemblies. The number of the multiple sets of nozzle assemblies is equal to the number of multiple mounting slots, and they are aligned one by one.

[0011] Furthermore, the gas supply assembly includes a conduit that runs through the side of the housing near the top. One end of the conduit, located inside the housing, is fixedly connected to a telescopic bellows. The other end of the conduit, away from the telescopic bellows, is connected to a gas cylinder. A pulse valve connected to the dust collector control system is installed in the conduit.

[0012] An air guiding component is fixedly connected to the end of the telescopic corrugated pipe away from the duct.

[0013] Furthermore, the air guiding assembly includes two parallel air guiding pipes, and an air guiding pipe is fixedly connected between the middle positions of the two air guiding pipes to pass through the two air guiding pipes. A connecting pipe is fixedly installed through the middle position of the outer periphery of the air guiding pipe, and the end of the connecting pipe away from the air guiding pipe is fixedly connected to the end of the telescopic corrugated pipe away from the guide tube.

[0014] A connecting rod is fixedly connected between the two ends of the two air guide tubes, and a connecting plate is provided in the middle of the connecting rod;

[0015] The lower side of the air duct is fixedly connected to multiple sets of nozzle assemblies arranged in an array along the length of the air duct.

[0016] Furthermore, the nozzle assembly includes a blowpipe that is fixedly connected to the air guide pipe, and the periphery of the blowpipe includes a conical plug installed near the air guide pipe.

[0017] The outer periphery of the blowpipe has multiple evenly distributed blow holes.

[0018] Furthermore, the lifting assembly includes a motor, a screw, and a slide rod. The screw is rotatably installed between the top surface of the partition and the inner top surface of the housing, and the slide rod is fixedly installed between the top surface of the partition and the inner top surface of the housing.

[0019] The screw thread passes through one of the connecting discs, and the slide bar slides through the other connecting disc;

[0020] The motor is fixedly installed on the top surface of the housing, and the motor is located directly above the screw. The top end of the screw rotates through the top of the housing and is fixedly connected to the output shaft end of the motor.

[0021] Furthermore, the bottom of the box is open and a funnel is fixedly installed thereon. A discharge pipe is fixedly installed at the bottom of the funnel, and a gate valve is installed in the discharge pipe.

[0022] The beneficial effects of this utility model are:

[0023] In this invention, the nozzle assembly allows the blowpipe to extend into the filter cartridge, ensuring that the blowholes are evenly aligned with the filter media. This allows the pulsed airflow to act directly and evenly on the filter media, effectively removing dust and particles adhering to the surface of the filter media and improving the cleaning effect. Simultaneously, the conical plug seals the air outlet of the filter cartridge, concentrating the pulsed airflow inside the cartridge and creating a higher pressure difference. This more effectively impacts and peels off the adhering substances, resulting in a more thorough cleaning and further improving the cleaning effect. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 yes Figure 1 Enlarged view of section A;

[0027] Figure 3 This is a schematic diagram of the structure of the jetting assembly in this utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the partition plate of this utility model;

[0029] The accompanying figure is labeled as follows:

[0030] 1-Box body, 2-Inlet pipe, 3-Outlet pipe, 4-Function funnel, 5-Discharge pipe, 6-Filter cartridge, 7-Baffle plate, 8-Conduit pipe, 9-Pulse valve, 10-Screw, 11-Motor, 12-Telescopic corrugated pipe, 13-Connecting pipe, 14-Air guide pipe one, 15-Conical plug, 16-Puff pipe, 17-Puff hole, 18-Mounting groove, 19-Connecting rod, 20-Connecting plate, 21-Slide rod, 22-Air guide pipe two. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Example 1:

[0033] Please see Figures 1-4 In this embodiment of the present invention, an explosion-proof dust collector cleaning mechanism includes a housing 1, an air inlet pipe 2 installed at the bottom of one side of the housing 1, and an air outlet pipe 3 installed at the top of the housing 1; a partition 7 is fixedly installed between the middle of the inner wall of the housing 1, and a plurality of rectangular and evenly distributed mounting grooves 18 are opened on the top surface of the partition 7, which are used for sealing threaded connection with the air outlet end of the filter cartridge 6.

