Fused quartz screening device
By combining the design of brackets, guiding mechanisms, support mechanisms, crank-rocker mechanisms and drive components, the problem of low screening efficiency caused by material accumulation in fused silica screening is solved, achieving rapid material dispersion and shortening screening time, thus improving the efficiency of the production process.
Patent Information
- Application Number
- CN202423119508.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing technologies, material accumulation during the fused silica screening process leads to low screening efficiency, excessively long screening time, and difficulty in quickly dispersing and passing through the screen.
The design employs a combination of bracket, guide mechanism, support mechanism, crank-rocker mechanism and drive assembly. Through the inclined setting of the guide mechanism and the reciprocating motion of the crank-rocker mechanism, the material is quickly dispersed and passes through the screen, and the elastic potential energy of the support mechanism is used to accelerate the screening process.
It effectively improves screening efficiency, reduces the screening time required per unit output, and enhances the efficiency of the production process.
Smart Images

Figure CN223775345U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of impurity removal from fused silica, and in particular to a fused silica screening device. Background Technology
[0002] Fused silica, an amorphous substance of silicon dioxide, possesses typical glass properties, with its atomic structure exhibiting a long-range disordered state. In industrial applications, fused silica has a wide range of uses, primarily in precision casting, providing an excellent base material for the molding of high-precision parts; in the glass and ceramics industry, it effectively improves product performance and quality; in the refractory materials field, it can withstand high-temperature environments, providing excellent thermal insulation and structural support; and in the electronics and electrical appliance industry, it is an indispensable key material in the manufacturing of many electronic components.
[0003] In the production process of fused silica, the screening process is crucial. However, the current practice of using vibrating screens for most fused silica screening operations has significant drawbacks. When a large amount of material accumulates on the screen, vibration alone is insufficient to quickly disperse the material and achieve efficient screening. Because the material cannot be dispersed quickly, much of it remains in a state of accumulation for an extended period, failing to pass through the screen in time. This results in an excessively long screening process and a significant reduction in screening efficiency. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, the purpose of this utility model is to propose a fused silica screening device that can effectively improve screening efficiency, enable materials to disperse quickly and pass through the screen, reduce the screening time required per unit output, and make the production process more efficient and smooth.
[0006] To achieve the above objectives, this utility model proposes a fused silica screening device, comprising a support frame, two guiding mechanisms, a supporting mechanism, a screen disc, a crank-rocker mechanism, and a drive assembly. The two guiding mechanisms are arranged side-by-side and inclined on the support frame; the supporting mechanism is movably mounted on the two guiding mechanisms; the screen disc is mounted on the supporting mechanism, and one end of the screen disc has a discharge port; the crank-rocker mechanism is rotatably mounted on the support frame and pivotally connected to the supporting mechanism; the drive assembly is mounted on the support frame and connected to the crank-rocker mechanism.
[0007] This invention relates to a fused silica screening device, which can effectively improve screening efficiency, enable materials to disperse quickly and pass through the screen, reduce the screening time required per unit output, and make the production process more efficient and smooth.
[0008] In addition, the fused silica screening apparatus proposed in the application may also have the following additional technical features:
[0009] Specifically, the guiding mechanism includes a tripod and a wave guide rail, wherein the tripod is inclinedly mounted on the support, and the wave guide rail is integrally formed and connected to the tripod.
[0010] Specifically, the support mechanism includes two sets of grooved wheels, a tray, and two sets of springs. The two sets of grooved wheels are respectively rolled on the corresponding wave guide rails, and each set of grooved wheels includes two grooved wheels arranged side by side. The tray is arranged on the two sets of grooved wheels, and a discharge port is opened at the end of the tray near the discharge port. The two sets of springs are respectively arranged on both sides of the tray, and each set of springs includes two springs arranged side by side. One end of the spring is fixedly connected to the side wall of the tray through a connecting block, and the other end of the spring is fixedly connected to the side wall of the screen plate through a connecting block.
