Novel writing storage book automatic combination machine

Abstract

The utility model discloses a novel automatic combining machine for a writable storage book. The novel automatic combining machine comprises a rim charge rolling part, a rim charge pulling part, a spot welding vibration frequency part, a pressing part, a tooth die vibration frequency part, a plate pulling part, a thrust part, a feeding part and a rack, according to the utility model, a set of qualified plates can be manufactured by many manual machines in the prior art, the fast batch production can be realized only by feeding roll materials at present, the side plates are automatically fed, automatically pressed and automatically punched by a push rod motor combination, and the plates are manually placed one by one and then the control button operation is performed in the prior art, so that the production efficiency is greatly improved. A PLC (programmable logic controller) is adopted for centralized control, the full-automatic process of the whole machine is realized, and the scheme reduces the intermediate link, improves the production efficiency, saves the manpower for punching out the sheet bar, reduces the industrial injury risk to zero, greatly reduces the production cost, greatly improves the production efficiency and reduces the production difficulty.

Description

Technical Field

[0001] This utility model relates to the field of storage book technology, specifically a novel automatic combination machine for writable storage books. Background Technology

[0002] Storage booklets are storage items, mainly used to store documents and materials. They are convenient to use and easy to store. Automatic storage booklet assembly machines are production equipment for storage booklets.

[0003] The current storage booklet is made by manually placing the boards. This requires manually cutting out the desired boards using a board-making machine, manually folding the edges, and then placing them on an ultrasonic machine for ultrasonic vibration to secure them, thus completing one finished board. This method has the following drawbacks:

[0004] 1. Safety hazard: This manual method of placing boards makes it very easy to get your hand crushed.

[0005] 2. Slow processing speed.

[0006] 3. It is also difficult to train operators, which increases processing costs.

[0007] 4. High energy consumption (electricity).

[0008] 5. More machines and more sheet materials require more floor space, which also increases costs.

[0009] 6. It requires several processes and time to produce a finished product, resulting in low output and high costs. Utility Model Content

[0010] The purpose of this invention is to provide a novel automatic combination machine for writable booklets, in order to solve the problems mentioned in the background art.

[0011] To achieve the above objectives, the present invention adopts the following technical solution: a novel automatic combination machine for writable storage books, comprising a frame, an edge material winding section at the left end of the frame, an edge material pulling section at the middle of the left end of the frame, a spot welding vibration frequency section at the middle of the frame, a pressing section at the middle of the frame, a toothed mold vibration frequency section at the right end of the middle of the frame, a plate pulling section at the middle of the right end of the frame, a punching section at the right end of the frame, and a feeding section at the right end of the frame.

[0012] Preferably, the edge material roll portion includes a fixed frame, the fixed frame is installed at the left end of the frame, a unwinding shaft is provided at one end of the fixed frame, a retaining ring plate is mounted on the unwinding shaft, the edge material roll is provided on the unwinding shaft, and a motor is installed on the fixed frame.

[0013] Preferably, the edge-pulling material section includes a second fixing frame, which is connected to the machine frame. A second motor is provided on the side of the second fixing frame, and aluminum guide wheels and rubber wheels are provided on the second fixing frame.

[0014] Preferably, the spot welding vibration frequency section includes an aluminum profile frame, which is connected to a fixed frame. A fixed angle aluminum is fixed to the surface of the aluminum profile frame, and a cylinder is fixed to the fixed angle aluminum. A spot welding head is connected to the output end of the cylinder. An ultrasonic mounting plate is provided on the aluminum profile frame, and a toothed rod is fixed to the ultrasonic mounting plate. A vibrator fixing plate is fixed to the top of the toothed rod, and an ultrasonic vibrator is installed on the vibrator fixing plate.

[0015] Preferably, the clamping part includes an aluminum profile frame, an aluminum profile rack is mounted on the frame, a slide rail is assembled on the aluminum profile frame, a slider is provided on the slide rail, a base plate is mounted on the slider, a second toothed rod is fixed to the top of the base plate, a second fixing plate is provided on the second toothed rod, a first cylinder and a second cylinder are mounted on the second fixing plate, and a third cylinder is fixed on the base plate.

