Braid component counting machine

By designing a counting machine for taping and reeling components, and utilizing a combination of needle wheels and cutters, the machine achieves efficient counting and precise cutting of taping and reeling components, solving the problems of low efficiency and waste in existing technologies, and improving production efficiency and yield.

CN223778751UActive Publication Date: 2026-01-09GUANGDONG FENGHUA BANGKE ELECTRONIC CO LTD
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Patent Information

Application Number
CN202520556600.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-01-09
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

In existing technologies, the number of components on the tape and the cutting process are inefficient and easily damage the tape, resulting in waste.

Method used

A tape and reel component counting machine was designed, comprising a base, a drive assembly, and a cutting assembly. It counts components by inserting needle wheels into the tape holes and cuts the tape at accurate positions by a cutter. The machine achieves automated cutting by combining a limiting part and a drive component.

Benefits of technology

It improves the production efficiency and yield of taping components and reduces taping waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a braid component counting machine. The braid component counting machine comprises a base, the base is provided with a braid conveying channel, and the braid conveying channel is suitable for braids to pass through; the driving assembly comprises a pressing wheel and a pinwheel, the pressing wheel and the pinwheel are rotationally installed on the base, the pressing wheel and the pinwheel are suitable for making contact with the two opposite sides of the braid, the pinwheel rotates to drive the braid to pass through the braid conveying channel, and the pinwheel can insert needles into holes of the braid; the cutting assembly comprises a cutter, the cutter is located on one side of the pinwheel in the axial direction, and the cutter is suitable for cutting off the braid. The counting machine inserts needles into the braid holes through the pinwheel to count the number of components on the braid, the cutter is located on one side of the pinwheel in the axial direction, the cutter can cut off the braid at the accurate position, and the production yield can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field more particularly, relate to a kind of braiding component counting machine. BACKGROUND

[0002] In the related art, electronic components can be packaged by braiding packaging, and the number of components packaged on the braiding is generally counted by a counting machine. If a specific number of components is needed, the worker needs to manually cut the braiding at the corresponding position with scissors after counting by the counting machine, which not only has low efficiency but also easily damages the braiding, causing waste.

[0003] Therefore, there is a need to provide a new technical solution to solve the above technical problems. SUMMARY

[0004] An object of the utility model is to provide a new technical solution for a braiding component counting machine.

[0005] According to a first aspect of the utility model, a braiding component counting machine is provided. The braiding component counting machine comprises:

[0006] a base, the base is provided with a braiding passage, and the braiding passage is suitable for the braiding to pass through;

[0007] a driving assembly, comprising a pressure roller and a needle roller, the pressure roller and the needle roller are rotatably installed on the base, the pressure roller and the needle roller are suitable for contacting the two opposite sides of the braiding, the needle roller rotates to drive the braiding to pass through the braiding passage, and the needle roller can insert a needle into the braiding hole;

[0008] a cutting assembly, comprising a cutter, the cutter is located on one side of the needle roller in the axial direction, and the cutter is suitable for cutting the braiding.

[0009] Optionally, the cutting assembly further comprises a limiting part, the limiting part is arranged opposite to the cutter, and the cutter and the limiting part can abut against the two opposite sides of the braiding.

[0010] Optionally, the cutting assembly further comprises a first driving member, the first driving member is drivingly connected to the cutter to drive the cutter to move towards or away from the limiting part.

[0011] Optionally, the driving assembly further comprises a second driving member, the second driving member is drivingly connected to the needle roller to drive the needle roller to rotate.

[0012] Optionally, the pressure roller is movably installed on the base, and the pressure roller can adjust the position towards or away from the needle roller.

[0013] Optionally, the side wall of the pressing wheel is provided with a limiting groove, and the braid is embedded in the limiting groove.

[0014] Optionally, the braid component counting machine further comprises a mounting plate connected to the base, and the mounting plate is suitable for assembling the braid wheel.

[0015] Optionally, the mounting plate is rotationally connected to the base.

[0016] Optionally, a plurality of mounting plates are provided, and the mounting plates are rotationally connected in sequence, wherein one end of the mounting plates is connected to the base, and the other end of the mounting plates is suitable for assembling the braid wheel.

[0017] Optionally, the display is further provided, and the display is mounted on the base and capable of displaying parameter information of the braid component counting machine.

[0018] One technical effect of the present application is that the counting machine inserts a needle into the braid hole through a needle wheel to count the number of components on the braid, and the cutter is located on one side of the needle wheel along the axial direction, and the cutter can cut the braid at an accurate position, which is beneficial to improve the production yield.

[0019] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments thereof, taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings incorporated in and forming a part of the specification illustrate embodiments of the present application and, together with the description, serve to explain the principles of the application.

[0021] Figure 1 is a structural schematic view of a braid component counting machine of one embodiment of the present application.