[0011] Specifically, the crank-rocker mechanism includes a drive shaft, a crank, and a rocker arm. The drive shaft is rotatably mounted on the bracket. The crank is fixedly mounted on one end of the drive shaft, and a drive rod is vertically mounted on the end face of the crank at an eccentric position. One end of the rocker arm is sleeved on the drive rod, and the other end of the rocker arm is pivotally connected to the tray via a pin.
[0012] Specifically, the drive assembly includes a drive mechanism and a belt drive mechanism, wherein the drive mechanism is mounted on the bracket, and the output end of the drive mechanism is connected to the drive shaft via the belt drive mechanism.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 A three-dimensional fused silica screening device according to an embodiment of the present invention Figure 1 ;
[0016] Figure 2 A three-dimensional fused silica screening device according to an embodiment of the present invention Figure 2 .
[0017] As shown in the figure: 10, bracket; 20, guide mechanism; 21, tripod; 22, wave guide rail; 30, support mechanism; 31, grooved wheel; 32, tray; 33, spring; 301, discharge port; 40, screen plate; 41, discharge port; 50, crank-rocker mechanism; 51, drive shaft; 52, crank; 53, rocker; 501, drive rod; 60, drive assembly; 61, drive mechanism; 62, belt drive mechanism. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0019] The fused silica screening device of this utility model embodiment will now be described with reference to the accompanying drawings.
[0020] like Figure 1 and Figure 2 As shown, the fused silica screening device of this utility model embodiment may include a bracket 10, two guiding mechanisms 20, a support mechanism 30, a sieve plate 40, a crank rocker mechanism 50, and a drive assembly 60.
[0021] Two guide mechanisms 20 are arranged side by side and inclined on the bracket 10, the support mechanism 30 is movably arranged on the two guide mechanisms 20, the screen plate 40 is arranged on the support mechanism 30, and one end of the screen plate 40 is provided with a discharge port 41.
[0022] The crank-rocker mechanism 50 is rotatably mounted on the bracket 10 and is pivotally connected to the support mechanism 30. The drive assembly 60 is mounted on the bracket 10 and is connected to the crank-rocker mechanism 50.
[0023] It should be noted that the inclined arrangement of the guide mechanism 20 described in this embodiment facilitates the reciprocating movement of the support mechanism 30 on the two guide mechanisms 20. It should also be specifically noted that the end of the guide mechanism 20 closest to the drive assembly 60 is higher than the other end.
[0024] To clearly illustrate the previous embodiment, in one embodiment of this utility model, as follows: Figure 1 and Figure 2 As shown, the guide mechanism 20 may include a tripod 21 and a wave guide rail 22, wherein the tripod 21 is inclinedly mounted on the support 10, and the wave guide rail 22 is integrally formed and connected to the tripod 21.
[0025] It should be noted that, in this embodiment, one of the edges of the tripod 21 faces upward, and the wave guide rail is set on the edge of the tripod 21 and integrally connected with it.
[0026] Furthermore, in one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the support mechanism 30 may include two sets of grooved wheels 31, a tray 32 and two sets of springs 33. The two sets of grooved wheels 31 are respectively rolled on the corresponding wave guide rails 22, and each set of grooved wheels 31 may include two grooved wheels distributed side by side.
[0027] The tray 32 is mounted on two sets of grooved wheels 31, and a discharge port 301 is provided at one end of the tray 32 near the discharge port 41. Two sets of springs 33 are respectively mounted on both sides of the tray 32. Each set of springs 33 may include two springs arranged side by side, and one end of the spring 33 is fixedly connected to the side wall of the tray 32 through a connecting block, and the other end of the spring 33 is fixedly connected to the side wall of the screen plate 40 through a connecting block.
[0028] Furthermore, in one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the crank-rocker mechanism 50 may include a drive shaft 51, a crank 52 and a rocker arm 53, wherein the drive shaft 51 is rotatably mounted on the bracket 10.
[0029] The crank 52 is fixedly mounted on one end of the drive shaft 51, and a drive rod 501 is provided on the end face of the crank 52 at an eccentric position.
[0030] One end of the rocker arm 53 is sleeved on the drive rod 501, and the other end of the rocker arm 53 is pivotally connected to the tray 32 via a pin. It should be noted that, in this embodiment, the other end of the rocker arm 53 is pivotally connected to the end of the tray 32 away from the discharge port 301 via a pin.
