Color master batch cooling and shaping water tank
By introducing a sliding block and a motor drive system into the masterbatch cooling and setting water tank, the problem of insufficient contact between cooling water and masterbatch was solved, improving heat exchange and cooling efficiency, and achieving more efficient masterbatch cooling and setting.
Patent Information
- Application Number
- CN202520785864.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-04-24
AI Technical Summary
In existing masterbatch cooling and setting water tanks, the fixed position of the masterbatch results in low cooling water utilization, insufficient contact with the masterbatch surface, reduced heat exchange efficiency, and reduced cooling efficiency.
A cooling and shaping water tank for color masterbatch was designed, which includes a sliding block and an adjusting component. The sliding block drives the placement frame to move back and forth in the water tank, causing the color masterbatch to flip and increase the contact area of the cooling water. Combined with ball bearings to reduce friction, the stable movement of the placement frame is achieved by a gear system driven by a motor, thereby improving the heat exchange efficiency.
The design using a sliding block and motor drive achieves full contact between cooling water and masterbatch, improving heat exchange efficiency and cooling and setting efficiency, while reducing cooling time and cost.
Smart Images
Figure CN223777527U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of shaping water tank especially relates to color masterbatch cooling shaping water tank. BACKGROUND
[0002] Color masterbatch is a kind of high-concentration pigment or dye pre-dispersion used for coloring materials such as plastics, rubber and paint. It is composed of pigment, carrier resin, dispersant and other additives, and is made into granular product through specific processing technology. The main function of color masterbatch is to provide uniform and stable color for plastic products, while simplifying the coloring process and improving production efficiency. The use of color masterbatch can significantly improve the color quality and production efficiency of plastic products, and it is an indispensable important material in modern plastic processing. In the production process, the color masterbatch after extrusion needs to be cooled and shaped in a water tank.
[0003] In the prior art, when using the cooling and shaping water tank, there is a lack of auxiliary flow assembly. After the color masterbatch is immersed in the shaping water tank, heat exchange shaping is realized through contact with cooling water. However, due to the relatively fixed position of the color masterbatch, the utilization rate of the flowing cooling water is low, the cooling water cannot fully contact the surface of the color masterbatch, the heat exchange efficiency is reduced, the cooling efficiency is reduced, the cooling time needs to be prolonged, and the use cost of the water tank is increased. Therefore, it is necessary to improve the color masterbatch cooling and shaping water tank to solve the above problems. UTILITY MODEL CONTENTS
[0004] In order to overcome the problem that the utilization rate of the flowing cooling water is low due to the relatively fixed position of the color masterbatch, the cooling water cannot fully contact the surface of the color masterbatch, the heat exchange efficiency is reduced, and the cooling efficiency is reduced.
[0005] The technical scheme of the utility model is as follows: a color masterbatch cooling and shaping water tank, comprising a water tank body, a sliding block and an adjusting assembly, a water inlet is fixedly connected to the front end of the water tank body, a water outlet is fixedly connected to the bottom of the water tank body, the bottom of the water tank body is provided with an adjusting assembly for adjusting the height of the water tank body, the water tank body is slidably connected to the outside of the sliding block, the inside of the sliding block is provided with a plurality of ball bearings, the ball bearings are rollingly connected to the inside of the water tank body, a handle is fixedly connected to the top of the sliding block, a placing frame is fixedly connected to the bottom of the sliding block, and the placing frame is arranged in the inside of the water tank body.
[0006] Preferably, the ball bearings are arranged in two groups, the two groups of ball bearings are symmetrically distributed on the left and right sides of the water tank body, and the water tank body is provided with a groove corresponding to the position of the two groups of ball bearings, and the two groups of ball bearings are rolled in the groove of the water tank body.
[0007] Preferably, a plurality of filter holes are arranged in the inside of the placing frame, and the plurality of filter holes are uniformly distributed in the inside of the placing frame.
[0008] As preferred, the rear end of the sink body is fixedly connected with a motor, the output end of the motor is fixedly connected with a first bevel gear, the outside of the first bevel gear is engaged with a second bevel gear, the inside of the second bevel gear is fixedly connected with a long shaft, the long shaft is rotatably connected in the inside of the sink body, the outside of the long shaft is fixedly connected with a rotating disc, the outside of the rotating disc is fixedly connected with a first optical axis, the outside of the first optical axis is rotatably connected with a movable support, the inside of the sink body is slidably connected with a mounting frame, the outside of the mounting frame is fixedly connected with a second optical axis, the end of the movable support away from the first optical axis is rotatably connected with the outside of the second optical axis, the outside of the sliding block is fixedly connected with a U-shaped block, the mounting frame is arranged in the inside of the U-shaped block, and the inside of the mounting frame is provided with a fixing bolt which is threadedly connected in the inside of the sliding block.
