Cooling device for machining high-strength automobile cylinder body steel casting
By setting up partitions to divide the area in the cooling device for cast steel parts and performing constant temperature treatment of the coolant in each area, the problem of increased energy consumption caused by excessive temperature difference of coolant is solved, and a cooling effect with lower energy consumption is achieved.
Patent Information
- Application Number
- CN202423271114.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, when water-cooling cast steel parts, the temperature difference between the coolant and the cast steel parts is too large, which leads to an increase in the load on the coolant constant temperature unit, increased energy consumption, and increased equipment costs.
Design a cooling device that divides the cooling system into multiple zones by installing baffles inside the protective plate. The coolant is then kept at a constant temperature in each zone before being circulated for reuse, thereby reducing the temperature difference of the coolant and lowering the power requirement of the coolant temperature control unit.
By reducing the temperature difference of the coolant, the power requirement of the coolant thermostat unit is reduced, thus reducing the energy consumption of the equipment and lowering the operating cost.
Smart Images
Figure CN223775999U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cast steel processing technical field, concretely is a kind of cooling device for high-strength automobile cylinder body cast steel processing. BACKGROUND
[0002] Cylinder body is the basic structure of engine, belongs to the important component of engine body group, between cylinder head and oil pan, and automobile cylinder body cast steel has high strength and toughness, in the process of automobile cylinder body cast steel processing, the temperature of cast steel surface after demoulding is higher, in order to better subsequent processing operation, cast steel needs to be cooled and temperature-reducing in time by cooling device.
[0003] When cooling cast steel, most of the cooling methods used are natural cooling, air cooling or water cooling, however, the cooling speed of natural cooling and air cooling is slow, and the cooling speed of water cooling is fast, but when water cooling cast steel, the temperature difference between cooling liquid and cast steel is too large, which can cause stress cracking of cast steel during cooling process. The common solution is to cool by stages, from cooling liquid with higher temperature, and then gradually reduce the temperature of cooling liquid to achieve a more stable cooling process.
[0004] However, in the cooling process by stages, the temperature of cooling liquid increases after cooling high-temperature steel castings due to heat absorption. In order to ensure cooling effect and maintain stable cooling rate, cooling liquid thermostat unit is set at each stage to cool the recycled cooling liquid. However, due to the temperature increase of cooling liquid caused by heat absorption, the initial temperature and target temperature of the cooling liquid after temperature rise have a large difference, which increases the load of cooling liquid thermostat unit, and more energy is needed to maintain stable cooling effect, resulting in increased energy consumption of thermostat unit and increased use cost of equipment.
[0005] Therefore, the technical personnel in the art provides a kind of cooling device for high-strength automobile cylinder body cast steel processing to solve the temperature of cooling liquid increases after cooling high-temperature steel castings due to heat absorption in the cooling process by stages. In order to ensure cooling effect and maintain stable cooling rate, cooling liquid thermostat unit is set at each stage to cool the recycled cooling liquid. However, due to the temperature increase of cooling liquid caused by heat absorption, the initial temperature and target temperature of the cooling liquid after temperature rise have a large difference, which increases the load of cooling liquid thermostat unit, and more energy is needed to maintain stable cooling effect, resulting in increased energy consumption of thermostat unit and increased use cost of equipment. SUMMARY
[0006] (1) The technical problem solved
[0007] In view of the deficiencies of the prior art, the utility model provides a cooling device for high strength automobile cylinder body cast steel piece processing to solve the problems in the prior art.
[0008] (II) Technical scheme
[0009] To achieve the above object, the utility model provides the following technical scheme: a cooling device for high strength automobile cylinder body cast steel piece processing, including the conveyer belt, the both sides of conveyer belt are provided with the fender, be provided with the baffle in the fender, fender is divided into four areas by baffle in fender, the lower portion of conveyer belt is provided with the guide bucket, the lower end of guide bucket is connected with the water storage tank, install cooling liquid constant temperature unit in the water storage tank, one side of cooling liquid constant temperature unit is connected with the delivery tube, the upper end of delivery tube is installed with the spray plate, the rear side of fender is provided with the cooling pool, be provided with the delivery pump in the cooling pool.
[0010] Preferably, the upper side port of the guide bucket is connected with the fender, and the cooling liquid after spraying can return to the water storage tank through the guide bucket.