[0022] Figure 2 is an enlarged view of A of Figure 1

[0023] Figure 3 is a structural schematic view of another view of a braid component counting machine of one embodiment of the present application.

[0024] Figure 4 is a structural schematic view of the internal structure of a braid component counting machine of one embodiment of the present application.

[0025] Figure 5 is an enlarged view of B of Figure 4

[0026] Figure 6 is a structural schematic view of the internal structure of a braid component counting machine of another embodiment of the present application. ​​

[0027] Reference signs:

[0028] 1, base; 11, tape passage; 111, upper plate; 112, lower plate; 21, pressure wheel; 211, limiting groove; 22, needle wheel; 23, second driving member; 31, cutter; 32, limiting member; 321, limiting part; 33, first driving member; 4, display; 5, control button; 6, tape winding wheel; 7, mounting plate. DETAILED DESCRIPTION

[0029] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of the components and steps set forth in the examples, as well as the numerical expressions and values, are not limitations on the scope of the present application unless otherwise specifically stated.

[0030] The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the scope of the application its application or uses.

[0031] Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail herein. However, where appropriate, such techniques, methods, and apparatus should be considered as being part of the specification.

[0032] In all of the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as a limitation on the scope of the exemplary embodiments. Thus, other examples of the exemplary embodiments can have different values.

[0033] It should be noted that like reference numerals and letters refer to like items in the following drawings, and thus, once an item is defined in one drawing, it is not necessary to discuss it further in subsequent drawings.

[0034] According to one embodiment of the present application, a component counting machine for a component tape is provided. As shown in Figures 1 to 6 the component counting machine for a component tape includes a base 1, a driving assembly and a cutting assembly. The base 1 is provided with a tape passage 11, which is adapted for the tape to pass through. The driving assembly includes a pressure wheel 21 and a needle wheel 22, which are rotatably mounted on the base 1, and are adapted to contact the two sides of the tape respectively. The needle wheel 22 is rotatable to drive the tape to pass through the tape passage 11, and the needle wheel 22 is capable of inserting a needle into the tape hole. The cutting assembly includes a cutter 31, which is located on the side of the needle wheel 22 along the axial direction, and is adapted to cut the tape.

[0035] In this example, the point counting machine inserts the needle into the braid hole through the needle wheel 22 to count the number of components on the braid, and the cutter 31 is located on the side of the needle wheel 22 in the axial direction, which can cut the braid at the accurate position, thereby improving the production yield.

[0036] It should be noted that when the braid is running, the braid passes through the running channel 11. The compression wheel 21 and the needle wheel 22 are in contact with the two end faces of the braid in the thickness direction, respectively, and the needle wheel 22 rotates to drive the braid to run along the running channel 11. The braid is provided with a braid hole, and when the braid is running, the needle wheel 22 can insert the needle into the braid hole to calculate the number of components or the length of the braid. When the number of components or the length of the braid reaches the preset value, the cutter 31 can cut the braid, thereby obtaining the braid corresponding to the number of components or the length.

[0037] As shown in Figure 2 In this example, the running channel 11 can be formed by spacing the upper plate 111 and the lower plate 112. That is, the upper plate 111 and the lower plate 112 are spaced apart in the vertical direction, and the running channel 11 can be formed between the upper plate 111 and the lower plate 112. The gap between the compression wheel 21 and the needle wheel 22 at the matching position is provided with a relief hole, and the gap between the compression wheel 21 and the needle wheel 22 at this position can form the running channel 11, and the braid can pass through the gap between the compression wheel 21 and the needle wheel 22. The running channel 11 is provided with a relief hole at the position of the cutter 31, so that the cutter 31 can extend into the running channel 11 to cut the braid. The running channel 11 has an inlet and an outlet, and the needle wheel 22 is located between the inlet and the outlet, and the cutter 31 is located on the side of the needle wheel 22 facing the outlet.

[0038] It should be noted that the diameter of the needle wheel 22 can be determined by the person skilled in the art according to the actual situation, which is not limited here.

[0039] It should be noted that the base 1 can be a shell structure, and the needle wheel 22 and the cutter 31 can be installed inside the base 1. In addition, other control elements or electronic elements can also be provided inside the base 1. Of course, the specific structure of the base 1 can be determined by the person skilled in the art according to the actual situation, which is not limited here.

[0040] In one example, the cutting assembly further comprises a limiting portion 321, which is arranged opposite to the cutter 31, and the cutter 31 and the limiting portion can abut the two sides of the braid.

[0041] As shown in Figure 5 and Figure 6As shown, in this example, the cutter 31 is located below the limiting part 321, and the cutter 31 can move upward to bring the tape against the limiting part 321, so as to facilitate the smooth cutting of the tape.

