Efficient compacting machine based on road surface

By installing a cleaning mechanism consisting of a shovel, a mesh screen, and a crushing rod on the road compactor, the problem of soil adhesion to the compaction wheel in a humid environment is solved, achieving efficient soil cleaning and uniform spreading, and improving construction efficiency.

CN223780678UActive Publication Date: 2026-01-09SICHUAN CHUANJIAO CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202423171121.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-09
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing road compactors are prone to soil sticking to the compaction wheel in humid environments, making cleaning difficult and affecting construction progress.

Method used

A cleaning mechanism was designed, including a shovel, a strainer, a rotating motor, and a crushing rod. The shovel scrapes away the soil, while the strainer and crushing rod handle large clumps of soil, ensuring that the soil is evenly distributed in front of the compaction wheel and improving cleaning efficiency.

Benefits of technology

It effectively solved the problem of soil adhesion on the surface of the compaction wheel, improving the efficiency of road compaction and construction progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of road surface compactors, and discloses a road surface-based efficient compactor which comprises two supporting arms, the outer surfaces of the two supporting arms are jointly and fixedly connected with a cleaning mechanism, the cleaning mechanism comprises two baffles, the bottom surface of each baffle is in contact with the upper surface of the corresponding supporting arm, and the bottom surface of each baffle is in contact with the upper surface of the corresponding supporting arm. The side faces, close to each other, of the two baffles are jointly and fixedly connected with a front protection plate. According to the efficient compacting machine based on the road surface, in the using process, soil can be shaken off on a leakage net, at the moment, small pieces of soil can automatically fall off, if large pieces of soil exist, power provided by a rotating motor can be used for driving a rotating rod, and then the rotating rod is used for driving a smashing rod to smash the large pieces of soil; large soil blocks are beaten into small soil blocks and then are leaked from the leakage net, so that the soil is cleared and uniformly scattered in front of the compaction wheel, the problem that the soil adhered to the surface of the compaction wheel is difficult to clean is solved, and the road surface compaction efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to road surface compactor technical field, concretely is a kind of efficient compactor based on road surface. BACKGROUND

[0002] Road surface compactor is a kind of mechanical equipment using mechanical self-weight, vibration or impact etc., compacts newly laid road surface material, aims at improving the compactness and stability of road surface.

[0003] The utility model with publication number CN221345197U discloses a road surface construction compactor, belongs to road surface construction compactor field, in order to solve in the process of compacting soil, soil is laid on road surface, and soil distribution is uneven, easy to cause the position of road surface with convex, can be compacted by compaction roller, however it is difficult to make the soil of road surface flat, and road surface compaction effect is not ideal, and the use is not flexible.

[0004] The above technical scheme makes the screw rod rotate, the threaded block can move up and down outside the screw rod, when the threaded block moves downward, the adapter frame and the flat toothed plate also move downward, until the lower end of the flat toothed plate contacts the soil, and then the whole moves by the mobile cart, at this time the flat toothed plate can integrate the soil, so that the soil is relatively flat, the sealing cover plate is opened, water can be injected into the inside of the compaction roller from the water inlet pipe, the injected water can increase the weight of the compaction roller, and the road surface soil can be better compacted, and the compaction effect is better, but the above technical scheme, in actual construction, if the road surface is relatively humid at this time, the compaction wheel is easy to stick the original soil on the ground on the surface of the compaction wheel when contacting with the road surface, which is difficult to remove, and if it is stopped to clean, the progress of road construction will be delayed.

[0005] Therefore, the person skilled in the art provides an efficient compactor based on road surface to solve the problems raised in the above background. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing an efficient compactor based on road surface to solve the problems raised in the above background.

[0007] To achieve the above object, the utility model provides the following technical scheme:

[0008] An efficient compactor based on road surface comprises two supporting arms, and the outer surfaces of the two supporting arms are fixedly connected with a cleaning mechanism.

