Single-point lubrication oil injector

By designing an automatically controlled single-point lubrication injector, the problem of poor lubrication of mechanical equipment in the cement industry was solved, achieving precise addition of lubricating grease and reducing lubricating grease waste and labor costs.

CN223782628UActive Publication Date: 2026-01-09ANHUI ZHIZHI ENG TECH CO LTD
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Patent Information

Application Number
CN202422766095.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2026-01-09
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In the cement industry, poor lubrication of mechanical equipment leads to frequent malfunctions. Existing single-point lubrication devices cannot effectively control the amount of lubricating grease added, resulting in lubricating grease waste and high labor costs.

Method used

A single-point lubrication injector was designed, comprising an oil cup assembly and an oil injection structure. The amount and cycle of lubricating grease are controlled by a counting component and a micro switch. Automatic injection is achieved by driving a motor and rotating a screw, thus avoiding excessive or insufficient lubricating grease injection.

Benefits of technology

It enables automatic lubricant filling, avoids lubricant waste, reduces labor costs, and improves the stability and reliability of the lubrication process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The single-point lubrication oil injector comprises an oil cup assembly and an oil injection structure arranged on the oil cup assembly, the oil cup assembly comprises an oil cup body and a pushing seat, the pushing seat is movably arranged in the oil cup body, the oil cup body is arranged on a lubrication point of production equipment, lubricating grease is stored in the oil cup body, and the oil injection structure is arranged on the oil cup assembly. The oil injection structure is connected with the pushing base and can drive the pushing base to move in the oil cup body, lubricating grease is pressed into a lubricating point position of production equipment, a counting assembly is arranged in the oil injection structure, the oil injection structure can control the moving distance of the pushing base through the counting assembly, and therefore the lubricating grease injection amount and the injection period are controlled. Therefore, too much or too little filling of the lubricating grease is avoided, waste of the lubricating grease is avoided, and the labor cost of filling the lubricating grease is effectively reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of single-point lubrication of mechanical equipment. Specifically, this utility model relates to a single-point lubrication oil injector. Background Technology

[0002] The cement industry has high requirements for equipment lubrication, especially for rotating equipment such as bearings and motors in rotary kilns and coal mills. Currently, the lubrication situation in cement plants is very poor; over 60% of equipment failures are caused by poor lubrication, and over 80% of abnormal wear of parts is due to abnormal wear caused by inadequate lubrication. The main reason for this situation is that most lubrication points in the cement industry still rely on manual lubrication by operators. Operators apply lubricant manually or use grease pumps or grease guns. This results in numerous lubrication points on the production floor, a large workload for manual lubrication, and high labor costs.

[0003] To address the aforementioned issues, patent document 112228758A discloses a method for using a single-point lubrication device for motor bearings. After the oil supply device and the oil injection device are connected, the oil outlet of the single-point lubrication device is fixedly connected to the oil injection port of the mechanical equipment. When the operating time of the single-point lubrication device reaches the set time interval for oil supply or time-cycle oil supply, the execution module starts the lead screw stepper motor to rotate the lead screw and drive the hollow tube piston oil pump to reciprocate. The hollow tube piston oil pump injects oil into the oil injection hole of the mechanical equipment according to the metering. The single-point lubrication device provides oil supply lubrication at the set time interval or time cycle, but it cannot solve the aforementioned problems. Utility Model Content

[0004] This utility model is designed to solve the aforementioned problems. Its purpose is to provide a single-point lubrication injector that can automatically add lubricating grease, control the amount and cycle of lubricating grease addition, prevent excessive or insufficient lubricating grease addition, reduce labor costs for lubricating grease addition, and avoid lubricating grease waste. To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model provides a single-point lubrication injector, which includes an oil cup assembly and an oil injection structure disposed on the oil cup assembly. The oil cup assembly includes an oil cup body and a push seat. The push seat is movably disposed in the oil cup body. The oil injection structure is connected to the push seat. The oil injection structure is provided with a counting component.

[0006] The single-point lubrication injector provided by this utility model may also have the following features: the oil injection structure includes a base, a drive motor and a rotating screw, the base is connected to the oil cup body, the drive motor is mounted on the base and connected to the rotating screw, and the push seat is provided with a threaded hole adapted to the rotating screw.

[0007] The single-point lubrication injector provided by this utility model may also have the following features: the counting component includes a counting gear and a micro switch; the counting gear is disposed between the drive motor and the rotating screw; the micro switch is provided with a drive rod; the counting gear is provided with ratchet teeth; and the ratchet teeth abut against the drive rod.