[0016] Preferably, the tooth mold vibration frequency section includes a table panel, the table panel is fixed on the frame, a support rod is provided on the surface of the table panel, a fixing block is fixed on the support rod, a fixing cross plate is installed on the surface of the fixing block, an adjustment plate is fixed on the top of the fixing cross plate, a fourth cylinder is provided at the upper end of the adjustment plate, a guide rod is connected to the fourth cylinder, an inner tooth mold is connected to the guide rod, and an ultrasonic vibration frequency is provided on the table panel.

[0017] Preferably, the material pulling section includes a material pulling connecting plate, the connecting plate is fixed on the frame, and a motor plate is installed on the frame. A third motor is installed on the surface of the motor plate, a material pulling seat is fixed at the end of the material pulling connecting plate, and a material pulling rubber pressure roller is assembled on the material pulling seat.

[0018] Preferably, the punching part includes a lower die frame, which is connected to the machine frame. A support shaft is fixed to the top of the lower die frame, and an upper die frame is provided on the support shaft. A cylinder plate is fixed to the top of the support shaft, and a fifth cylinder is installed on the surface of the cylinder plate and connected to the upper die frame.

[0019] Preferably, the feeding section includes a conveying side plate, which is connected to the frame. A rotating shaft is fixed on the conveying side plate, a bakelite support belt is provided on the conveying side plate, a template aluminum is fixed on the bakelite support belt, a sprocket is fixed at the end of the rotating shaft, and a fourth motor is fixed at the lower end of the conveying side plate and connected to the sprocket.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] Previously, producing a qualified sheet required many manual processes. Now, only the material needs to be loaded onto the roll, enabling rapid mass production. The edge sheets are automatically fed, pressed, and cut using a push rod motor combination. Previously, each sheet was manually placed and operated via control buttons. Now, a PLC programmable controller provides centralized control, achieving full automation of the entire process. This solution reduces intermediate steps, improves production efficiency, saves manpower for sheet production, reduces the risk of workplace injuries to zero, significantly lowers production costs, greatly increases production efficiency, and reduces production difficulty. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the edge material roll portion of this utility model;

[0024] Figure 3 This is a schematic diagram of the edge-pulling material structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the spot welding vibration frequency section of this utility model;

[0026] Figure 5 This is a schematic diagram of the pressing part of this utility model;

[0027] Figure 6 This is a schematic diagram of the vibration frequency section of the tooth mold of this utility model;

[0028] Figure 7 This is a schematic diagram of the sheet metal part of this utility model;

[0029] Figure 8 This is a schematic diagram of the punching section structure of this utility model;

[0030] Figure 9 This is a schematic diagram of the feeding part of this utility model.

[0031] In the diagram: Edge material coil section-1, Edge material coil-101, Baffle plate-102, Motor-103, Fixing frame-104, Unwinding shaft-105, Edge material pulling section-2, Second fixing frame-201, Second motor-202, Aluminum guide wheel-203, Rubber wheel-204, Spot welding vibration section-3, Aluminum profile frame-301, Fixed angle aluminum-302, Cylinder-303, Spot welding head-304, Ultrasonic vibrator-305, Fixing plate-306, Threaded rod-307, Ultrasonic mounting plate-308, Pressing section-4, Aluminum profile frame-401, Slide rail-402, Slider-403, Second threaded rod-404, Base plate-405, First cylinder-406, Second cylinder-407, Second fixing plate-408, Third cylinder -409, Tooth mold vibration frequency section -5, Table panel -501, Support rod -502, Fixing block -503, Fixing horizontal plate -504, Adjusting plate -505, Fourth cylinder -506, Guide rod -507, Inner page tooth mold -508, Ultrasonic vibration frequency -509, Pulling plate section -6, Pulling connecting plate -601, Pulling rubber pressure roller -602, Pulling seat -603, Motor plate -604, Third motor -605, Punching section -7, Lower mold frame -701, Support shaft -702, Upper mold frame -703, Cylinder plate -704, Fifth cylinder -705, Feeding section -8, Rotating shaft -801, Conveying side plate -802, Bakelite support belt plate -803, Mold corner aluminum -804, Fourth motor -805, Sprocket -806. Detailed Implementation