[0009] As preferred, the mounting frame is provided with two, the two mounting frames are symmetrically distributed on the left and right sides of the sink body, and the sink body is provided with corresponding grooves at the positions corresponding to the two mounting frames, and the two mounting frames are slidably arranged in the grooves of the sink body.
[0010] As preferred, the adjusting assembly comprises a supporting inner rod, the supporting inner rod is fixedly connected to the bottom of the sink body, the bottom of the sink body is provided with an outer frame, the supporting inner rod is slidably connected to the inside of the outer frame, the outer frame is fixedly connected with a connecting plate, the bottom of the outer frame is fixedly connected with a foot pad, the inside of the outer frame is provided with a through hole, the inside of the through hole is provided with a threaded rod, the threaded rod is threadedly connected to the inside of the supporting inner rod, and the outside of the threaded rod is fixedly connected with a knob.
[0011] As preferred, the supporting inner rod is provided with a corresponding threaded hole at the position corresponding to the threaded rod, and the threaded rod is threadedly connected to the inside of the threaded hole of the supporting inner rod.
[0012] The utility model discloses a kind of color master batch cooling devices, including sink body, sliding block, movable support, mounting frame, second optical axis, first optical axis, rotating disc, long shaft, second bevel gear, first bevel gear and motor, the utility model discloses a kind of color master batch cooling devices, which is characterized by: the inside of the sink body is slidably connected with the sliding block, the outside of the sliding block is fixedly connected with the movable support, the inside of the sink body is slidably connected with the mounting frame, the outside of the mounting frame is fixedly connected with the second optical axis, the end of the movable support away from the first optical axis is rotatably connected with the outside of the second optical axis, the outside of the sliding block is fixedly connected with the U-shaped block, the mounting frame is arranged in the inside of the U-shaped block, and the inside of the mounting frame is provided with the fixing bolt which is threadedly connected in the inside of the sliding block. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram of the utility model;
[0014] Figure 2 It is sink body structure schematic diagram of the utility model;
[0015] Figure 3 It is placing frame structure schematic diagram of the utility model;
[0016] Figure 4 A schematic diagram of a ball structure of the utility model is shown in the figure.
[0017] Figure 5 A schematic diagram of an adjusting assembly structure of the utility model is shown in the figure.
[0018] Mark explanation: 1, sink body; 21, motor; 22, first bevel gear; 23, second bevel gear; 24, long shaft; 25, rotating disc; 26, first optical axis; 27, movable support; 28, mounting frame; 29, second optical axis; 210, sliding block; 211, handle; 212, U-shaped block; 213, fixed bolt; 214, ball; 215, placing frame; 31, support inner rod; 32, outer frame; 33, connecting plate; 34, foot pad; 35, through hole; 36, threaded rod; 37, knob; 4, water inlet; 5, water outlet. Specific implementation
[0019] The utility model is further explained in combination with the drawings and examples.
[0020] Please refer to Figure 1 - Figure 5The utility model provides a kind of embodiment: color masterbatch cooling and shaping sink, including sink body 1, still including sliding block 210 and adjusting assembly, the front end of sink body 1 is fixedly connected with inlet 4, the bottom of sink body 1 is fixedly connected with outlet 5, the bottom of sink body 1 is provided with adjusting assembly of adjusting sink body 1 height, the outside of sink body 1 is slidably connected with sliding block 210, the inside of sliding block 210 is provided with ball 214, ball 214 is rollingly connected in the inside of sink body 1, the top of sliding block 210 is fixedly connected with handle 211, the bottom of sliding block 210 is fixedly connected with placing frame 215, placing frame 215 is arranged in the inside of sink body 1, by sliding block 210 drive placing frame 215 reciprocating movement in the inside of sink body 1, so that it will be placed frame 215 inside color masterbatch is turned over, so that its cooling water is fully contacted with color masterbatch, improve the efficiency of heat exchange, so that it improves the cooling and shaping efficiency of color masterbatch, so that it improves device practicability, adjusting assembly is by rotating knob 37, by threaded rod 36 screw thread connection in the inside of the threaded hole of support inner rod 31, so that it drives threaded rod 36 far from threaded hole, release to support inner rod 31 The height of handle 211 is limited, by aligning threaded hole corresponding through hole 35 of outer frame 32, so that it is by reverse rotation knob 37 so that threaded rod 36 is screwed into the inside of threaded hole, the height after adjustment is fixed, so that it is convenient according to the height of sink body 1 is adjusted according to use needs, ball 214 is provided with two groups, two groups of ball 214 are symmetrically distributed on the left and right sides of sink body 1, and sink body 1 is provided with the groove that is suitable in the corresponding position of two groups of ball 214, and two groups of ball 214 are rolled in the groove of sink body 1, by ball 214 so that it reduces the friction between sink body 1, so that it improves moving stability, the inside of placing frame 215 is provided with a plurality of filter holes, and a plurality of filter holes are evenly distributed in the inside of placing frame 215, so that it improves color masterbatch when cooling, cooling water alignment contact surface, so that it improves cooling effect, the rear end of sink body 1 is fixedly connected with motor 21, the output of motor 21 is fixedly connected with first bevel gear 22, the outside of first bevel gear 22 is engaged with second bevel gear 23, the inside of second bevel gear 23 is fixedly connected with long