[0008] The single-point lubrication injector provided by this utility model may also have the following features: a locking ring, a threaded protrusion on the side of the oil cup body near the base, a first locking flange on the side of the base near the oil cup body, and a threaded groove on the locking ring that matches the threaded protrusion and a second locking flange that abuts against the first locking flange.

[0009] The single-point lubrication injector provided by this utility model may also have the following features: a positioning groove is provided on the edge of the oil cup body near the base, and a positioning protrusion is provided on the side of the first locking flange near the oil cup body, and the positioning protrusion is locked in the positioning groove.

[0010] The single-point lubrication injector provided by this utility model may also have the following features: it includes a protective cover, which is set on the locking ring and covers the outside of the base. The base is provided with a pressure cap, and a pressure spring is provided between the pressure cap and the protective cover.

[0011] The single-point lubrication injector provided by this utility model may also have the following features: the locking ring is provided with a positioning flange, the positioning flange is provided with a positioning notch, and the protective cover is provided with a positioning protrusion that matches the positioning notch, and the positioning protrusion is locked in the positioning notch.

[0012] The single-point lubrication injector provided by this utility model may also have the following features: the oil injection structure further includes a power supply and a PCB control circuit board, the power supply is connected to the PCB control circuit board, the PCB control circuit board is connected to a micro switch, and the PCB control circuit board is connected to a drive motor.

[0013] The single-point lubrication injector provided by this utility model may also have the following features: the oil cup body is provided with a first mounting groove, the first mounting groove is provided with a first sealing ring, the push seat is provided with a second mounting groove, and the second mounting groove is provided with a second sealing ring.

[0014] The single-point lubrication injector provided by this utility model may also have the following feature: a connecting seat is provided at one end of the oil cup body away from the oil injection structure, and an extension joint is provided on the connecting seat.

[0015] The technical effects of this utility model are as follows: The single-point lubrication injector provided by this utility model includes an oil cup assembly and an oil injection structure disposed on the oil cup assembly. The oil cup assembly includes an oil cup body and a push seat. The push seat is movably disposed in the oil cup body. The oil cup body is disposed at the lubrication point of the production equipment. The oil cup body stores lubricating grease. The oil injection structure is connected to the push seat and can drive the push seat to move within the oil cup body, pressing the lubricating grease into the lubrication point of the production equipment. The oil injection structure is equipped with a counting component. The oil injection structure can control the moving distance of the push seat through the counting component, thereby controlling the amount of lubricating grease added and the injection cycle, thereby avoiding excessive or insufficient lubricating grease addition, avoiding lubricating grease waste, and effectively reducing the labor cost of adding lubricating grease.

[0016] Therefore, the single-point lubrication injector provided by this utility model can automatically add lubricating grease, making it convenient to control the amount and cycle of lubricating grease, avoiding the situation of adding too much or too little lubricating grease, avoiding lubricating grease waste, and reducing the labor cost of adding lubricating grease. Attached Figure Description

[0017] This manual includes the following figures, which illustrate the following:

[0018] Figure 1 This is a schematic diagram of the structure of the single-point lubrication injector in an embodiment of this utility model;

[0019] Figure 2 This is an exploded view of the single-point lubrication injector in an embodiment of this utility model;

[0020] Figure 3 This is a cross-sectional view of the single-point lubrication injector in an embodiment of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the oil cup body in an embodiment of this utility model;

[0022] Figure 5 This is a schematic diagram of the oil cup body in a top view of an embodiment of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the push seat in an embodiment of this utility model;

[0024] Figure 7 This is a schematic diagram of the push seat in the front view direction in an embodiment of this utility model;

[0025] Figure 8 This is a schematic diagram of the base, drive motor, and rotating screw in the oil injection structure of this utility model embodiment;

[0026] Figure 9 This is a schematic diagram of the base structure in an embodiment of this utility model;

[0027] Figure 10 This is a schematic diagram of the base in the front view direction in an embodiment of this utility model;

[0028] Figure 11 This is a schematic diagram of the base in the bottom view of an embodiment of this utility model;

[0029] Figure 12 This is a schematic diagram of the locking ring structure in an embodiment of this utility model;

[0030] Figure 13 This is a schematic diagram of the structure of the counting component in an embodiment of this utility model;

[0031] Figure 14 This is a schematic diagram of the counting gear structure in an embodiment of this utility model. Figure 1 ;

[0032] Figure 15 This is a schematic diagram of the counting gear structure in an embodiment of this utility model. Figure 2 ;

[0033] Figure 16 This is a schematic diagram of the power supply and PCB control circuit board in the oil injection structure of this utility model embodiment;

[0034] Figure 17 This is a schematic diagram of the structure of the protective cover in an embodiment of this utility model.