[0032] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0033] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 This utility model provides a novel automatic combination machine for writable booklets, including a frame 9, an edge material rolling section 1 at the left end of the frame 9, an edge material pulling section 2 at the middle of the left end of the frame 9, a spot welding vibration section 3 at the middle of the frame 9, a pressing section 4 at the middle of the frame 9, a toothed mold vibration section 5 at the right end of the middle of the frame 9, a plate pulling section 6 at the middle of the right end of the frame 9, a punching section 7 at the right end of the frame 9, and a feeding section 8 at the right end of the frame 9;

[0034] The edge material is drawn from the edge material section 2 and the edge material coil section 1. The edge material is then fixed to the sheet material by the ultrasonic vibration of the spot welding vibration section 3. The sheet material is then pulled by the sheet material section 6 and pressed by the pressing section 4. The sheet material is then punched out into the desired fixed shape by the ultrasonic vibration of the toothed mold vibration section 5. The sheet material is then punched out by the punching section 7 and then fed by the feeding section 8.

[0035] The edge material coil section 1 includes a fixed frame 104. The left end of the frame 9 is fixed with the fixed frame 104 by bolts. The lower end of the fixed frame 104 is equipped with a rotatably connected unwinding shaft 105. A retaining ring plate 102 is installed on the unwinding shaft 105. Edge material coil 101 is provided on the unwinding shaft 105. A motor 103 is installed on the fixed frame 104.

[0036] Motor 103 drives unwinding shaft 105 to rotate, thereby driving edge material roll 101 to rotate;

[0037] The edge-pulling part 2 includes a second fixed frame 201, which is fixed to the frame 9. A second motor 202 is provided on the side of the second fixed frame 201. An aluminum guide wheel 203 and a rubber wheel 204 are provided on the second fixed frame 201.

[0038] The second motor 202 drives the rubber wheel 204 to rotate, thereby causing the rubber wheel 204 to pull the material. The material will move along the surface of the aluminum guide wheel 203, and the aluminum guide wheel 203 plays a tensioning role.

[0039] The spot welding vibration frequency section 3 includes an aluminum profile frame 301, which is connected and fixed to a fixed frame 104. A fixed angle aluminum 302 is fixed on the surface of the aluminum profile frame 301, and a cylinder 303 is fixed on the fixed angle aluminum 302. A spot welding head 304 is connected to the output end of the cylinder 303. An ultrasonic mounting plate 308 is provided on the aluminum profile frame 301, and a toothed rod 307 is fixed on the ultrasonic mounting plate 308. A vibrator fixing plate 306 is fixed on the top of the toothed rod 307, and an ultrasonic vibrator 305 is installed on the vibrator fixing plate 306.

[0040] The material is pulled by the plate pulling section 6, passes over the ultrasonic transducer 305, and then the cylinder 303 pushes the spot welding head 304 downward so that the spot welding head 304 touches the plate, and then simple fixation is completed by ultrasonic vibration frequency.

[0041] The clamping part 4 includes an aluminum profile frame 401. The aluminum profile frame 401 is fixedly installed on the frame 9 by bolts. The aluminum profile frame 401 is equipped with a slide rail 402. A slider 403 is provided on the slide rail 402. The slide rail 402 and the slider 403 are slidably connected. A base plate 405 is installed on the slider 403. A second toothed rod 404 is fixed on the top of the base plate 405. A second fixing plate 408 is provided on the second toothed rod 404. A first cylinder 406 and a second cylinder 407 are installed on the second fixing plate 408. A third cylinder 409 is fixed on the base plate 405.