shaft 24, long shaft 24 is rotatably connected in the inside of sink body 1, the outside of long shaft 24 is fixedly connected with rotating disc 25, the outside of rotating disc 25 is fixedly connected with first optical axis 26, the outside of first optical axis 26 is rotatably connected with movable support 27, the inside of sink body 1 is slidably connected with mounting frame 28, the outside of mounting frame 28 is fixedly connected with second optical axis 29, the end of movable support 27 far from first optical axis 26 is rotatably connected in the outside of second optical axis 29, the outside of sliding block 210 is fixedly connected with U-shaped block 212, mounting frame 28 is arranged in the inside of U-shaped block 212, mounting frame 28 is provided with fixed bolt 213 in the inside, fixed bolt 213 is screw thread connection in the inside of sliding block 210,The sliding block 210 drives the placement frame 215 to reciprocate inside the sink body 1, so that the color master batch inside the placement frame 215 is turned over, so that the cooling water fully contacts the color master batch, improves the heat exchange efficiency, improves the cooling and shaping efficiency of the color master batch, improves the practicality of the device, and the installation frame 28 is provided with two, two installation frames 28 are symmetrically distributed on the left and right sides of the sink body 1, and the sink body 1 is provided with a matching groove at the corresponding position of the two installation frames 28. Two installation frames 28 slide in the groove of the sink body 1, so that the installation frame 28 is limited, and the moving stability is improved.
[0021] Please refer to Figure 1 、 Figure 5 In the embodiment, the adjusting assembly comprises a support inner rod 31 fixedly connected to the bottom of the sink body 1, the bottom of the sink body 1 is provided with an outer frame 32, the support inner rod 31 is slidingly connected inside the outer frame 32, the outer frame 32 is fixedly connected with a connecting plate 33, the bottom of the outer frame 32 is fixedly connected with a foot pad 34, the inner portion of the outer frame 32 is provided with a through hole 35, the inner portion of the through hole 35 is provided with a threaded rod 36, the threaded rod 36 is threadedly connected inside the support inner rod 31, the outer side of the threaded rod 36 is fixedly connected with a knob 37, the adjusting assembly is rotated by rotating the knob 37, the threaded rod 36 is threadedly connected inside the threaded hole of the support inner rod 31, so that the threaded rod 36 is driven away from the threaded hole, the handle 211 is limited, the height of the handle 211 is aligned with the corresponding through hole 35 of the outer frame 32, so that the threaded rod 36 is rotated into the inner portion of the threaded hole by reversing the knob 37, the adjusted height is fixed, so that the height of the sink body 1 can be adjusted according to the use requirement, the support inner rod 31 is provided with a matching threaded hole at the corresponding position of the threaded rod 36, the threaded rod 36 is threadedly connected inside the threaded hole of the support inner rod 31, so that the threaded hole is aligned with the corresponding through hole 35 of the outer frame 32, so that the threaded rod 36 is rotated into the inner portion of the threaded hole by reversing the knob 37, the adjusted height is fixed, so that the height of the sink body 1 can be adjusted according to the use requirement.
[0022] In the work, the device is placed on the ground by the foot pad 34, by rotating the knob 37, by the threaded rod 36 is screwed in the inside of the threaded hole of the support inner rod 31, make it drive the threaded rod 36 away from the threaded hole, release the limit of the support inner rod 31, the height of the handle 211, by aligning the threaded hole with the corresponding hole 35 of the outer frame 32, make it through the reverse rotation of the knob 37 make it will be screwed into the threaded hole inside, the adjusted height is fixed, make it convenient to adjust the height of the sink body 1 according to the need, by starting the motor 21 to move the installation frame 28 to the last end of the sink body 1, then close the motor 21, then remove the fixed bolt 213 on both sides, place the frame 215 inside the sink body 1 through the handle 211 on both sides to the front end of the sink body 1, make it drive the U-shaped block 212 away from the installation frame 28, take out the placing frame 215 from the inside of the sink body 1, and pour the appropriate color masterbatch into the placing frame 215, make it convenient to flow the cooling water in the sink body 1 through the water inlet 4 and the water outlet 5, by placing the sliding block 210 on the top of the sink body 1, then make it slide the sliding block 210, move the U-shaped block 212 to the outside of the installation frame 28, then tighten the fixed bolt 213 on both sides, make it fix the installation frame 28 and the sliding block 210, after fixing, start the motor 21, the motor 21 drives the first bevel gear 22 to rotate, make it drive the rotating disc 25 on both sides to rotate through the meshing of the first bevel gear 22 and the second bevel gear 23, make it drive the installation frame 28 to reciprocate in the sink body 1 through cooperation with the movable support 27, make it drive the placing frame 215 to reciprocate in the sink body 1, make it reduce the friction between the sink body 1 through the ball 214, make it improve the moving stability, make it drive the color masterbatch to move in the placing frame 215, make it improve the contact area of the cooling water to the color masterbatch, make it improve the cooling and shaping effect of the color masterbatch
[0023] Through the above steps, the placing frame 215 is driven by the sliding block 210 to reciprocate in the sink body 1, make it turn over the color masterbatch in the placing frame 215, make the cooling water fully contact with the color masterbatch, improve the heat exchange efficiency, to solve the problem that the cooling water cannot fully contact the surface of the color masterbatch, make it reduce the cooling efficiency.