[0035] The components marked in the diagram are: oil cup assembly-10, oil cup body-11, threaded connector-111, threaded protrusion-112, positioning groove-113, first mounting groove-114, push seat-12, circular mesh reinforcing rib-121, threaded hole-122, second mounting groove-124, oil filling structure-20, base-21, first locking flange-211, mounting hole-212, connecting hole-213, positioning protrusion-214, drive motor-22, rotating screw-23, hexagonal protrusion-231, power supply- 24. PCB control circuit board - 25. Pressure cover - 26. Compression spring - 27. Locking ring - 30. Threaded groove - 31. Second locking flange - 32. Alignment flange - 33. Alignment notch - 34. Counting assembly - 40. Counting gear - 41. First connecting groove - 411. Second connecting groove - 412. Micro switch - 42. Drive rod - 43. Ratchet - 44. Protective cover - 50. Alignment protrusion - 51. First sealing ring - 60. Second sealing ring - 70. Connecting seat - 80. Extension connector - 81. Detailed Implementation

[0036] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution, and to facilitate its implementation.

[0037] Figure 1 This is a schematic diagram of the structure of the single-point lubrication injector in an embodiment of this utility model; Figure 2 This is an exploded view of the single-point lubrication injector in an embodiment of this utility model; Figure 3 This is a cross-sectional view of the single-point lubrication injector in an embodiment of this utility model.

[0038] like Figure 1 , Figure 2 as well as Figure 3 As shown, the single-point lubrication injector provided by this utility model includes an oil cup assembly 10 and an injection structure 20 disposed on the oil cup assembly 10. The oil cup assembly 10 includes an oil cup body 11 and a push seat 12. The push seat 12 is movably disposed inside the oil cup body 11. The oil cup body 11 is disposed at the lubrication point of the production equipment. The oil cup body 11 stores lubricating grease. The injection structure 20 is connected to the push seat 12 and can drive the push seat 12 to move inside the oil cup body 11, pressing the lubricating grease into the lubrication point of the production equipment. The injection structure 20 can control the moving distance of the push seat 12 through the counting component 40, thereby controlling the amount of lubricating grease added and the injection cycle, thereby avoiding excessive or insufficient lubricating grease addition, avoiding lubricating grease waste, and effectively reducing the labor cost of lubricating grease addition.

[0039] Figure 4 This is a schematic diagram of the structure of the oil cup body in an embodiment of this utility model; Figure 5 This is a schematic diagram of the oil cup body in a top view of an embodiment of this utility model.

[0040] like Figure 4 and Figure 5 As shown, the oil cup body 11 is a cylindrical cup with one open end. The bottom of the oil cup body 11 is funnel-shaped, and a threaded connector 111 is provided at the bottom of the oil cup body 11. The threaded connector 111 is used to connect to the lubrication point of the production equipment, thereby facilitating the fixed installation of the single-point lubrication injector provided by this utility model on the lubrication point of the production equipment. A threaded protrusion 112 is provided on the side of the oil cup body 11 near the base 21.

[0041] Figure 6 This is a schematic diagram of the structure of the push seat in an embodiment of this utility model; Figure 7 This is a schematic diagram of the push seat in the front view direction in an embodiment of this utility model.

[0042] like Figure 6 and Figure 7 As shown, the bottom of the push seat 12 is a frustum-shaped cone with a central bulge, which fits and conforms to the bottom of the oil cup body 11. The push seat 12 has a circular mesh reinforcing rib 121 inside, which enhances the structural strength of the push seat 12 and ensures stable dispensing of lubricating grease. The push seat 12 has a threaded hole 122 for connection to the oil injection structure 20. The funnel-shaped push seat 12 has high structural strength, ensuring the normal use of the threaded hole 122 and the push seat 12, thus improving structural reliability.

[0043] Figure 8 This is a schematic diagram of the base, drive motor, and rotating screw in the oil injection structure of this utility model embodiment.

[0044] like Figure 8 As shown, the oil filling structure 20 includes a base 21, a drive motor 22, and a rotating screw 23. The base 21 is connected to the oil cup body 11. The drive motor 22 is mounted on the base 21, and the motor shaft of the drive motor 22 is connected to the rotating screw 23. The drive motor 22 can drive the rotating screw 23 to rotate. The rotating screw 23 is adapted to the threaded hole 122 on the push seat 12. The push seat 12 is movably mounted on the rotating screw 23 through threaded engagement. The drive motor 22 drives the rotating screw 23 to rotate. Through the threaded engagement, the rotational motion of the rotating screw 23 is converted into the linear motion of the push seat 12, so that the push seat 12 can move linearly along the rotating screw 23, pressing out the lubricating grease in the oil cup body 11 through the threaded connector 111. This facilitates the lubrication of production equipment lubrication points and effectively reduces the labor cost of lubrication.

