Pouring device capable of replacing mold and casting multiple lead alloy plates at one time

By designing a casting device with replaceable molds, using cylinders and retaining rings for fixation, and hydraulic telescopic rods to move the pressure plate, combined with guide rods and cooling water channels, the problem of single-piece molding in existing technologies has been solved, achieving efficient molding of multiple lead alloy plates and improving the overall capabilities of the mold.

CN223775946UActive Publication Date: 2026-01-09YUNNAN DAZE ELECTRODE TECH
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Patent Information

Application Number
CN202520188717.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-09
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

In existing technologies, the casting equipment for lead alloy plates can only form one piece at a time, resulting in low work efficiency.

Method used

A casting device with replaceable molds was designed. It is fixed by cylinders and retaining rings, and uses hydraulic telescopic rods to push the pressure plate to move. Combined with guide rods, it forms a multi-piece lead alloy plate forming area. Cooling water channels are set in the mold assembly, and cleaning plates and ball bearing structures are equipped to improve cleaning and protection capabilities.

Benefits of technology

It enables the simultaneous forming of multiple lead alloy plates, improving work efficiency, and avoids plate surface defects through cooling and cleaning structures, thus enhancing the overall capability of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pouring moulds, and discloses a pouring device capable of replacing moulds and casting a plurality of lead alloy plates once, which comprises a supporting bottom plate, a control box and supporting legs, a first side plate is assembled at the side edge position of the supporting bottom plate, and water guide pipes are distributed on the front end face and the rear end face of a pouring mould group. The air cylinder is assembled on the side edge of the first side plate, the fixing ring is assembled at the position, located on the periphery of the air cylinder, of the side edge of the first side plate, the first side plate is connected and reinforced through the reinforcing rib plate, the air cylinder can push the pressing plate to move after working, and the water guide pipes are connected to the front end face and the rear end face of the casting mold set and used for communicating cooling water. In this way, a plurality of pouring molds can be placed in the middle in the working process, the fastening pressure of the molds can be adjusted according to different materials, the water cooling capacity is achieved, and the pouring capacity of a plurality of lead alloy plates is well improved in the working process.
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Description

Technical Field

[0001] This utility model relates to the field of casting mold technology, specifically a casting device that can replace molds and cast multiple lead alloy plates at one time. Background Technology

[0002] Lead alloy is a sheet material made by mixing lead with other metallic elements. Lead alloy sheets have excellent corrosion resistance and acid and alkali resistance. Therefore, due to their excellent corrosion resistance, acid and alkali resistance, and applications in radiation protection, weighting, and sound insulation, lead alloy sheets play an important role in many fields. In the production and processing process, casting molding is required, which requires the use of casting molds to complete this work.

[0003] The utility model patent CN220407070U mentions that excess liquid metal inside the mold is discharged through the overflow hole on the side plate to ensure that each processed lead alloy plate has the same thickness. However, when the facility is working, it can usually only cast one lead alloy plate at a time, which can easily affect work efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a casting device that can replace molds and cast multiple lead alloy plates at one time, so as to solve the problem mentioned in the background art that, when the device is working, it can only cast one lead alloy plate at most, which easily affects the work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting device for casting multiple lead alloy plates at one time with replaceable molds, comprising a support base plate, a control box, and support legs. A first side plate is mounted on the side of the support base plate, a cylinder is mounted at the middle position of the side of the first side plate, a fixing ring is fixed on the side of the first side plate at the periphery of the cylinder, a fixing bolt is fixed between the fixing ring and the first side plate, reinforcing ribs are distributed on the outside of the fixing ring, a hydraulic telescopic rod is connected to the output end of the cylinder, guide rods are distributed at the upper and lower positions of the side of the first side plate, a pressure plate is connected to the tail end of the hydraulic telescopic rod, a second side plate is fixed at the tail end of the guide rod, and a casting mold assembly can be formed by assembling the pressure plate and the second side plate. Water guide pipes are distributed on the front and rear end faces of the casting mold assembly.