[0031] Furthermore, in one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the drive assembly 60 may include a drive mechanism 61 and a belt drive mechanism 62. The drive mechanism 61 is mounted on the bracket 10, and the output end of the drive mechanism 61 is connected to the drive shaft 51 via the belt drive mechanism 62. It should be noted that the drive mechanism 61 described in this embodiment may be a drive motor.
[0032] It should be noted that the belt drive mechanism 62 described in this embodiment may include two pulleys and a belt, one of which is fixedly mounted on the drive shaft 51, and the other pulley is mounted on the output end of the drive mechanism 61, with the belt mounted on both pulleys.
[0033] Specifically, when fused silica needs to be screened, the relevant personnel first need to pour the raw material into the screen tray 40. Then, the personnel can control the drive mechanism 61 to drive the belt drive mechanism 62 to drive the drive shaft 51 to rotate. The rotating drive shaft 51 drives the crank 52 to rotate synchronously. The rotating crank 52 pushes the tray 32 to move back and forth on the wave guide rail 22 through the rocker arm 53. The reciprocating movement of the tray 32 drives the screen tray 40 to move synchronously. The inertia generated by the reciprocating movement causes the fused silica accumulated on the screen tray 40 to disperse quickly.
[0034] Meanwhile, the reciprocating tray 32 drives the grooved wheel 31 to roll on the wave guide rail 22. At this time, the rolling grooved wheel 31 bumps the tray 32, which in turn causes the screen tray 40 to bounce up and down under the elastic potential energy of the spring 33, effectively accelerating the screening efficiency of fused silica. The qualified fused silica falls into the tray 32 through the screen holes of the screen tray 40 and is discharged through the discharge port 301. The fused silica filtered in the screen tray 40 is discharged through the discharge port 41.
[0035] In summary, the fused silica screening device of this utility model can effectively improve screening efficiency, enable materials to disperse quickly and pass through the screen, reduce the screening time required per unit output, and make the production process more efficient and smooth.
[0036] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0037] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0038] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A fused silica screening device, characterized in that, It includes a bracket, two guiding mechanisms, a support mechanism, a screen plate, a crank-rocker mechanism, and a drive assembly, among which, The two guide mechanisms are arranged side by side and at an angle on the bracket; The support mechanism is movably mounted on the two guide mechanisms; The screen plate is mounted on the support mechanism, and one end of the screen plate has a discharge port. The crank-rocker mechanism is rotatably mounted on the bracket, and the crank-rocker mechanism is pivotally connected to the support mechanism; The drive assembly is mounted on the bracket and is connected to the crank-rocker mechanism; The guiding mechanism includes a tripod and a wave guide rail, wherein the tripod is inclinedly mounted on the support, and the wave guide rail is integrally formed and connected to the tripod; The support mechanism includes two sets of grooved wheels, a tray, and two sets of springs, wherein, The two sets of grooved wheels are respectively rolled on the corresponding wave guide rails, and each set of grooved wheels includes two grooved wheels distributed side by side; The tray is mounted on two sets of grooved wheels, and a discharge port is provided at one end of the tray near the discharge port; The two sets of springs are respectively arranged on both sides of the tray. Each set of springs includes two springs arranged side by side. One end of the spring is fixedly connected to the side wall of the tray through a connecting block, and the other end of the spring is fixedly connected to the side wall of the sieve plate through a connecting block.
2. The fused silica screening device according to claim 1, characterized in that, The crank-rocker mechanism includes a drive shaft, a crank, and a rocker arm, wherein... The drive shaft is rotatably mounted on the bracket; The crank is fixedly mounted at one end of the transmission shaft, and a drive rod is provided vertically at an eccentric position on the end face of the crank. One end of the rocker arm is sleeved on the drive rod, and the other end of the rocker arm is pivotally connected to the tray via a pin.
3. The fused silica screening device according to claim 2, characterized in that, The drive assembly includes a drive mechanism and a belt drive mechanism, wherein the drive mechanism is mounted on the bracket, and the output end of the drive mechanism is connected to the drive shaft via the belt drive mechanism.