[0045] Figure 9 This is a schematic diagram of the base structure in an embodiment of this utility model; Figure 10 This is a schematic diagram of the base in the front view direction in an embodiment of this utility model; Figure 11 This is a structural schematic diagram of the base in a bottom view of an embodiment of this utility model.

[0046] like Figure 9 , Figure 10 as well as Figure 11 As shown, a first locking flange 211 is provided on the side of the base 21 near the oil cup body 11. The first locking flange 211 is annular and located on the outer circumferential surface of the base 21. The bottom of the base 21 is provided with a mounting hole 212 for mounting the drive motor 22. A screw passes through the mounting hole and connects to the drive motor 22, thereby fixing the drive motor 22. The bottom of the base 21 is also provided with a connecting hole 213 for the motor shaft of the drive motor 22 to pass through and connect with the rotating screw 23.

[0047] Figure 12 This is a schematic diagram of the locking ring in an embodiment of this utility model.

[0048] like Figure 12 As shown, the single-point lubrication injector provided by this utility model also includes a locking ring 30. The locking ring 30 is used to lock and connect the oil cup body 11 and the base 21. The inner wall of the locking ring 30 is provided with a threaded groove 31 that matches the threaded protrusion 112. The locking ring 31 is connected to the oil cup body 11 through the threaded groove 31 and the threaded protrusion 112 threadedly engaged. The locking ring 31 has a second locking flange 32 on one side edge near the base 21 that matches the first locking flange 211. The second locking flange 32 is annular. When the locking ring 30 is connected to the oil cup body 11, the threaded protrusion 112 is screwed into the threaded groove 31, and the second locking flange 32 abuts against the first locking flange 211, thereby pressing the base 21 onto the oil cup body 11. This can prevent relative rotation between the base 21 and the oil cup body 11, ensuring the stability and reliability of the lubricating grease filling process. The oil cup body 11 and the base 21 are connected by the locking ring 30, which makes it easy to disassemble and assemble, and to replenish the lubricating grease in the oil cup body 11 after it is depleted.

[0049] like Figure 5 As shown, a positioning groove 113 is provided on the edge of the oil cup body 11 near the base 21. The positioning grooves 113 are evenly distributed on the edge of the oil cup body 11, such as... Figure 10 As shown, a positioning protrusion 214 is provided on the side of the first locking flange 211 near the oil cup body 11. The positioning protrusions 214 are evenly distributed on the first locking flange 211 and correspond one-to-one with the positioning grooves 113. The base 21 is connected to the oil cup body 11. The part of the base 21 below the first locking flange 211 is engaged in the oil cup body 11, so that the positioning protrusions 214 on the first locking flange 211 are engaged in the positioning grooves 113 on the edge of the oil cup body 11. This further prevents relative rotation between the base 21 and the oil cup body 11, ensuring the stability and reliability of the lubricating grease filling process.

[0050] Figure 13 This is a schematic diagram of the counting component in an embodiment of this utility model.

[0051] like Figure 13As shown, the counting assembly 40 includes a counting gear 41 and a micro switch 42. The micro switch 42 is mounted on the base 21 and has a drive rod 43. The counting gear 41 is positioned between the motor shaft of the drive motor 22 and the rotating screw 23. The motor shaft of the drive motor 22 drives the rotating screw 23 to rotate via the counting gear 41, enabling the rotating screw 23 and the counting gear 41 to rotate synchronously. The counting gear 41 has eight ratchet teeth 44 evenly distributed on it. When the counting gear 41 rotates, the ratchet teeth... The tooth 44 abuts against the drive rod 43 and triggers the micro switch 42. Each time the counting gear 41 rotates once, the rotating screw 23 rotates 360°, causing the push seat 12 to move downward a fixed distance. During the rotation of the counting gear 41, each of the eight ratchet teeth 44 triggers the micro switch 42 once. The micro switch 42 sends an electrical signal every eight triggers, which facilitates the control of the amount and cycle of lubricating grease, avoids the situation of too much or too little lubricating grease, avoids lubricating grease waste, and reduces the labor cost of lubricating grease.

[0052] Figure 14 This is a schematic diagram of the counting gear structure in an embodiment of this utility model. Figure 1 ; Figure 15 This is a schematic diagram of the counting gear structure in an embodiment of this utility model. Figure 2 .

