Round wire electric ceramic plate nailing device

Abstract

The utility model discloses a round wire electric ceramic plate nailing device which comprises a machine base, a nailing mechanism and a positioning mechanism, the nailing mechanism comprises an air gun, an installation base, a lifting assembly and a transverse moving assembly, the fixed end of the air gun is connected to the installation base, the output end of the air gun is arranged downwards, the air gun is used for outputting nails, and the installation base is connected to the machine base in a sliding mode. The lifting assembly is used for driving the mounting seat to lift; the transverse moving assembly is used for driving the mounting seat to transversely move; the positioning mechanism comprises a supporting base, a rotating base, a first driving part and a second driving part, the supporting base is slidably connected to the machine base, the rotating base is rotationally connected to the supporting base, a clamping groove is formed in the upper end face of the rotating base, the chassis can be clamped into the clamping groove to position the chassis, and the first driving part is used for driving the rotating base to rotate; the second driving piece is used for driving the supporting base to move longitudinally so that the rotating base can move to the position below the air gun. And the nailing position can be automatically adjusted for nailing, so that the nailing efficiency is improved, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of circular wire electro-ceramic disc production equipment, and in particular to a nailing device for circular wire electro-ceramic discs. Background Technology

[0002] The circular wire electric ceramic plate mainly consists of a base and a circular wire heating element. During the production process, a wire-laying mold is used to shape the circular wire heating element according to the design. Then, the base is fitted onto the wire-laying mold, thus laying the circular wire heating element on the base. The wire-laying mold has positioning holes for positioning the nailing position. Currently, a manual nailing method is used, where a person holds a pneumatic gun and inserts the output end through the positioning hole to position the nail and drives the nail into the base, thus fixing the circular wire heating element to the base. This manual nailing method has low nailing efficiency and high labor intensity, which affects the production efficiency and quality of the circular wire electric ceramic plate. Utility Model Content

[0003] This invention aims to at least partially solve one of the technical problems in related technologies. To this end, this invention provides a circular wire electroceramic disc nailing device that can automatically adjust the nailing position for nailing, thereby improving nailing efficiency and reducing manual labor intensity.

[0004] According to an embodiment of this utility model, a circular wire electroceramic disc nailing device is provided, including a base, a nailing mechanism, and a positioning mechanism. The nailing mechanism includes an air gun, a mounting base, a lifting assembly, and a lateral movement assembly. The fixed end of the air gun is connected to the mounting base, and the output end of the air gun is downwardly positioned. The air gun is used to output nails. The mounting base is slidably connected to the base. The lifting assembly is used to drive the mounting base to move up and down, and the lateral movement assembly is used to drive the mounting base to move laterally. The positioning mechanism includes a support base, a rotating base, a first driving member, and a second driving member. The support base is slidably connected to the base, and the rotating base is rotatably connected to the support base. The upper surface of the rotating base has a slot, and the chassis can be inserted into the slot to position the chassis. The first driving member is used to drive the rotating base to rotate, and the second driving member is used to drive the support base to move longitudinally, so that the rotating base can move below the air gun.

[0005] The circular wire electric ceramic disc nailing device of this utility model embodiment has at least the following beneficial effects: In use, the base plate with the circular wire heating element laid on it is inserted into the slot to position the base plate. First, the second driving component drives the support base to move longitudinally, thereby driving the rotating base to move longitudinally, so that the rotating base can drive the base plate to move below the air gun. Then, the first driving component drives the rotating base to rotate by a preset angle, so that the positioning hole on the wire laying die where nailing is required is laterally parallel to the output end of the air gun. Then, the lateral movement component drives the mounting base to move laterally, thereby driving the air gun to move the base plate to move the support base to move longitudinally. The gun moves laterally to adjust its lateral position, aligning the output end of the air gun with the positioning hole on the filament-laying die. The lifting assembly drives the mounting base to move up and down, which in turn moves the air gun, allowing the output end of the air gun to pass through the positioning hole to locate the nailing position. Then, the air gun drives the nail into the base, completing one nailing action. This process is repeated to nail all the positions that need nailing until the round filament heating element is fixed on the base. The system can automatically adjust the nailing position to improve nailing efficiency and reduce manual labor intensity.

[0006] According to some embodiments of the present invention, the lateral movement component includes a slide block and a third driving member. The slide block is slidably connected to the base, the third driving member is used to drive the slide block to move laterally, and the mounting base is connected to the slide block.

