Powder spraying temperature control device for aluminized silicon strip steel
By using a temperature control device for powder coating of aluminized silicon strip steel, which combines cooling rollers, air knives and heating mechanisms, the problem of surface temperature control of aluminized silicon strip steel is solved, ensuring the optimal state of the powder and improving the uniformity and adhesion of the coating.
Patent Information
- Application Number
- CN202520482847.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing technologies struggle to effectively control the temperature of aluminized silicon strip surfaces, resulting in poor adhesion of sprayed anti-oxidation powder and flux powder, which affects the uniformity and adhesion of the coating.
The aluminized silicon strip steel powder spraying temperature control device uses a combination of cooling rollers, air knives and heating mechanisms, combined with the monitoring and adjustment of multiple temperature sensors, to ensure that the surface temperature of the strip steel is within the range of 250℃ - 300℃, achieving the optimal state for powder spraying.
It achieves the optimal state of anti-oxidation powder and flux powder, improves the uniformity and adhesion of the coating, and meets the user's performance requirements for aluminized silicon strip steel.
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Figure CN223780328U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to strip steel production technical field, concretely is a kind of aluminized silicon strip steel powder spraying temperature control device. BACKGROUND
[0002] Aluminized silicon strip steel is a kind of material plated with aluminum-silicon alloy on the surface of strip steel, with excellent high-temperature resistance, corrosion resistance and oxidation resistance. Main application fields include: automobile industry: used for manufacturing exhaust pipes, mufflers and other high-temperature components. Home appliance industry: used for manufacturing ovens, microwave ovens and other heat-resistant components. Building industry: used for manufacturing roof, wall and other weather-resistant materials. Market demand: with the rapid development of automobile, home appliance and building industry, the demand for aluminized silicon strip steel is increasing. Users have higher and higher performance requirements for aluminized silicon strip steel, especially the uniformity, adhesion and surface quality of the plating layer.
[0003] Before plating the strip steel, it is necessary to spray anti-oxidation powder on the surface of the strip steel to prevent the strip steel from oxidizing during the subsequent high-temperature hot-dip plating process. Spraying plating aid powder improves the adhesion of the plating layer to the substrate and improves the uniformity and adhesion of the plating layer.
[0004] The temperature of the surface of the strip steel has a great influence on the anti-oxidation powder and the plating aid powder. If the temperature is too low (<200℃): the powder cannot be fully softened, the adhesion effect is poor, and the powder distribution may be uneven. The anti-oxidation or plating effect is not good, which affects the quality of the subsequent plating layer. If the temperature is too high (>400℃): the powder may be over-melted or burned, resulting in powder failure. The surface of the strip steel may be oxidized, affecting the adhesion of the plating layer. INVENTION CONTENTS
[0005] In view of the shortcomings of the prior art, the utility model provides an aluminized silicon strip steel powder spraying temperature control device, which can automatically adjust the temperature of the surface of the strip steel to adapt to the powder spraying work.
[0006] The utility model provides the following technical scheme: an aluminized silicon strip steel powder spraying temperature control device, comprising a support frame one, a plurality of equally spaced cooling rollers one are installed on the support frame one, a sliding rod is fixedly connected at the four corners of the support frame one, a support frame two is slidably connected on the sliding rod, a plurality of equally spaced cooling rollers two are installed on the support frame two, a gas knife is installed between adjacent two cooling rollers one and adjacent cooling roller two, a lifting mechanism is connected between the support frame one and the support frame two, heating mechanisms one and two are detachably connected at the ends of the support frame one and the support frame two, and a temperature monitoring assembly is commonly connected on the gas knife, the support frame one, the support frame two, the heating mechanism one and the heating mechanism two.
[0007] Further, the lifting mechanism comprises a bottom plate one fixedly connected to the support frame one, the support frame two is fixedly connected with a bottom plate two on the side, the hydraulic cylinder is fixedly connected to the bottom plate one, and the output end of the hydraulic cylinder is fixedly connected to the bottom plate two.
[0008] Further, the heating mechanism one comprises an L-shaped connecting plate one connected to the support frame one, and the electric heating plate one is fixedly connected to the L-shaped connecting plate one.
[0009] Further, the end of the support frame two is connected with an L-shaped connecting plate two, and the electric heating plate two is fixedly connected to the L-shaped connecting plate two.
[0010] Further, the electric heating plate one and the electric heating plate two can be an integral plate or a plurality of small plates connected together.
[0011] Further, the temperature monitoring assembly comprises a temperature sensor one fixedly connected to the side of the air knife, a temperature sensor two fixedly connected to the ends of the support frame one and the support frame two, an L-shaped connecting rod one fixedly connected to the front end of the L-shaped connecting plate one, a temperature sensor three fixedly connected to the L-shaped connecting rod one, an L-shaped connecting rod two fixedly connected to the front end of the L-shaped connecting plate two and a temperature sensor four fixedly connected to the L-shaped connecting rod two.