[0034] The housing 1 is provided with a blowing mechanism located above the partition 7. The blowing mechanism includes a lifting component disposed between the partition 7 and the inner top surface of the housing 1. The lifting component is driven to install the blowing component.

[0035] The spray assembly includes an air supply assembly, which is connected to multiple sets of nozzle assemblies. The number of multiple sets of nozzle assemblies is equal to the number of multiple mounting slots 18, and they are aligned one by one.

[0036] The gas supply component includes a conduit 8 that runs through the side of the housing 1 near the top. One end of the conduit 8 located inside the housing 1 is fixedly connected to a telescopic bellows 12. The other end of the conduit 8 away from the telescopic bellows 12 is connected to a gas cylinder. A pulse valve 9 connected to the dust collector control system is installed in the conduit 8.

[0037] An air guiding component is fixedly connected to the end of the telescopic bellows 12 away from the duct 8.

[0038] The air guiding assembly includes two parallel air guiding pipes 14. A second air guiding pipe 22 is fixedly connected between the middle positions of the two air guiding pipes 14 and passes through the two air guiding pipes 14. A connecting pipe 13 is fixedly installed through the middle position of the outer periphery of the second air guiding pipe 22. The end of the connecting pipe 13 away from the second air guiding pipe 22 is fixedly connected to the end of the telescopic corrugated pipe 12 away from the guide pipe 8.

[0039] A connecting rod 19 is fixedly connected between the two ends of the two air guide tubes 14, and a connecting plate 20 is provided in the middle of the connecting rod 19.

[0040] The lower side of the air duct 14 is fixedly connected to multiple nozzle assemblies arranged in an array along the length of the air duct 14.

[0041] The nozzle assembly includes a blow pipe 16 that is fixedly connected to the air duct 14, and a conical plug 15 is installed on the periphery of the blow pipe 16 near the air duct 14.

[0042] Multiple evenly distributed blow holes 17 are provided on the periphery of the blow pipe 16.

[0043] The lifting assembly includes a motor 11, a screw 10, and a slide rod 21. The screw 10 is rotatably installed between the top surface of the partition 7 and the inner top surface of the box 1, and the slide rod 21 is fixedly installed between the top surface of the partition 7 and the inner top surface of the box 1.

[0044] The screw 10 is threaded through one connecting disc 20, and the slide rod 21 slides through another connecting disc 20;

[0045] The motor 11 is fixedly installed on the top surface of the housing 1, and the motor 11 is located directly above the screw 10. The top end of the screw 10 rotates through the top of the housing 1 and is fixedly connected to the output shaft end of the motor 11.

[0046] When using this utility model:

[0047] During dust removal, the motor 11 first drives the screw 10 to rotate. The rotation of the screw 10 adjusts the air guide assembly to descend through the connecting plate 20, so that multiple sets of nozzle assemblies enter multiple filter cartridges 6. Specifically, the blow pipe 16 extends into the filter cartridge 6, and the conical plug 15 squeezes and contacts the air outlet port of the filter cartridge 6, thereby sealing the air outlet end of the filter cartridge 6, so that the interior of the filter cartridge 6 is in a sealed space. Then, the pulse airflow enters the two air guide pipes 14 through the duct 8, the telescopic corrugated pipe 12, the connecting pipe 13, and the second air guide pipe 22. The airflow in the first air guide pipe 14 enters the multiple blow pipes 16, and then is sprayed out through the multiple blow holes 17 into the filter cartridge 6.

[0048] In this invention, the nozzle assembly allows the blowpipe 16 to extend into the filter cartridge 6, ensuring that the blowhole 17 is evenly aligned with the filter material in the cartridge 6. This allows the pulsed airflow to act directly and evenly on the filter material, effectively removing dust and particles adhering to the surface of the filter material and improving the cleaning effect. Simultaneously, the conical plug 15 seals the air outlet of the filter cartridge 6, concentrating the pulsed airflow inside the cartridge 6 and creating a higher pressure difference. This more effectively impacts and peels off the adhering substances, making the cleaning more thorough and further improving the cleaning effect.