[0007] According to some embodiments of the present invention, the lifting assembly includes a lifting seat and a fourth driving member. The lifting seat is slidably connected to the slide seat, the mounting seat is connected to the lifting seat, and the fourth driving member is used to drive the lifting seat to move up and down.

[0008] According to some embodiments of the present invention, the lifting assembly further includes a lifting plate, which is slidably connected to the lifting seat, and the mounting seat is connected to the lifting seat, and the lifting plate is capable of lifting and moving.

[0009] According to some embodiments of this utility model, the third driving member and the fourth driving member are both linear slide modules.

[0010] According to some embodiments of the present invention, the base is provided with a guide rail, the guide rail is arranged longitudinally, and the support seat is slidably connected to the guide rail.

[0011] According to some embodiments of this utility model, the cross-sectional shape of the guide rail is T-shaped.

[0012] According to some embodiments of this utility model, the slot is circular in shape.

[0013] According to some embodiments of the present invention, a positioning groove is provided on the side wall of the card slot, and the positioning groove extends radially along the card slot.

[0014] According to some embodiments of the present invention, the first driving component is a servo motor.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a schematic diagram of the structure of the circular wire electroceramic disc nailing device according to an embodiment of the present invention;

[0018] Figure 2 This is a top view of the circular wire electroceramic disc nailing device according to an embodiment of the present invention;

[0019] Figure 3 This is an exploded view of the circular wire electroceramic disc after wire laying according to an embodiment of the present invention.

[0020] Explanation of reference numerals in the attached figures:

[0021] Base 100, guide rail 110, nailing mechanism 200, air gun 210, mounting base 220, lifting assembly 230, lifting seat 231, fourth drive component 232, lifting plate 233, lateral movement assembly 240, slide 241, third drive component 242, positioning mechanism 300, support base 310, rotating base 320, slot 321, positioning slot 322, first drive component 330, second drive component 340, circular wire electric ceramic disc 400, chassis 410, circular wire heating element 420, nail 430, terminal block 440, wire laying mold 500, positioning hole 510. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Understandably, referring to Figures 1 to 3 This utility model discloses a nail-driving device for a circular wire electroceramic disc 400, comprising a base 100, a nail-driving mechanism 200, and a positioning mechanism 300. The nail-driving mechanism 200 includes an air gun 210, a mounting base 220, a lifting assembly 230, and a lateral movement assembly 240. The fixed end of the air gun 210 is connected to the mounting base 220, and the output end of the air gun 210 is downwardly oriented. The air gun 210 is used to output nails 430. The mounting base 220 is slidably connected to the base 100. The lifting assembly 230 is used to drive the mounting base 220 to move up and down, and the lateral movement assembly 240 is used to drive the mounting base 220 to move up and down. Lateral movement; the positioning mechanism 300 includes a support base 310, a rotating base 320, a first driving member 330, and a second driving member 340. The support base 310 is slidably connected to the base 100, and the rotating base 320 is rotatably connected to the support base 310. A slot 321 is provided on the upper end surface of the rotating base 320, and the chassis 410 can be inserted into the slot 321 to position the chassis 410. The first driving member 330 is used to drive the rotating base 320 to rotate, and the second driving member 340 is used to drive the support base 310 to move longitudinally so that the rotating base 320 can move to below the air gun 210.

[0027] In use, the base 410 with the round filament heating element 420 laid on it is inserted into the slot 321 to position the base 410. First, the second drive member 340 drives the support base 310 to move longitudinally, thereby driving the rotating base 320 to move longitudinally, so that the rotating base 320 can move the base 410 to below the air gun 210. Then, the first drive member 330 drives the rotating base 320 to rotate a preset angle so that the positioning hole 510 on the filament laying die 500 where nailing is required is laterally parallel to the output end of the air gun 210. Then, the lateral movement component 240 drives the mounting base 220 to move laterally, thereby driving the air gun 210 to move laterally, thus adjusting the position. The lateral position of the air gun 210 aligns its output end with the positioning hole 510 on the filament-laying die 500. The lifting assembly 230 drives the mounting base 220 to move up and down, thereby moving the air gun 210 up and down. This allows the output end of the air gun 210 to pass through the positioning hole 510 to position the nailing location. Then, the air gun 210 drives the nail 430 into the base 410, completing one nailing action. This process is repeated to nail all the locations that need nailing until the round filament heating element 420 is fixed on the base 410. The system can automatically adjust the nailing position to improve nailing efficiency and reduce manual labor intensity.