[0042] The plate pulling section 6 pulls the plate to the pressing section 4, and then the first cylinder 406, the second cylinder 407 and the third cylinder 409 operate to press the plate that is simply fixed by the spot welding vibration section 3 to achieve a firm and stable clamping.

[0043] The tooth mold vibration frequency section 5 includes a table panel 501, which is fixed on the frame 9. A support rod 502 is fixed vertically on the surface of the table panel 501. A fixing block 503 is fixed on the support rod 502. A fixing horizontal plate 504 is installed on the surface of the fixing block 503. An adjustment plate 505 is fixed on the top of the fixing horizontal plate 504. A fourth cylinder 506 is provided at the upper end of the adjustment plate 505. A guide rod 507 is connected to the fourth cylinder 506. An inner tooth mold 508 is connected to the guide rod 507. An ultrasonic vibration frequency 509 is provided on the table panel 501.

[0044] The plate feeding section 6 feeds the material, and the fourth cylinder 506 drives the inner page tooth mold 508 to descend and then contact the ultrasonic vibration frequency 509. The ultrasonic vibration frequency 509 punches the desired shape on the plate.

[0045] The material pulling section 6 includes a material pulling connecting plate 601. The connecting plate 601 is fixed on the frame 9, and a motor plate 604 is installed on the frame 9. A third motor 605 is installed on the surface of the motor plate 604. Material pulling seats 603 are fixed at both ends of the material pulling connecting plate 601. Material pulling rubber pressure rollers 602 are mounted on the material pulling seats 603, and the material pulling rubber pressure rollers 602 are rotatably connected to the material pulling seats 603. The third motor 605 is connected to the material pulling rubber pressure rollers 602.

[0046] The third motor 605 drives the material pulling roller 602, thereby causing the material pulling roller 602 to rotate. When the material pulling roller 602 rotates, it pulls the roll of material.

[0047] The punching section 7 includes a lower die frame 701, which is connected to the frame 9. Support shafts 702 are fixed at both ends of the top surface of the lower die frame 701. An upper die frame 703 is provided on the support shafts 702. The upper die frame 703 can slide up and down along the surface of the support shafts 702. A cylinder plate 704 is fixed at the top of the support shafts 702. A fifth cylinder 705 is fixed to the middle of the top surface of the cylinder plate 704 by bolts. The output shaft of the fifth cylinder 705 is connected to the upper die frame 703.

[0048] After the sheet metal is fed by the sheet metal feeding section 6, the sheet metal will pass through the lower mold frame 701. The fifth cylinder 705, controlled by the PLC programmable controller, will push the upper mold frame 703 downward. The upper mold frame 703 pushes downward to break the sheet metal on the lower mold frame 701.

[0049] The feeding section 8 includes a conveyor side plate 802, which is connected to the frame 9. A rotating shaft 801 is fixed on the conveyor side plate 802. A bakelite support belt plate 803 is provided on the conveyor side plate 802 and is connected to the rotating shaft 801. A template aluminum angle 804 is fixed on the bakelite support belt plate 803. A sprocket 806 is fixed at the end of the rotating shaft 801. A fourth motor 805 is fixed at the lower end of the conveyor side plate 802 and is connected to the sprocket 806.

[0050] The fourth motor 805 is energized to drive the sprocket 806 to rotate, the sprocket 806 drives the chain shaft 801 to rotate, and then feeds the material. The aluminum template 804 is used for limiting the movement.

[0051] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel automatic combination machine for writable booklets, characterized in that: Includes a frame (9), the left end of the frame (9) is provided with an edge material coiling part (1), the middle of the left end of the frame (9) is provided with an edge material pulling part (2), the middle of the frame (9) is provided with a spot welding vibration frequency part (3), the middle of the frame (9) is provided with a pressing part (4), the right end of the middle of the frame (9) is provided with a toothed mold vibration frequency part (5), the middle of the right end of the frame (9) is provided with a plate material pulling part (6), the right end of the frame (9) is provided with a punching part (7), and the right end of the frame (9) is provided with a feeding part (8).

2. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The edge material coil section (1) includes a fixed frame (104). The fixed frame (104) is installed on the left end of the frame (9). A unwinding shaft (105) is provided at one end of the fixed frame (104). A retaining ring plate (102) is mounted on the unwinding shaft (105). Edge material coil (101) is provided on the unwinding shaft (105). A motor (103) is installed on the fixed frame (104).

3. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The edge-pulling material section (2) includes a second fixed frame (201), which is connected to the frame (9). A second motor (202) is provided on the side of the second fixed frame (201), an aluminum guide wheel (203) is provided on the second fixed frame (201), and a rubber wheel (204) is provided on the second fixed frame (201).

4. The novel automatic combination machine for writable storage books according to claim 2, characterized in that: The spot welding vibration frequency section (3) includes an aluminum profile frame (301), which is connected to a fixed frame (104). A fixed angle aluminum (302) is fixed on the surface of the aluminum profile frame (301), and a cylinder (303) is fixed on the fixed angle aluminum (302). A spot welding head (304) is connected to the output end of the cylinder (303). An ultrasonic mounting plate (308) is provided on the aluminum profile frame (301), and a toothed rod (307) is fixed on the ultrasonic mounting plate (308). A vibrator fixing plate (306) is fixed on the top of the toothed rod (307), and an ultrasonic vibrator (305) is installed on the vibrator fixing plate (306).

5. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The pressing part (4) includes an aluminum profile frame (401), on which the aluminum profile frame (401) is mounted. A slide rail (402) is mounted on the aluminum profile frame (401), and a slider (403) is provided on the slide rail (402). A base plate (405) is mounted on the slider (403), and a second toothed rod (404) is fixed on the top of the base plate (405). A second fixing plate (408) is provided on the second toothed rod (404), and a first cylinder (406) and a second cylinder (407) are mounted on the second fixing plate (408). A third cylinder (409) is fixed on the base plate (405).

6. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The tooth mold vibration frequency section (5) includes a table panel (501), the table panel (501) is fixed on the frame (9), the table panel (501) is provided with a support rod (502) on the surface of the table panel (501), the support rod (502) is fixed with a fixing block (503), the fixing block (503) is installed with a fixing cross plate (504), the top of the fixing cross plate (504) is fixed with an adjustment plate (505), the upper end of the adjustment plate (505) is provided with a fourth cylinder (506), the fourth cylinder (506) is connected with a guide rod (507), the guide rod (507) is connected with an inner page tooth mold (508), and the table panel (501) is provided with an ultrasonic vibration frequency (509).

7. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The material pulling section (6) includes a material pulling connecting plate (601), the connecting plate (601) is fixed on the frame (9), and a motor plate (604) is installed on the frame (9). A third motor (605) is installed on the surface of the motor plate (604). A material pulling seat (603) is fixed at the end of the material pulling connecting plate (601), and a material pulling rubber pressure roller (602) is assembled on the material pulling seat (603).

8. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The punching section (7) includes a lower die frame (701), which is connected to the frame (9). A support shaft (702) is fixed on the top of the lower die frame (701), and an upper die frame (703) is provided on the support shaft (702). A cylinder plate (704) is fixed on the top of the support shaft (702), and a fifth cylinder (705) is installed on the surface of the cylinder plate (704), and the fifth cylinder (705) is connected to the upper die frame (703).

9. The novel automatic combination machine for writable storage books according to claim 1, characterized in that: The feeding section (8) includes a conveying side plate (802), which is connected to the frame (9). A rotating shaft (801) is fixed on the conveying side plate (802). A bakelite support belt plate (803) is provided on the conveying side plate (802). A template aluminum angle plate (804) is fixed on the bakelite support belt plate (803). A sprocket (806) is fixed at the end of the rotating shaft (801). A fourth motor (805) is fixed at the lower end of the conveying side plate (802), and the fourth motor (805) is connected to the sprocket (806).

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