[0011] Preferably, the guide bucket connecting water storage tank is arranged below the adjacent guide bucket, and the cooling liquid in the water storage tank is delivered to the spray plate above the adjacent area for use, in this mode, when the cast steel piece passes through the area between the first and last areas of the fender, the cooling liquid is sprayed on the cast steel piece for cooling, and then the cooling liquid absorbing heat enters the water storage tank connected with the guide bucket at the bottom of the corresponding area, and then the cooling liquid constant temperature unit in the water storage tank carries out constant temperature operation on the cooling liquid absorbing heat, and then the constant temperature cooling liquid is delivered to the upper portion of the adjacent area for use through the spray plate, in this process, since the cooling liquid is subjected to a first cooling of the cast steel piece before being subjected to constant temperature, the temperature difference between the cooling liquid absorbing heat and the cast steel piece in the adjacent area is not large, and it is worth mentioning that the cooling liquid circulation in each area between the first and last areas of the fender is from low to high, and therefore, through this structure, the temperature difference in the cooling process of each area is reduced.
[0012] Preferably, a limiting sleeve is arranged on the inner side of the fender, a limiting rod is installed at one end of the baffle towards the limiting sleeve, and the baffle is rotatably inserted with the limiting sleeve through the limiting rod, so that the baffle has a rotating effect.
[0013] Preferably, a movable groove is formed at the upper portion port of the limiting sleeve, a return coil spring is wound on the limiting rod, one end of the inner layer of the return coil spring is connected with the limiting rod, and the other end of the outer layer of the return coil spring is connected with the inner wall of the movable groove, when the cast steel piece pushes the baffle into the area in the fender, the baffle returns to the blocking effect, so as to separate and block each area, avoiding the splashing of the cooling liquid during spraying.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a cooling device for machining high-strength automotive cylinder block cast steel parts, which has the following beneficial effects:
[0016] Through design, in the area between the two regions of the guard plate, the water storage tank connected to the guide bucket is located below the guide bucket on the adjacent side. When the cast steel part passes through the area between the two regions of the guard plate, the coolant sprays and cools the cast steel part. Then, the coolant that has absorbed heat enters the water storage tank connected to the guide bucket at the bottom of the corresponding region. Next, the coolant constant temperature unit in the water storage tank maintains the temperature of the coolant that has absorbed heat. Then, the constant temperature coolant is transported to the upper part of the adjacent region and sprayed by the spray plate. In this process, since the coolant has cooled the cast steel part once before being constant temperature, the temperature difference between the coolant and the cast steel part in the adjacent region is not large after absorbing heat. It is worth mentioning that the coolant circulation in each region between the two regions of the guard plate is from low to high. Therefore, through this structure, the temperature difference in the cooling process of each region is reduced, thereby reducing the power requirement of the coolant constant temperature unit and avoiding the problem of increased load on the coolant constant temperature unit due to a large difference between the initial temperature and the target temperature of the coolant. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a cooling device for machining high-strength automotive cylinder block cast steel parts, provided in an embodiment of this application.
[0018] Figure 2 This is a schematic diagram of the cooling pool in a cooling device for machining high-strength automotive cylinder block cast steel parts provided in an embodiment of this application.
[0019] Figure 3 This is a schematic diagram of the guide bucket in a cooling device for machining high-strength automotive cylinder block cast steel parts, provided in an embodiment of this application.
[0020] Figure 4 This is a schematic diagram of the structure of the spray plate in a cooling device for machining high-strength automotive cylinder block cast steel parts, provided in an embodiment of this application.
[0021] Figure 5 This is a schematic diagram of the structure of a partition plate in a cooling device for machining high-strength automotive cylinder block cast steel parts, provided in an embodiment of this application.