[0049] Example 2:

[0050] Please see Figure 1 Based on Example 1, the bottom of the box 1 is open and a funnel 4 is fixedly installed therein. A discharge pipe 5 is fixedly installed at the bottom of the funnel 4, and a gate valve is installed in the discharge pipe 5.

[0051] The funnel 4 and discharge pipe 5 facilitate the centralized collection of dust and impurities that have fallen during cleaning, thus improving the practicality of this invention.

[0052] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A dust removal mechanism for an explosion-proof dust collector, comprising a housing (1), wherein an air inlet pipe (2) is installed at the bottom of one side of the housing (1), and an air outlet pipe (3) is installed at the top of the housing (1); characterized in that, A partition (7) is fixedly installed between the middle of the inner wall of the box (1). The top surface of the partition (7) is provided with a plurality of rectangular and evenly distributed mounting grooves (18). The mounting grooves (18) are used to seal the air outlet of the filter cartridge (6) with a threaded connection. The box (1) is provided with a spraying mechanism located above the partition (7). The spraying mechanism includes a lifting assembly disposed between the partition (7) and the inner top surface of the box (1). The lifting assembly is driven to install the spraying assembly. The spraying assembly includes an air supply assembly, which is connected to multiple sets of nozzle assemblies. The number of the multiple sets of nozzle assemblies is equal to the number of multiple mounting slots (18), and they are aligned one by one.

2. The dust removal mechanism for an explosion-proof dust collector according to claim 1, characterized in that, The gas supply assembly includes a conduit (8) that runs through the side of the housing (1) near the top. One end of the conduit (8) located inside the housing (1) is fixedly connected to a telescopic bellows (12). The other end of the conduit (8) away from the telescopic bellows (12) is connected to a gas cylinder. A pulse valve (9) connected to the dust collector control system is installed in the conduit (8). The end of the telescopic corrugated pipe (12) away from the conduit (8) is fixedly connected to an air guiding component.

3. The dust removal mechanism for an explosion-proof dust collector according to claim 2, characterized in that, The air guiding assembly includes two parallel air guiding pipes (14). A second air guiding pipe (22) is fixedly connected between the middle positions of the two air guiding pipes (14) to pass through the two air guiding pipes (14). A connecting pipe (13) is fixedly installed through the middle position of the outer periphery of the second air guiding pipe (22). The end of the connecting pipe (13) away from the second air guiding pipe (22) is fixedly connected to the end of the telescopic corrugated pipe (12) away from the guide pipe (8). A connecting rod (19) is fixedly connected between the two ends of the two air guide tubes (14), and a connecting plate (20) is provided in the middle of the connecting rod (19). The lower side of the air duct (14) is fixedly connected to multiple sets of nozzle assemblies arranged in an array along the length of the air duct (14).

4. The dust removal mechanism for an explosion-proof dust collector according to claim 3, characterized in that, The nozzle assembly includes a blow pipe (16) that is fixedly connected to the air guide pipe (14) in a through manner, and the periphery of the blow pipe (16) includes a conical plug (15) installed near the air guide pipe (14). The outer periphery of the blow pipe (16) is provided with a plurality of evenly distributed blow holes (17).

5. The dust removal mechanism for an explosion-proof dust collector according to claim 3, characterized in that, The lifting assembly includes a motor (11), a screw (10) and a slide rod (21). The screw (10) is rotatably installed between the top surface of the partition (7) and the inner top surface of the box (1), and the slide rod (21) is fixedly installed between the top surface of the partition (7) and the inner top surface of the box (1). The screw (10) is threaded through one of the connecting discs (20), and the slide bar (21) slides through the other connecting disc (20). The motor (11) is fixedly installed on the top surface of the housing (1), and the motor (11) is located directly above the screw (10). The top end of the screw (10) rotates through the top of the housing (1) and is fixedly connected to the output shaft end of the motor (11).

6. The dust removal mechanism for an explosion-proof dust collector according to claim 1, characterized in that, The bottom of the box (1) is open and a funnel (4) is fixedly installed thereon. A discharge pipe (5) is fixedly installed at the bottom of the funnel (4) and a gate valve is installed in the discharge pipe (5).

Images