[0009] The cleaning mechanism comprises two baffle plates, the bottom surface of each of the baffle plates is in contact with the upper surface of the support arm, the side surface of the two baffle plates close to each other is fixedly connected with a front guard plate, the side surface of the two baffle plates close to each other is fixedly connected with a shovel plate, the front surface of the shovel plate is fixedly connected with a mesh, the bottom surface of the two baffle plates is fixedly connected with the upper surface of the mesh, the left side surface of one of the baffle plates is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with a rotating rod, the end of the rotating rod away from the rotating motor is fixedly connected with a bearing, the outer surface of the bearing is fixedly connected with the inner wall of the baffle plate, the outer surface of the rotating rod is fixedly connected with a plurality of breaking rods, the outer surface of the rotating rod is rotatably connected with a stabilizing seat, the front surface of the stabilizing seat is fixedly connected with the back surface of the front guard plate, the inside of the two support arms is provided with a compactor wheel, the back surface of each of the baffle plates is fixedly connected with a side scraper, and the side surface of the two side scrapers close to each other is in contact with the outer surface of the compactor wheel.

[0010] As a further scheme of the utility model: the upper side of each baffle plate is provided with three bolts, and the bottom end of each bolt penetrates the baffle plate and is threadedly connected with the inner wall of the support arm.

[0011] As a further scheme of the utility model: the outer side of each side scraper is provided with three screw nails, and the end of each screw nail close to the side scraper penetrates the side scraper and is threadedly connected with the inner wall of the baffle plate.

[0012] As a further scheme of the utility model: the outer side of each support arm is provided with a limiting cover, and the side surface of the two limiting covers close to each other is in contact with the side surface of the two support arms away from each other.

[0013] As a further scheme of the utility model: the outer side of each limiting cover is provided with six long screw rods, and the end of each long screw rod close to the limiting cover penetrates the limiting cover and is threadedly connected with the inner wall of the support arm.

[0014] As a further scheme of the utility model: the front surface of each support arm is fixedly connected with three prompt lights, and the side surface of the two support arms close to each other is fixedly connected with a front support beam.

[0015] As a further scheme of the utility model: the inner wall of the compactor wheel is rotatably connected with a middle shaft rod, and the inner wall of the two support arms is rotatably connected with the outer surface of the middle shaft rod.

[0016] Compared with the prior art, the utility model has the advantages of:

[0017] The utility model discloses a shovel plate and compaction wheel contact is provided with, when compaction wheel moves forward, utilize shovel plate can shovel the soil on compaction wheel surface, at this moment, the soil will fall on the top of shovel plate, along with the machine movement and the vibration that produces, and the design of the slope of shovel plate itself, at this moment, the soil will shake and fall on the top of leaky net, at this moment, small piece of soil will automatically fall down, if there is big piece of soil, at this moment, utilize the power provided by rotating motor can drive rotating rod, and then utilize the broken rod driven by rotating rod and will break big piece of soil, break big piece of soil into small piece and then from leaky net leak down, reach clear soil and even spread soil on the front of compaction wheel, solve the problem that compaction wheel surface is difficult to clean up and stick to the soil, improve the efficiency of compaction pavement. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a kind of structure schematic diagram of high-efficiency compactor based on road surface;

[0019] Figure 2 It is a kind of rear view solid structure schematic diagram of compaction wheel in high-efficiency compactor based on road surface;

[0020] Figure 3 It is a kind of shovel plate rear view solid structure schematic diagram in high-efficiency compactor based on road surface;

[0021] Figure 4 It is a kind of front support beam solid structure schematic diagram in high-efficiency compactor based on road surface.