[0022] In the diagram: 1. Protective plate; 101. Limiting sleeve; 102. Movable groove; 2. Guide bucket; 3. Water storage tank; 4. Coolant constant temperature unit; 5. Conveying pipe; 6. Spray plate; 7. Cooling pool; 8. Conveying pump; 9. Baffle; 10. Limiting rod; 11. Reset coil spring; 12. Conveyor belt. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] This utility model provides a technical solution: a cooling device for machining high-strength cast steel automotive cylinder blocks. (Please refer to...) Figure 1 , Figure 2 , Figure 3 , Figure 4 The system includes a conveyor belt 12, with guard plates 1 on both sides of the conveyor belt 12. A partition 9 is installed inside the guard plate 1, dividing the guard plate 1 into four areas. A guide bucket 2 is installed below the conveyor belt 12, and a water storage tank 3 is connected to the lower end of the guide bucket 2. A coolant temperature control unit 4 is installed in the water storage tank 3. A conveying pipe 5 is connected to one side of the coolant temperature control unit 4, and a spray plate 6 is installed at the upper end of the conveying pipe 5. A cooling pool 7 is installed behind the guard plate 1, and a conveying pump 8 is installed in the cooling pool 7.
[0025] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 The upper port of the guide bucket 2 is connected to the guard plate 1. The coolant after spraying can return to the water storage tank 3 through the guide bucket 2. The guide bucket 2 is connected to the water storage tank 3 and is located below the adjacent guide bucket 2. The coolant in the water storage tank 3 is then transported to the spray plate 6 above the adjacent area for use. In this way, when the cast steel part passes through the area between the first and last areas of the guard plate 1, the coolant sprays and cools the cast steel part. The coolant that absorbs heat enters the water storage tank 3 connected to the guide bucket 2 at the bottom of the corresponding area and then stores water. The coolant temperature control unit 4 in tank 3 maintains the temperature of the coolant that has absorbed heat, and then transports the temperature-controlled coolant to the upper part of the adjacent area for use through the spray plate 6. During this process, since the coolant has been cooled once before being temperature controlled, the temperature difference between the coolant and the cast steel parts in the adjacent area is not significant after absorbing heat. It is worth mentioning that the coolant circulation in each area between the two areas of the guard plate 1 is from low to high. Therefore, this structure reduces the temperature difference during the cooling process of each area.
[0026] Please see Figure 5The inner side of the guard plate 1 is provided with a limiting sleeve 101, and the end of the partition plate 9 facing the limiting sleeve 101 is equipped with a limiting rod 10. The partition plate 9 is rotatably connected to the limiting sleeve 101 through the limiting rod 10, so that the partition plate 9 has a rotatable effect. The upper port of the limiting sleeve 101 is provided with a movable groove 102. A return coil spring 11 is wound on the limiting rod 10. One end of the inner layer of the return coil spring 11 is connected to the limiting rod 10, and one end of the outer layer of the return coil spring 11 is connected to the inner wall of the movable groove 102. When the cast steel part pushes the partition plate 9 into the area inside the guard plate 1, the partition plate 9 returns to its blocking effect, thereby dividing and blocking each area to prevent coolant from splashing during spraying.
[0027] In the cooling device for machining cast steel cylinder parts of automobile cylinders in this utility model, a cooling device is installed on the conveyor belt 12. The cooling device includes a guard plate 1, and a partition 9 is installed in the guard plate 1. The guard plate 1 is divided into four areas by the partition 9. The number of areas is not limited to four and can be increased or decreased according to the temperature requirements. A guide bucket 2 is installed in each area. A water storage tank 3 is installed at the bottom of the guide bucket 2. A coolant constant temperature unit 4 is installed in the water storage tank 3. The core components of the coolant constant temperature unit 4 include a pump, a water tank, a power supply, a control board, and a heat exchanger. A delivery pipe 5 is connected to the coolant constant temperature unit 4, and a spray plate 6 is installed at the upper end of the delivery pipe. The spray plate 6 is located above the partition area of the guide bucket 2.
[0028] When the cast steel parts are conveyed from one end of the conveyor belt 12 to the other end, the cast steel parts enter the guard plate 1. When the cast steel parts are conveyed from one side of the guard plate 1 to the other side, the conveying mechanism in the coolant constant temperature unit 4 draws the coolant from the water storage tank 3 and conveys it through the conveying pipe 5 to the spray plate 6 to spray the cast steel parts with coolant to cool them down.