[0012] Further, the electric heating plate one and the electric heating plate two are close to the powder spraying equipment.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The aluminum-silicon plated strip steel powder spraying temperature control device can cool the pretreated strip steel, the number of air knives used and the air flow of the air knives are adjusted through the monitoring of the plurality of temperature sensors, the temperature of the strip steel is adjusted to 250-300 DEG C, and the anti-oxidation powder or the plating aid powder is in the best state. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a whole three-dimensional structure schematic view of the utility model from another angle.
[0017] In the figure: 1, support frame one; 2, cooling roller one; 3, slide bar; 4, support frame two; 5, cooling roller two; 6, air knife; 7, bottom plate one; 8, bottom plate two; 9, hydraulic cylinder; 10, L-shaped connecting plate one; 11, electric heating plate one; 12, L-shaped connecting plate two; 13, electric heating plate two; 14, temperature sensor one; 15, temperature sensor two; 16, L-shaped connecting rod one; 17, temperature sensor three; 18, L-shaped connecting rod two; 19, temperature sensor four. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0019] Please refer to Figures 1 to 2 A kind of powder spraying temperature control device of aluminized silicon strip steel, including support frame one 1 described support frame one 1, several cooling roller one 2 of equal interval arrangement are installed on it, support frame one 1 four corners are fixedly connected slide bar 3, support frame two 4 are slidably connected on slide bar 3, several cooling roller two 5 of equal interval arrangement are installed on support frame two 4, air knife 6 is installed between adjacent two cooling roller one 2 and adjacent cooling roller two 5, lifting mechanism is connected between support frame one 1 and support frame two 4, the end of support frame one 1 and support frame two 4 is detachably connected with heating mechanism one and heating mechanism two respectively, temperature monitoring assembly is jointly connected on air knife 6, support frame one 1, support frame two 4, heating mechanism one and heating mechanism two.
[0020] As Figures 1 to 2As shown, the aluminized silicon steel strip powder spraying temperature control device in the utility model in use, according to the thickness of the strip steel drive hydraulic cylinder 9, to adjust the distance between cooling roller one 2 and cooling roller two 5, to meet the different thickness of the strip steel, the pretreated strip steel passes through cooling roller one 2 and cooling roller two 5, to carry out cooling, and, in this process, the air knife 6 located above and below the strip steel simultaneously carries out cooling treatment to the upper and lower surfaces of the strip steel, and blows away part of the adhering pollutants on the strip steel, temperature sensor one 14 records the temperature of the strip steel entering time, temperature sensor two 15 records the temperature of the strip steel after cooling treatment, and according to the data of temperature sensor two 15, the use quantity of air knife 6 and the air flow size in air knife 6 are adjusted, so that the temperature of the strip steel after cooling treatment is between 250 DEG C and 300 DEG C, and the main role of electric heating plate one 11 and electric heating plate two 13 is to heat the strip steel, so that the temperature of the strip steel entering the powder spraying device is in the range of 250 DEG C-300 DEG C, or when the temperature sensed by temperature sensor two 15 is lower than the above range, electric heating plate one 11 and electric heating plate two 13 heat it to ensure that the temperature of the strip steel is in the above range, and the temperature is measured by temperature sensor three 17 and temperature sensor four 19, which can also make the anti-oxidation powder or plating aid powder in the best state. The air knife 6 can also use low-temperature nitrogen, which has better cooling effect, but the cost is relatively high.
[0021] As Figure 1 shown, the lifting mechanism includes a bottom plate one 7 fixedly connected to the support frame one 1, the side surface of the support frame two 4 is fixedly connected with a bottom plate two 8, the bottom plate one 7 is fixedly connected with a hydraulic cylinder 9, and the output end of the hydraulic cylinder 9 is fixedly connected with the bottom plate two 8.
[0022] Specifically, the driving hydraulic cylinder 9 can move the support frame two 4 along the direction of the slide rod 3 to adjust the distance between the cooling roller one 2 and the cooling roller two 5, so that the strip steel of different thicknesses can be cooled, and the distance between the electric heating plate one 11 and the electric heating plate two 13 is adjusted.
[0023] As Figure 1 shown, the heating mechanism one includes an L-shaped connecting plate one 10 connected to the support frame one 1, and the L-shaped connecting plate one 10 is fixedly connected with an electric heating plate one 11.
[0024] Specifically, the electric heating plate one 11 heats or cools the lower surface of the strip steel.
[0025] As Figure 1 shown, the end of the support frame two 4 is connected with an L-shaped connecting plate two 12, and the L-shaped connecting plate two 12 is fixedly connected with an electric heating plate two 13.
[0026] Specifically, the electric heating plate two 13 keeps or heats the upper surface of the strip steel.