[0022] In the drawing: 1, support arm;2, cleaning mechanism;201, baffle;202, front guard plate;203, shovel plate;204, leaky net;205, rotating motor;206, rotating rod;207, broken rod;208, stabilizing seat;209, bearing;210, side scraper;211, compaction wheel;3, bolt;4, screw;5, limit cover;6, long screw rod;7, prompt light;8, center shaft;9, front support beam. DETAILED DESCRIPTION

[0023] Please refer to Figures 1-4 A kind of high-efficiency compactor based on road surface, including two support arms 1, the outer surface of two support arms 1 is fixedly connected with cleaning mechanism 2 in common;

[0024] The cleaning mechanism 2 comprises two baffles 201, the bottom surface of each baffle 201 is in contact with the upper surface of the support arm 1, the side surface of the two baffles 201 close to each other is fixedly connected with the front guard plate 202, the side surface of the two baffles 201 close to each other is fixedly connected with the shovel plate 203, the front surface of the shovel plate 203 is fixedly connected with the screen 204, the bottom surface of the two baffles 201 is fixedly connected with the upper surface of the screen 204, the left side surface of one of the baffles 201 is fixedly connected with the rotating motor 205, the output end of the rotating motor 205 is penetrated through the baffle 201 and fixedly connected with the rotating rod 206, the end of the rotating rod 206 away from the rotating motor 205 is fixedly connected with the bearing 209, the outer surface of the bearing 209 is fixedly connected with the inner wall of the baffle 201, the outer surface of the rotating rod 206 is fixedly connected with a plurality of breaking rods 207, the outer surface of the rotating rod 206 is rotatably connected with the stabilizing seat 208, the front surface of the stabilizing seat 208 is fixedly connected with the back surface of the front guard plate 202, the inside of the two support arms 1 is provided with the compaction wheel 211, the back surface of each baffle 201 is fixedly connected with the side scraper 210, and the side surface close to each other of the two side scrapers 210 is in contact with the outer surface of the compaction wheel 211.

[0025] The upper side of each baffle 201 is provided with three bolts 3, the bottom end of each bolt 3 is penetrated through the baffle 201 and is threadedly connected with the inner wall of the support arm 1, by being provided with the bolt 3, the purpose of fixing the baffle 201 can be achieved, and the stability of the baffle 201 is ensured.

[0026] The outer side of each side scraper 210 is provided with three screw nails 4, one end of each screw nail 4 close to the side scraper 210 is penetrated through the side scraper 210 and is threadedly connected with the inner wall of the baffle 201, by being provided with the screw nail 4, the side scraper 210 can be fixed on the upper side of the baffle 201, and the stability of the installation of the side scraper 210 is ensured.

[0027] The outer side of each support arm 1 is provided with a limiting cover 5, the side surface close to each other of the two limiting covers 5 is in contact with the side surface away from each other of the two support arms 1, by being provided with the limiting cover 5, the compaction wheel 211 can be assisted to be installed, and the stability of the compaction wheel 211 is ensured.

[0028] The outer side of each limiting cover 5 is provided with six long screw rods 6, one end of each long screw rod 6 close to the limiting cover 5 is penetrated through the limiting cover 5 and is threadedly connected with the inner wall of the support arm 1, by being provided with the long screw rod 6, the limiting cover 5 can be fixed on the upper side of the support arm 1, and the stability of the limiting cover 5 is ensured.

[0029] The front surface of each support arm 1 is fixedly connected with three prompt lights 7, and the side surface of the two support arms 1 close to each other is fixedly connected with a front support beam 9.

[0030] The inner wall of the compaction wheel 211 is rotationally connected with a middle shaft 8, and the inner wall of the two support arms 1 is rotationally connected with the outer surface of the middle shaft 8.

[0031] The working principle of the utility model is as follows: in use, first, the rotating motor 205 is electrically connected through the wire, then the external mechanical equipment drives the device to move, at this time, the compaction wheel 211 contacts the ground, the shovel plate 203 contacts the surface of the compaction wheel 211 at this time, when the compaction wheel 211 moves forward, the soil on the surface of the compaction wheel 211 can be shovelled off by the shovel plate 203, at this time, the soil falls on the shovel plate 203, the soil is prevented from falling by the baffle 201 on the two sides, along with the movement of the machine and the vibration generated, and the shovel plate 203 is designed to be inclined, at this time, the soil rolls on the upper surface of the mesh net 204, at this time, the small soil directly falls down automatically, if there is large soil, at this time, the power provided by the rotating motor 205 can drive the rotating rod 206 to rotate, the rotating rod 206 is fixedly connected with the breaking rod 207, when the rotating rod 206 rotates, the breaking rod 207 can be driven to rotate, then the large soil is broken by the breaking rod 207, and the large soil is broken into small pieces and falls through the mesh net 204, the two side scrapers 210 clean the two sides of the compaction wheel 211, the soil is cleaned and evenly scattered in front of the compaction wheel 211, the problem that the soil on the surface of the compaction wheel 211 is difficult to clean is solved, and the efficiency of the compaction pavement is improved.