[0006] As a further technical solution of this utility model, the water guide pipes are evenly distributed at the front and rear ends of the casting mold assembly, and the casting mold assembly is equipped with cooling water channels inside.

[0007] As a further technical solution of this utility model, a sliding guide is formed between the pressure plate and the guide rod, and the guide rod is symmetrically distributed about the central axis of the first side plate.

[0008] As a further technical solution of this utility model, the fixing bolts are evenly distributed inside the fixing ring, and the fixing ring is symmetrically distributed about the central axis of the cylinder.

[0009] As a further technical solution of this utility model, a support rod is fixed on the left side of the top of the support base plate, a control panel is fixed on the top of the support rod, a placement cylinder is fitted on the front end face of the control panel, a protective cap is fitted on the top of the placement cylinder, and a connecting piece is fitted between the protective cap and the placement cylinder.

[0010] As a further technical solution of this utility model, a cylinder is fixed to the top of the control panel, a fixing plate is fixed to the top of the control panel, a first Velcro is fixed to the end face of the fixing plate, a sliding rod is fixed to both the top and bottom of the fixing plate, a cleaning plate is connected to the outside of the sliding rod, a handle is fixed to the top of the cleaning plate, a second Velcro is fixed to the end face of the cleaning plate, and cleaning cotton is fixed to the bottom surface of the cleaning plate.

[0011] As a further technical solution of this utility model, the first hook and loop fastener and the second hook and loop fastener form an adhesive connection, and guide holes are provided at the upper and lower positions in the cleaning plate, and the slide rod passes through the inside of the guide holes.

[0012] As a further technical solution of this utility model, the guide hole is connected to a groove, the groove is embedded with a ball, and the groove is distributed in a ring about the center of the guide hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the casting device with replaceable mold and casting multiple lead alloy plates at one time not only improves the casting capacity of multiple lead alloy plates, but also improves the cleaning and protection capabilities of the control panel of the casting mold.

[0014] A cylinder is mounted on the side of the first side plate, and a fixing ring is mounted on the side of the first side plate at the position outside the cylinder. The first side plate and the fixing ring are fixed with fixing bolts. The first side plate is reinforced with reinforcing ribs. When the cylinder works, it can push the pressure plate to move. The pressure plate cooperates with the guide rod to guide the work. The design of the three sets of casting molds forms a multi-piece lead alloy plate forming area. The front and rear ends of the casting mold set are connected to water pipes for cooling water connection. Cooling water channels are installed in the casting mold set. In this way, the plate surface will not crack or pore due to uneven shrinkage. Multiple casting molds can be placed in the middle during operation. The clamping pressure of the mold can be adjusted according to different materials. It also has its own water cooling capacity. Therefore, it can improve the casting capacity of multiple pieces of lead alloy plates during operation.

[0015] The mounting plate is fixed above the control panel, specifically on the side of the cylinder. The front face of the control panel is equipped with a placement tube for placing the cleaning bottle. The protective cap is then used to lock the plate in place. During cleaning, the cleaning liquid can be sprayed from the cleaning bottle, and the cleaning plate can be moved laterally by holding the handle. The cleaning cotton at the bottom of the cleaning plate is used to clean the cylinder surface, thus improving the overall cleaning ability during operation.

[0016] The guide rod passes through the guide hole to form a lateral sliding mechanism, and a groove is connected in the guide hole. A ball is embedded in the groove. Therefore, when the cleaning plate moves, the cleaning plate moves along the guide rod, and the groove and the ball cooperate to form rolling protection, thereby improving the overall movement protection capability during operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a side view of the first side plate of this utility model.

[0019] Figure 3 This is a top view of the control panel structure of this utility model.

[0020] Figure 4 This is a partial side top view of the control panel structure of this utility model;

[0021] Figure 5 This is a front view structural diagram of the cleaning plate of this utility model;

[0022] Figure 6 This is a partial front view of the cleaning plate of this utility model.