[0027] As shown in Figure 1 , the electric heating plate one 11 and the electric heating plate two 13 can be a whole plate or a plurality of small plates connected together.
[0028] Specifically, the whole electric heating plate one 11 and the electric heating plate two 13 are heated in a simpler way, and the electric heating plate one 11 and the electric heating plate two 13 connected by a plurality of small plates can select the number of blocks used according to the width of the strip steel, thereby reducing energy consumption.
[0029] As shown in Figures 1 to 2 , the temperature monitoring assembly includes a temperature sensor one 14 fixedly connected to the side of the air knife 6, the temperature sensor two 15 fixedly connected to the end of the support frame one 1 and the support frame two 4, the L-shaped connecting rod one 16 fixedly connected to the front end of the L-shaped connecting plate one 10, the temperature sensor three 17 fixedly connected to the L-shaped connecting rod one 16, the L-shaped connecting rod two 18 fixedly connected to the front end of the L-shaped connecting plate two 12, and the temperature sensor four 19 fixedly connected to the L-shaped connecting rod two 18.
[0030] Specifically, the temperature sensor one 14 records the temperature of the strip steel entering time, the temperature sensor two 15 records the temperature of the strip steel after cooling treatment, and according to the data of the temperature sensor two 15, the number of air knives 6 used and the air flow size in the air knife 6 are adjusted, so that the temperature of the strip steel after cooling treatment is between 250℃ and 300℃, and the main function of the electric heating plate one 11 and the electric heating plate two 13 is to keep the temperature of the strip steel, so that it will not be reduced, so that the temperature of the strip steel entering the powder spraying device is in the range of 250℃-300℃, or when the temperature sensed by the temperature sensor two 15 is lower than the above range, the electric heating plate one 11 and the electric heating plate two 13 heat it to ensure that the temperature of the strip steel is in the above range, and the temperature is measured by the temperature sensor three 17 and the temperature sensor four 19.
[0031] As shown in Figures 1 to 2 , the electric heating plate one 11 and the electric heating plate two 13 are close to the powder spraying equipment.
[0032] Specifically, after the electric heating plate one 11 and the electric heating plate two 13 keep or heat the strip steel, the strip steel enters the inside of the powder spraying device, which can make the sprayed anti-oxidation powder or plating aid powder in the best state.
[0033] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A powder spraying temperature control device for an aluminized silicon steel strip, characterized by: The utility model provides a cooling device for powder spraying equipment, including support frame one (1), a plurality of equal interval arrangement's cooling roller one (2) are installed on support frame one (1), the four corners of support frame one (1) are fixedly connected slide rod (3), the slide rod (3) is slidably connected with support frame two (4), a plurality of equal interval arrangement's cooling roller two (5) are installed on support frame two (4), and the adjacent cooling roller one (2) and adjacent cooling roller two (5) between are installed with air knife (6), and support frame one (1) is connected with the lifting mechanism between support frame two (4), and the end of support frame one (1) and support frame two (4) is detachably connected with heating mechanism one and heating mechanism two, temperature monitoring assembly is connected on air knife (6), support frame one (1), support frame two (4), heating mechanism one and heating mechanism two.
2. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip according to claim 1, wherein: The lifting mechanism includes the bottom plate one (7) fixedly connected on support frame one (1), the side of support frame two (4) is fixedly connected with bottom plate two (8), the bottom plate one (7) is fixedly connected with hydraulic cylinder (9), and the output end of hydraulic cylinder (9) is fixedly connected with bottom plate two (8).
3. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip according to claim 1 or 2, characterized in that: The heating mechanism one includes the L type connecting plate one (10) connected on support frame one (1), and the L type connecting plate one (10) is fixedly connected with electric heating plate one (11).
4. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip as claimed in claim 1, wherein: The end of support frame two (4) is connected with L type connecting plate two (12), and the L type connecting plate two (12) is fixedly connected with electric heating plate two (13).
5. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip as claimed in claim 4, wherein: Electric heating plate one (11) and electric heating plate two (13) can be a whole board, can also be a plurality of small boards connected.
6. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip as claimed in claim 4, wherein: The temperature monitoring assembly includes temperature sensor one (14) fixedly connected on the side of air knife (6), and temperature sensor two (15) is fixedly connected at the end of support frame one (1) and support frame two (4), and the front end of L type connecting plate one (10) is fixedly connected with L type connecting rod one (16), and temperature sensor three (17) is fixedly connected on L type connecting rod one (16), and the front end of L type connecting plate two (12) is fixedly connected with L type connecting rod two (18), and temperature sensor four (19) is fixedly connected on L type connecting rod two (18).
7. The apparatus for controlling the powder spraying temperature of an aluminized silicon steel strip as claimed in claim 4, wherein: Electric heating plate one (11) and electric heating plate two (13) are close to powder spraying equipment.