[0032] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A high-efficiency road-based compactor comprising two support arms (1), characterized in that: The outer surfaces of the two support arms (1) are fixedly connected with a cleaning mechanism (2) in common. The cleaning mechanism (2) comprises two baffles (201), the bottom surface of each baffle (201) is in contact with the upper surface of the support arm (1), the side surface of the two baffles (201) close to each other is fixedly connected with a front guard plate (202) in common, the side surface of the two baffles (201) close to each other is fixedly connected with a shovel plate (203) in common, the front surface of the shovel plate (203) is fixedly connected with a mesh (204), the bottom surface of the two baffles (201) is fixedly connected with the upper surface of the mesh (204), the left side surface of one of the baffles (201) is fixedly connected with a rotating motor (205), the output end of the rotating motor (205) is fixedly connected with a rotating rod (206) penetrating through the baffle (201), the end of the rotating rod (206) away from the rotating motor (205) is fixedly connected with a bearing (209), the outer surface of the bearing (209) is fixedly connected with the inner wall of the baffle (201), the outer surface of the rotating rod (206) is fixedly connected with a plurality of breaking rods (207), the outer surface of the rotating rod (206) is rotatably connected with a stabilizing seat (208), the front surface of the stabilizing seat (208) is fixedly connected with the back surface of the front guard plate (202), the inside of the two support arms (1) is provided with a compaction wheel (211), the back surface of each baffle (201) is fixedly connected with a side scraper (210), the side surface of the two side scrapers (210) close to each other is in contact with the outer surface of the compaction wheel (211).

2. A high efficiency road surface compactor as claimed in claim 1 wherein: The upper side of each baffle (201) is provided with three bolts (3), the bottom end of each bolt (3) penetrates through the baffle (201) and is threadedly connected with the inner wall of the support arm (1).

3. A high efficiency road surface compactor as claimed in claim 1 wherein: The outer side of each side scraper (210) is provided with three screw nails (4), one end of each screw nail (4) close to the side scraper (210) penetrates through the side scraper (210) and is threadedly connected with the inner wall of the baffle (201).

4. A high efficiency road surface compactor as claimed in claim 1 wherein: The outer side of each support arm (1) is provided with a limiting cover (5), the side surface of the two limiting covers (5) close to each other is in contact with the side surface of the two support arms (1) away from each other.

5. A high efficiency road surface compactor as claimed in claim 4 wherein: The outer side of each limiting cover (5) is provided with six long screw rods (6), one end of each long screw rod (6) close to the limiting cover (5) penetrates through the limiting cover (5) and is threadedly connected with the inner wall of the support arm (1).

6. A high efficiency road surface compactor as claimed in claim 1 wherein: The front surface of each support arm (1) is fixedly connected with three prompt lights (7), the side surface of the two support arms (1) close to each other is fixedly connected with a front support beam (9) in common.

7. A high efficiency road surface compactor as claimed in claim 1 wherein: The inner wall of the compaction wheel (211) is rotatably connected with a middle shaft rod (8), the inner wall of the two support arms (1) is rotatably connected with the outer surface of the middle shaft rod (8). The inner wall of the compaction wheel (211) is rotatably connected with a middle shaft rod (8), the inner wall of the two support arms (1) is rotatably connected with the outer surface of the middle shaft rod (8).

Citation Information

Patent Citations

  • Pavement construction compacting machine

    CN221345197U