[0023] In the diagram: 1. Support base plate; 2. Control box; 3. Support leg; 4. First side plate; 5. Guide rod; 6. Pressure plate; 7. Second side plate; 8. Casting mold assembly; 9. Water guide pipe; 10. Hydraulic telescopic rod; 11. Support rod; 12. Control panel; 13. Reinforcing rib; 14. Fixing ring; 15. Fixing bolt; 16. Cylinder; 17. Protective cap; 18. Connecting piece; 19. Placement cylinder; 20. Fixing plate; 21. First Velcro; 22. Second Velcro; 23. Handle; 24. Cleaning plate; 25. Slide rod; 26. Cleaning cotton; 27. Guide hole; 28. Groove; 29. ​​Ball bearing. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 This utility model provides an embodiment of a casting device for casting multiple lead alloy plates at one time with replaceable molds. The device includes a supporting base plate 1, a control box 2, and supporting legs 3. A first side plate 4 is mounted on the side of the supporting base plate 1. A cylinder 16 is mounted at the middle of the side of the first side plate 4. A fixing ring 14 is fixed to the side of the first side plate 4 at a position surrounding the cylinder 16. A fixing bolt 15 is fixed between the fixing ring 14 and the first side plate 4. Reinforcing ribs 13 are distributed outside the fixing ring 14. A hydraulic telescopic rod 10 is connected to the output end of the cylinder 16. Guide rods 5 are distributed at the upper and lower positions of the side of the first side plate 4. A pressure plate 6 is connected to the tail end of the hydraulic telescopic rod 10. A second side plate 7 is fixed to the tail end of the guide rod 5. A casting mold assembly 8 can be formed by assembling the pressure plate 6 and the second side plate 7. Water guide pipes 9 are distributed on the front and rear end faces of the casting mold assembly 8.

[0026] Water guide pipes 9 are evenly distributed at the front and rear ends of the casting mold assembly 8, and the casting mold assembly 8 is equipped with cooling water channels inside.

[0027] A sliding guide is formed between the pressure plate 6 and the guide rod 5, and the guide rod 5 is symmetrically distributed about the central axis of the first side plate 4.

[0028] The fixing bolts 15 are evenly distributed within the fixing ring 14, and the fixing ring 14 is symmetrically distributed about the central axis of the cylinder 16.

[0029] A support rod 11 is fixed on the left side of the top of the support base plate 1. A control panel 12 is fixed on the top of the support rod 11. A placement cylinder 19 is mounted on the front end of the control panel 12. A protective cap 17 is mounted on the top of the placement cylinder 19. A connecting piece 18 is mounted between the protective cap 17 and the placement cylinder 19.

[0030] A cylinder 16 is fixed to the top of the control panel 12. A fixing plate 20 is fixed to the top of the control panel 12. A first Velcro 21 is fixed to the end face of the fixing plate 20. Slide rods 25 are fixed to both the top and bottom of the fixing plate 20. A cleaning plate 24 is connected to the outside of the slide rods 25. A handle 23 is fixed to the top of the cleaning plate 24. A second Velcro 22 is fixed to the end face of the cleaning plate 24. A cleaning cotton 26 is fixed to the bottom face of the cleaning plate 24.

[0031] The first hook and loop fastener 21 and the second hook and loop fastener 22 form an adhesive connection. Guide holes 27 are provided at the upper and lower positions inside the cleaning plate 24, and the slide rod 25 passes through the inside of the guide holes 27.

[0032] The guide hole 27 is connected to a groove 28, and a ball 29 is embedded in the groove 28. The groove 28 is distributed in a ring about the center of the guide hole 27.

[0033] Furthermore, a connecting piece 18 is assembled between the protective cap 17 and the placement cylinder 19, so that the connection can be completed by bolt connection during operation;

[0034] Furthermore, the inner wall of the protective cap 17 can be fixed with an internal thread, while the outer wall of the placement cylinder 19 can be fixed with an external thread, and the two can form a threaded assembly.