Claims
1. A masterbatch cooling and setting water tank, comprising a tank body (1), characterized in that: It also includes a sliding block (210) and an adjustment component. The front end of the water tank body (1) is fixedly connected to a water inlet (4), the bottom of the water tank body (1) is fixedly connected to a water outlet (5), the bottom of the water tank body (1) is provided with an adjustment component for adjusting the height of the water tank body (1), the outside of the water tank body (1) is slidably connected to a sliding block (210), the inside of the sliding block (210) is provided with a ball (214), the ball (214) is slidably connected inside the water tank body (1), the top of the sliding block (210) is fixedly connected to a handle (211), the bottom of the sliding block (210) is fixedly connected to a placement frame (215), the placement frame (215) is set inside the water tank body (1).
2. The masterbatch cooling and setting water tank according to claim 1, characterized in that: There are two sets of ball bearings (214). The two sets of ball bearings (214) are symmetrically distributed on the left and right sides of the water tank body (1). The water tank body (1) has grooves that are compatible with the corresponding positions of the two sets of ball bearings (214). The two sets of ball bearings (214) roll in the grooves of the water tank body (1).
3. The masterbatch cooling and setting water tank according to claim 1, characterized in that: The placement frame (215) has several filter holes inside, and the filter holes are evenly distributed inside the placement frame (215).
4. The masterbatch cooling and setting water tank according to claim 1, characterized in that: A motor (21) is fixedly connected to the rear end of the water tank body (1). A first bevel gear (22) is fixedly connected to the output end of the motor (21). A second bevel gear (23) meshes with the outside of the first bevel gear (22). A long shaft (24) is fixedly connected inside the second bevel gear (23). The long shaft (24) is rotatably connected inside the water tank body (1). A rotating disk (25) is fixedly connected to the outside of the long shaft (24). A first optical shaft (26) is fixedly connected to the outside of the rotating disk (25). A movable bracket is rotatably connected to the outside of the first optical shaft (26). 27) The water tank body (1) has an internal sliding connection of an installation frame (28), and the outside of the installation frame (28) is fixedly connected to a second optical axis (29). The end of the movable bracket (27) away from the first optical axis (26) is rotatably connected to the outside of the second optical axis (29). The outside of the sliding block (210) is fixedly connected to a U-shaped block (212). The installation frame (28) is set inside the U-shaped block (212). The inside of the installation frame (28) is provided with a fixing bolt (213), and the fixing bolt (213) is threadedly connected inside the sliding block (210).
5. The masterbatch cooling and setting water tank according to claim 4, characterized in that: There are two mounting frames (28). The two mounting frames (28) are symmetrically distributed on the left and right sides of the water tank body (1). The water tank body (1) has matching grooves at the corresponding positions of the two mounting frames (28). The two mounting frames (28) slide in the grooves of the water tank body (1).
6. The masterbatch cooling and setting water tank according to claim 1, characterized in that: The adjustment assembly includes a support inner rod (31), which is fixedly connected to the bottom of the water tank body (1). The bottom of the water tank body (1) is provided with an outer frame (32). The support inner rod (31) is slidably connected to the inside of the outer frame (32). A connecting plate (33) is fixedly connected between the outer frames (32). A foot pad (34) is fixedly connected to the bottom of the outer frame (32). A through hole (35) is opened inside the outer frame (32). A threaded rod (36) is provided inside the through hole (35). The threaded rod (36) is threadedly connected to the inside of the support inner rod (31). A knob (37) is fixedly connected to the outside of the threaded rod (36).
7. The masterbatch cooling and setting water tank according to claim 6, characterized in that: The inner support rod (31) has a matching threaded hole at the corresponding position of the threaded rod (36), and the threaded rod (36) is threadedly connected to the inside of the threaded hole of the inner support rod (31).