[0042] It should be noted that the cutting assembly may include a limiting member 32, which is mounted on the base 1. A limiting portion 321 is provided at the end of the limiting member 32 facing the cutter 31, and the limiting portion 321 can cooperate with the cutter 31 to cut the tape. The limiting member 32 can be mounted on the base 1 by snap-fit, fastener screwing, or welding, etc., as can be determined by those skilled in the art according to the actual situation, and no specific limitation is made here.

[0043] It should also be noted that the lower plate 112 of the conveyor channel 11 has a clearance hole at the corresponding position of the cutter 31, and the corresponding position of the upper plate 111 of the conveyor channel 11 can serve as a limiting part 321. The cutter 31 extends into the conveyor channel 11 through the clearance hole of the lower plate 112 and can push the tape against the upper plate 111, thereby cutting the workpiece.

[0044] Of course, the specific configuration of the limiting part 321 can be determined by those skilled in the art according to the actual situation, and no specific limitation is made here.

[0045] In one example, such as Figure 6 As shown, the cutting assembly also includes a first driving member 33, which is tractively connected to the cutter 31 to drive the cutter 31 to move toward or away from the limiting part 321.

[0046] like Figure 6 As shown, in this example, the first drive member 33 can be installed on the base 1. For example, the first drive member 33 can be installed inside the base 1, and the base 1 can protect the first drive member 33. The output end of the first drive member 33 is connected to the cutter 31 to drive the cutter 31 to move in the vertical direction, thereby enabling the cutter 31 to cut the tape.

[0047] It should be noted that the first driving component 33 can be a linear driving mechanism such as a cylinder or a linear motor. Those skilled in the art can determine it according to the actual situation, and no specific limitation is made here.

[0048] In one example, such as Figure 6 As shown, the driving assembly further includes a second driving member 23, which is tractively connected to the needle wheel 22 to drive the needle wheel 22 to rotate.

[0049] like Figure 6As shown, in this example, the second driving member 23 can be mounted to the base 1, for example, the second driving member 23 can be mounted to the interior of the base 1, and the base 1 can protect the second driving member 23. The output end of the second driving member 23 is drivingly connected to the needle wheel 22. The second driving member 23 can drive the needle wheel 22 to rotate, so as to drive the braid along with the pressure wheel 21. The needle wheel 22 can also sequentially insert the needles into the braid holes of the braid.

[0050] It should be noted that the second driving member 23 can be a rotary motor or other rotary driving mechanism, which can be determined by those skilled in the art according to actual conditions, and is not specifically limited here.

[0051] In one example, the pressure wheel 21 is movably mounted to the base 1, and the pressure wheel 21 can be adjusted in position towards or away from the needle wheel 22.

[0052] In this example, the base 1 is provided with a mounting block that can be adjusted in position in the up-down direction, and the pressure wheel 21 is rotationally connected to the mounting block. The pressure wheel 21 is located above the needle wheel 22. The mounting block is adjusted in position up and down, so as to drive the pressure wheel 21 to move towards or away from the needle wheel 22. By adjusting the distance between the pressure wheel 21 and the needle wheel 22, different thicknesses of braids can be adapted, and the pressure of the pressure wheel 21 on the braid can also be adjusted, so as to better adapt to the braid.

[0053] It should be noted that the position of the pressure wheel 21 can be manually adjusted by a lead screw structure, or the position of the pressure wheel 21 can also be automatically adjusted by a driving mechanism such as a pneumatic cylinder or a motor. Those skilled in the art can determine according to actual conditions, and is not specifically limited here.

[0054] In one example, as shown in the figure, Figure 5 The side wall of the pressure wheel 21 is provided with a limiting groove 211, and the braid is embedded in the limiting groove 211.

[0055] As shown in the figure, Figure 5 In this example, the pressure wheel 21 is provided with a limiting groove 211 in the circumferential direction, and the braid can pass through the limiting groove 211, so as to limit the braid to avoid deviation. The needle wheel 22 can insert the needle into the braid hole, and drive the braid to move along the braid channel 11.

[0056] In one example, as shown in the figure, Figure 1 The braid component counting machine also includes a mounting plate 7 connected to the base 1, and the mounting plate 7 is suitable for assembling the braid wheel 6.

[0057] As shown in the figure, Figure 1As shown, one end of the mounting plate 7 can be mounted on the base 1, and the tape is wound into a disc shape and mounted on the tape pulley 6. The tape pulley 6 can be rotatably mounted on the mounting plate 7 to facilitate tape weaving.

[0058] In one example, such as Figure 1 As shown, the mounting plate 7 is rotatably connected to the base 1.

[0059] like Figure 1 As shown, one end of the mounting plate 7 can be rotatably mounted on the base 1. The mounting plate 7 can rotate relative to the base 1, thereby adjusting the position of the tape reel to facilitate the adjustment of the tape roller 6 to a suitable position, improving tape feeding and enhancing the applicability of the counting machine. Furthermore, when the mounting plate 7 is not equipped with the tape roller 6, it can be rotated to make the mounting plate 7 fit against the base 1, thereby reducing storage space.