[0035] Working principle: First, during operation, a cylinder 16 is installed on the side of the first side plate 4, and a fixing ring 14 is installed on the side of the first side plate 4 at the position outside the cylinder 16. The fixing bolts 15 are used to fix the first side plate 4 and the fixing ring 14. The first side plate 4 is reinforced by reinforcing ribs 13. After the cylinder 16 is working, it can push the pressure plate 6 to move. At this time, the pressure plate 6 cooperates with the guide rod 5 to perform the guiding work. The design of the three sets of casting mold groups 8 forms a multi-piece lead alloy plate forming area. The front and rear end faces of the casting mold group 8 are connected to the water guide pipes 9 for the connection of cooling water. Thus, multiple casting molds can be placed in the middle during operation. The clamping pressure of the mold can be adjusted according to different materials. This process can be completed at the control panel 12.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A casting device with replaceable molds for casting multiple lead alloy plates at once, comprising a supporting base plate (1), a control box (2), and supporting legs (3), characterized in that: A first side plate (4) is mounted on the side of the supporting base plate (1). A cylinder (16) is mounted in the middle of the side of the first side plate (4). A fixing ring (14) is fixed on the side of the first side plate (4) at the position outside the cylinder (16). A fixing bolt (15) is fixed between the fixing ring (14) and the first side plate (4). Reinforcing ribs (13) are distributed on the outside of the fixing ring (14). A hydraulic telescopic rod (10) is connected to the output end of the cylinder (16). Guide rods (5) are distributed at the upper and lower positions of the side of the first side plate (4). A pressure plate (6) is connected to the tail end of the hydraulic telescopic rod (10). A second side plate (7) is fixed at the tail end of the guide rod (5). A casting mold assembly (8) can be formed between the pressure plate (6) and the second side plate (7). Water guide pipes (9) are distributed on the front and rear end faces of the casting mold assembly (8).

2. The casting device for casting multiple lead alloy plates in one operation with replaceable molds according to claim 1, characterized in that: The water guide pipes (9) are evenly distributed at the front and rear ends of the casting mold assembly (8), and the casting mold assembly (8) is equipped with cooling water channels inside.

3. The casting device for casting multiple lead alloy plates in one operation with replaceable molds according to claim 1, characterized in that: The pressure plate (6) and the guide rod (5) form a sliding guide, and the guide rod (5) is symmetrically distributed about the central axis of the first side plate (4).

4. The casting device for casting multiple lead alloy plates at one time with replaceable molds according to claim 1, characterized in that: The fixing bolts (15) are evenly distributed within the fixing ring (14), and the fixing ring (14) is symmetrically distributed about the central axis of the cylinder (16).

5. The casting device for casting multiple lead alloy plates in one operation with replaceable molds according to claim 1, characterized in that: A support rod (11) is fixed on the left side of the top of the support base plate (1). A control panel (12) is fixed on the top of the support rod (11). A placement tube (19) is mounted on the front end of the control panel (12). A protective cap (17) is mounted on the top of the placement tube (19). A connecting piece (18) is mounted between the protective cap (17) and the placement tube (19).

6. The casting device for casting multiple lead alloy plates in one operation with replaceable molds according to claim 5, characterized in that: A cylinder (16) is fixed to the top of the control panel (12). A fixing plate (20) is fixed to the top of the control panel (12). A first Velcro (21) is fixed to the end face of the fixing plate (20). A slide rod (25) is fixed to both the top and bottom of the fixing plate (20). A cleaning plate (24) is connected to the outside of the slide rod (25). A handle (23) is fixed to the top of the cleaning plate (24). A second Velcro (22) is fixed to the end face of the cleaning plate (24). A cleaning cotton (26) is fixed to the bottom surface of the cleaning plate (24).

7. A casting device for casting multiple lead alloy plates at one time with a replaceable mold, as described in claim 6, characterized in that: The first Velcro (21) and the second Velcro (22) form an adhesive connection. The cleaning plate (24) has guide holes (27) at the upper and lower positions. The slide rod (25) passes through the inside of the guide hole (27).

8. The casting device for casting multiple lead alloy plates at one time with replaceable molds according to claim 7, characterized in that: The guide hole (27) is connected to a groove (28), and a ball (29) is embedded in the groove (28). The groove (28) is arranged in a ring about the center of the guide hole (27).

Citation Information

Patent Citations

  • Lead alloy plate casting mold

    CN220407070U