[0028] In addition, it can achieve three-dimensional position adjustment between the air gun 210 and the chassis 410 to improve the accuracy of the nailing position, thereby improving the nailing quality.

[0029] It should be noted that, referring to Figure 3 The circular wire electric ceramic plate 400 mainly consists of a base plate 410 and a circular wire heating element 420. Before nailing, the circular wire heating element 420 needs to be shaped according to the design using a wire laying mold 500. Then, the base plate 410 is fitted into the wire laying mold 500. The wire laying mold 500 has a positioning hole 510. The output end of the air gun 210 can pass through the positioning hole 510 to position the nailing position. When nailing, the base plate 410 with the circular wire heating element 420 laid on it is inserted into the slot 321 to position the base plate 410.

[0030] The first driving component 330 can be a servo motor or a stepper motor, etc., which can drive the rotary seat 320 to rotate.

[0031] The second driving component 340 can be a cylinder, hydraulic cylinder, or linear slide module, etc., which can drive the support base 310 to move longitudinally.

[0032] Understandably, referring to Figure 1 and Figure 2The lateral movement assembly 240 includes a slide 241 and a third drive member 242. The slide 241 is slidably connected to the base 100, and the third drive member 242 is used to drive the slide 241 to move laterally. The mounting base 220 is connected to the slide 241. Since the slide 241 is slidably connected to the base 100 and the mounting base 220 is connected to the slide 241, the third drive member 242 drives the slide 241 to move laterally, thereby causing the mounting base 220 to move laterally. This allows adjustment of the lateral position of the air gun 210 to improve the accuracy of nail driving.

[0033] It should be noted that the third driving component 242 can be a cylinder, hydraulic cylinder, or linear slide module, as long as it can drive the slide 241 to move laterally.

[0034] Specifically, refer to Figure 1 and Figure 2 The lifting assembly 230 includes a lifting seat 231 and a fourth driving member 232. The lifting seat 231 is slidably connected to the slide 241, and the mounting seat 220 is connected to the lifting seat 231. The fourth driving member 232 is used to drive the lifting seat 231 to move up and down. Since the lifting seat 231 is slidably connected to the slide 241 and the mounting seat 220 is connected to the lifting seat 231, the fourth driving member 232 drives the lifting seat 231 to move up and down, thereby driving the mounting seat 220 and the air gun 210 to move up and down, thereby adjusting the height position of the air gun 210 so that the output end of the air gun 210 can pass through the positioning hole 510 of the wire laying die 500 to position the nailing position.

[0035] Specifically, refer to Figure 1 and Figure 2 The lifting assembly 230 also includes a lifting plate 233, which is slidably connected to the lifting base 231. The mounting base 220 is connected to the lifting base 231, and the lifting plate 233 can move up and down. Since the lifting plate 233 is slidably connected to the lifting base 231 and the mounting base 220 is connected to the lifting base 231, by moving the lifting plate 233 up and down, the mounting base 220 and the air gun 210 can be moved up and down, and the height position of the air gun 210 can be pre-adjusted to accommodate nailing of circular wire electroceramic discs 400 of different thicknesses.

[0036] It should be noted that when the air gun 210 is adjusted to the preset height position, the position of the lifting plate 233 is fixed by fasteners such as pins or bolts, thereby fixing the height position of the air gun 210.

[0037] Specifically, refer to Figure 1 and Figure 2Both the third drive unit 242 and the fourth drive unit 232 are linear slide modules. Since both the third drive unit 242 and the fourth drive unit 232 are linear slide modules, driving the slide 241 to move laterally and the lifting seat 231 to move up and down through the linear slide modules can improve the stability of the lateral and vertical movement of the air gun 210, thereby improving the accuracy of the nailing position.

[0038] Understandably, referring to Figure 1 and Figure 2 The base 100 is provided with a guide rail 110, which is arranged longitudinally, and the support 310 is slidably connected to the guide rail 110. By guiding the longitudinal movement of the support 310 through the guide rail 110, the stability of the longitudinal movement of the support 310 can be improved, thereby improving the stability of the longitudinal position adjustment of the chassis 410.