[0060] It should be noted that one end of the mounting plate 7 can be rotatably mounted to the base 1 via a hinge. After the mounting plate 7 is rotated to the appropriate position, it is then locked in place by a locking device. The mounting plate 7 is provided with a rotating shaft, and the tape pulley 6 can be rotatably sleeved on the rotating shaft.

[0061] In one example, such as Figure 3 As shown, there are multiple mounting plates 7, which are rotatably connected in sequence. One end of the mounting plate 7 is connected to the base 1, and the other end of the mounting plate 7 is suitable for assembling the braiding pulley 6.

[0062] like Figure 3 As shown, in this example, two mounting plates 7 can be provided, and the two mounting plates 7 are rotatably connected by a hinge. One mounting plate 7 is rotatably connected to the base 1, and the other mounting plate 7 is suitable for assembling the taper pulley 6. By providing multiple mounting plates 7, it is convenient to further adjust the position of the taper pulley 6.

[0063] Of course, multiple mounting plates 7 can be set, for example, three, four, or five. Those skilled in the art can decide according to the actual situation, and no specific limitation is made here.

[0064] In one example, such as Figure 1 As shown, the tape and reel component counting machine also includes a display 4, which is mounted on the base 1 and can display the parameter information of the tape and reel component counting machine.

[0065] like Figure 1As shown, in this example, the display 4 can be installed on the base 1, and the display 4 can display the parameter information of the ribbon component point counting machine, such as the length of each cut ribbon or the number of components. The length of the ribbon cut by the cutter 31 or the number of components can also be directly adjusted on the display 4, so as to improve the convenience of using the ribbon component point counting machine.

[0066] It should be noted that the ribbon component point counting machine further comprises a control button 5. The control button 5 can be installed on the base 1. The control button 5 can be provided in plurality. The control button 5 has the functions of turning on, turning off, starting, and emergency stopping, etc. The skilled person in the art can determine according to the actual situation, and no specific limitation is made herein.

[0067] The above embodiments mainly describe the differences between the embodiments, and the different optimization features between the embodiments can be combined to form a better embodiment without contradiction. In view of the brevity of the writing, no further description is given here.

[0068] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, and are not intended to limit the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A machine for counting components of a flat cable, characterized in that, It includes: Base (1), the base (1) is provided with a walking channel (11), the walking channel (11) is suitable for the passage of the tape; Drive assembly, including pinch roller (21) and needle roller (22), the pinch roller (21) and the needle roller (22) are rotatably mounted on the base (1), the pinch roller (21) and the needle roller (22) are suitable for contacting the two sides opposite to the tape, the needle roller (22) rotates to drive the tape through the walking channel (11), the needle roller (22) can insert the needle into the tape hole; Cutting assembly, including cutter (31), the cutter (31) is located on the side of the needle roller (22) along the axial direction, the cutter (31) is suitable for cutting the tape.

2. The bead component counting machine according to claim 1, wherein, The cutting assembly further includes a limiting portion (321), the limiting portion (321) is arranged opposite to the cutter (31), the cutter (31) and the limiting portion can be in contact with the two sides opposite to the tape.

3. The bead component counting machine according to claim 2, wherein, The cutting assembly further includes a first driving member (33), the first driving member (33) is drivingly connected to the cutter (31), so as to drive the cutter (31) to move towards or away from the limiting portion (321).

4. The bead component counting machine according to claim 1, wherein, The drive assembly further includes a second driving member (23), the second driving member (23) is drivingly connected to the needle roller (22), so as to drive the needle roller (22) to rotate.

5. The bead component counting machine of claim 1, wherein, The pinch roller (21) is movably mounted on the base (1), and the pinch roller (21) can be adjusted in position towards or away from the needle roller (22).

6. The bead component counting machine of claim 1, wherein, The side wall of the pinch roller (21) is provided with a limiting groove (211), and the tape is embedded in the limiting groove (211).

7. The bead component counting machine according to claim 1, wherein, It further includes a mounting plate (7), the mounting plate (7) is connected to the base (1), and the mounting plate (7) is suitable for assembling the tape wheel (6).

8. The beading component counting machine according to claim 7, wherein, The mounting plate (7) is rotatably connected to the base (1).

9. The beading component counting machine according to claim 7, wherein, The mounting plate (7) is provided with a plurality of mounting plates (7), and the mounting plates (7) are rotatably connected in sequence, one end of the mounting plate (7) is connected to the base (1), and the other end of the mounting plate (7) is suitable for assembling the tape wheel (6).

10. The bead component counting machine of claim 1, wherein, It further includes a display (4), the display (4) is installed on the base (1), and the display (4) can display the parameter information of the tape component point counting machine.