[0029] In each region between the two areas of the guard plate 1, the water storage tank 3 connected to the guide bucket 2 is located below the guide bucket 2 on the adjacent side, and the coolant in the water storage tank 3 is transported to the spray plate 6 above the adjacent region for use. In this way, when the cast steel part passes through the region between the two areas of the guard plate 1, the coolant sprays and cools the cast steel part, and the coolant that has absorbed heat enters the water storage tank 3 connected to the guide bucket 2 at the bottom of the corresponding region. Then, the coolant constant temperature unit 4 in the water storage tank 3 performs constant temperature operation on the coolant that has absorbed heat, and then transports the constant temperature coolant to the top of the adjacent region for use through the spray plate 6. In this process, since the coolant has cooled the cast steel part once before being constant temperature, after absorbing heat, the temperature difference between the coolant and the cast steel part in the adjacent region is not much. It is worth mentioning that the coolant circulation in each region between the two areas of the guard plate 1 is from low to high. Therefore, through this structure, the temperature difference in the cooling process of each region is reduced, thereby reducing the power requirement of the coolant constant temperature unit 4.
[0030] In the two areas at the beginning and end of the guard plate 1, the guide bucket 2 in one area is connected to the cooling pool 7. The area connected to the cooling pool 7 can be used as the area for the first cooling of the steel casting. The cooled coolant is transported to the cooling pool 7 through the guide bucket 2. A delivery pump 8 is set at the other end of the cooling pool 7, and the spray plate 6 connected to the delivery pump 8 is set above the other end area away from the cooling pool 7. The cooled coolant performs the final stage of spray cooling on the steel casting. Then, the coolant after the final spray cooling begins to be circulated in multiple areas.
[0031] A limiting sleeve 101 is installed on the inner side of the guard plate 1. A limiting rod 10 is installed on one side of the partition 9 provided on one side of the limiting sleeve 101. The partition 9 is rotatably connected to the limiting sleeve 101 through the limiting rod 10. An movable groove 102 is provided at the upper end of the limiting sleeve 101. A reset coil spring 11 is installed on the limiting rod 10. After the limiting rod 10 is inserted into the limiting sleeve 101, the inner end of the reset coil spring 11 is connected to the limiting rod 10, and the outer end of the reset coil spring 11 is connected to the inner wall of the movable groove 102, so that the partition 9 has a reset effect. When the cast steel part pushes the partition 9 into the area inside the guard plate 1, the partition 9 returns to the blocking effect, thereby dividing and blocking each area to prevent coolant from splashing during spraying.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] In this document, unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise expressly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cooling device for machining high-strength automotive cylinder block cast steel parts, comprising a conveyor belt (12), characterized in that: The conveyor belt (12) is provided with guard plates (1) on both sides. The guard plates (1) are provided with partitions (9) and the guard plates (1) are divided into four areas by the partitions (9). The conveyor belt (12) is provided with a guide bucket (2) below it. The lower end of the guide bucket (2) is connected to a water storage tank (3). The water storage tank (3) is equipped with a coolant constant temperature unit (4). The coolant constant temperature unit (4) is connected to a conveying pipe (5) on one side. The upper end of the conveying pipe (5) is equipped with a spray plate (6). The rear side of the guard plate (1) is provided with a cooling pool (7). The cooling pool (7) is equipped with a conveying pump (8).
2. The cooling device for machining high-strength automotive cylinder block cast steel parts according to claim 1, characterized in that: The upper port of the guide bucket (2) is connected to the guard plate (1).
3. The cooling device for machining high-strength automotive cylinder block cast steel parts according to claim 1, characterized in that: The water storage tank (3) connected to the guide bucket (2) is located below the adjacent guide bucket (2).
4. A cooling device for machining high-strength automotive cylinder block cast steel parts according to claim 1, characterized in that: A limiting sleeve (101) is provided on the inner side of the guard plate (1), and a limiting rod (10) is installed on one end of the partition plate (9) facing the limiting sleeve (101).
5. A cooling device for machining high-strength automotive cylinder block cast steel parts according to claim 4, characterized in that: The partition (9) is rotatably inserted into the limiting sleeve (101) via the limiting rod (10).
6. A cooling device for machining high-strength automotive cylinder block cast steel parts according to claim 4, characterized in that: The upper port of the limiting sleeve (101) is provided with a movable groove (102), and a reset coil spring (11) is wound on the limiting rod (10). One end of the inner layer of the reset coil spring (11) is connected to the limiting rod (10), and one end of the outer layer of the reset coil spring (11) is connected to the inner wall of the movable groove (102).