[0039] Specifically, refer to Figure 1 and Figure 2 The cross-sectional shape of the guide rail 110 is T-shaped. By setting the cross-sectional shape of the guide rail 110 to T-shaped, the possibility of longitudinal positional displacement of the support 310 can be reduced, thereby improving the stability of the longitudinal movement of the support 310.

[0040] Understandably, referring to Figure 1 and Figure 2 The slot 321 is circular in shape. By setting the shape of the slot 321 to be circular, the shape of the slot 321 matches the shape of the chassis 410, which can locate the radial position of the chassis 410, thereby improving the positional stability of the chassis 410 and thus improving the accuracy of nailing.

[0041] Specifically, refer to Figure 1 and Figure 2 The side wall of the slot 321 is provided with a positioning groove 322, which extends radially along the slot 321. By inserting the terminal 440 of the circular wire ceramic disc 400 into the positioning groove 322, the circumferential position of the chassis 410 can be positioned to improve the positional stability of the chassis 410 and thus improve the accuracy of nailing.

[0042] It should be noted that the side wall of the circular wire ceramic disc 400 is provided with a terminal 440 protruding radially. The terminal 440 is connected to the circular wire heating element 420, and the circular wire heating element 420 is electrically connected to an external power source through the terminal 440.

[0043] Understandably, referring to Figure 1 and Figure 2 The first driving component 330 is a servo motor. Since the first driving component 330 is a servo motor, driving the rotary seat 320 to rotate by the servo motor can improve the accuracy of the rotation angle of the rotary seat 320, thereby improving the accuracy of the position adjustment of the chassis 410.

[0044] It should be noted that the base 100 is equipped with a controller, which can be a microcontroller or a programmable logic controller, etc. The first drive unit 330, the second drive unit 340, the third drive unit 242, and the fourth drive unit 232 are all electrically connected to the controller. The controller controls the first drive unit 330, the second drive unit 340, the third drive unit 242, and the fourth drive unit 232 to drive the corresponding components to perform corresponding actions.

[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A circular wire electroceramic disc nail-driving device, characterized in that, include: Base; A nail-driving mechanism includes an air gun, a mounting base, a lifting assembly, and a lateral movement assembly. The fixed end of the air gun is connected to the mounting base, and the output end of the air gun is set downwards. The air gun is used to output nails. The mounting base is slidably connected to the machine base. The lifting assembly is used to drive the mounting base to move up and down, and the lateral movement assembly is used to drive the mounting base to move laterally. The positioning mechanism includes a support base, a rotating base, a first driving member, and a second driving member. The support base is slidably connected to the base, and the rotating base is rotatably connected to the support base. The upper end face of the rotating base is provided with a slot, into which the chassis can be inserted to position the chassis. The first driving member is used to drive the rotating base to rotate, and the second driving member is used to drive the support base to move longitudinally so that the rotating base can move to below the air gun.

2. The circular wire electroceramic disc nailing device according to claim 1, characterized in that, The lateral movement assembly includes a slide and a third drive member. The slide is slidably connected to the base, and the third drive member is used to drive the slide to move laterally. The mounting base is connected to the slide.

3. The circular wire electroceramic disc nailing device according to claim 2, characterized in that, The lifting assembly includes a lifting seat and a fourth driving component. The lifting seat is slidably connected to the slide seat, and the mounting seat is connected to the lifting seat. The fourth driving component is used to drive the lifting seat to move up and down.

4. The circular wire electroceramic disc nailing device according to claim 3, characterized in that, The lifting assembly also includes a lifting plate, which is slidably connected to the lifting base, and the mounting base is connected to the lifting base. The lifting plate is capable of moving up and down.

5. The circular wire electroceramic disc nailing device according to claim 3, characterized in that, Both the third and fourth driving components are linear slide modules.

6. The circular wire electroceramic disc nailing device according to claim 1, characterized in that, The base is provided with a guide rail, which is arranged longitudinally, and the support base is slidably connected to the guide rail.

7. The circular wire electroceramic disc nailing device according to claim 6, characterized in that, The cross-sectional shape of the guide rail is T-shaped.

8. The circular wire electroceramic disc nailing device according to claim 1, characterized in that, The slot is circular in shape.

9. The circular wire electroceramic disc nailing device according to claim 8, characterized in that, The side wall of the card slot is provided with a positioning groove, which extends radially along the card slot.

10. The circular wire electroceramic disc nailing device according to claim 1, characterized in that, The first driving component is a servo motor.

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