[0053] like Figure 14 and Figure 15 As shown, a first connecting groove 411 is provided on the side of the counting gear 41 near the drive motor 22. The first connecting groove 411 is adapted to the motor shaft of the drive motor 22, and the motor shaft of the drive motor 22 is locked in the first connecting groove 411. A second connecting groove 412 is provided on the side of the counting gear 41 near the rotating screw 23. A hexagonal protrusion 231 is provided on the end of the rotating screw 23 near the counting gear 41. The second connecting groove 412 is hexagonal and adapted to the hexagonal protrusion 231, so as to facilitate the connection between the counting gear 41 and the rotating screw 23. Thus, the rotating screw 23 and the motor shaft of the drive motor 22 are connected through the counting gear 41, so that the rotating screw 23 and the counting gear 41 can rotate synchronously, which improves the stability and reliability of the lubricating grease filling process, ensures the normal operation of the counting component 40, and effectively ensures the accuracy of controlling the amount of lubricating grease filled.

[0054] An anti-reverse shim is also provided between the counting gear 41 and the base 21. The anti-reverse shim is set between the counting gear 41 and the base 21 to prevent the counting gear 41 from reversing, which further improves the stability and reliability of the lubricating grease filling process, further ensures the normal operation of the counting component 40, and effectively ensures the accuracy of controlling the amount of lubricating grease added.

[0055] Figure 16 This is a schematic diagram of the power supply and PCB control circuit board in the oil injection structure of an embodiment of this utility model.

[0056] like Figure 16 As shown, the oil injection structure 20 also includes a power supply 24 and a PCB control circuit board 25. The power supply 24 is connected to the PCB control circuit board 25, which in turn is connected to the drive motor 22. This allows the power supply 24 to provide power to the drive motor 22 and the PCB control circuit board 25, ensuring their normal operation. The power supply 24 uses dry cell batteries for easy replacement. The PCB control circuit board 25 is connected to a micro switch 42, which receives electrical signals from the micro switch 42. This allows for easy monitoring of the lubricating grease injection amount, injection time, and lubrication fault information of the single-point lubrication injector, thereby effectively reducing labor costs and effectively monitoring the lubrication status of multiple production equipment lubrication points on the production site.

[0057] Figure 17 This is a schematic diagram of the structure of the protective cover in an embodiment of this utility model.

[0058] like Figure 17 As shown, the single-point lubrication injector provided by this utility model also includes a protective cover 50. The protective cover 50 is set on the locking ring 30 and covers the base 21. It can protect the oil injection structure 20 and the drive motor 22, PCB control circuit board 25 and other components inside the base 21, prevent dust and other impurities from entering and damaging the components, and improve the reliability and service life of the structure.

[0059] A pressure cover 26 is provided on the side of the base 21 near the protective cover 50. A compression spring 27 is provided between the pressure cover 26 and the protective cover 50. One end of the compression spring 27 is connected to the pressure cover 26 and the other end is connected to the protective cover 50. When the compression spring 27 is in a compressed state, the pressure cover 26 is pressed tightly onto the base 21, which further prevents dust and other impurities from entering the interior of the base 21 and damaging the components, thereby further improving the reliability and service life of the structure.

[0060] like Figure 12 As shown, the locking ring 30 is provided with a positioning flange 33, the positioning flange 33 is provided with a positioning notch 34, and the inner wall of the protective cover 50 is provided with a positioning protrusion 51 that matches the positioning notch 34. The positioning protrusion 51 is engaged in the positioning notch 34, thereby securing the protective cover 50 onto the locking ring 30 for easy disassembly.

[0061] like Figure 4As shown, the oil cup body 11 is provided with a first mounting groove 114, and a first sealing ring 60 is provided in the first mounting groove 114. The first sealing ring 60 is located between the oil cup body 11 and the protective cover 50, which can further enhance the sealing performance, prevent dust and other impurities from entering and damaging the components, and improve the reliability and service life of the structure.

[0062] like Figure 6 As shown, the push seat 12 is provided with a second mounting groove 124. The two second mounting grooves 124 are distributed on the edge of the push seat 12. A second sealing ring 70 is provided in each of the two second mounting grooves 124. The second sealing ring 70 is located between the inner wall of the push seat 12 and the oil cup body 11, which can enhance the sealing between the push seat 12 and the oil cup body 11, prevent lubricating grease from leaking from the push seat 12 and the oil cup body 11, ensure that the lubricating grease can be smoothly pressed out from the threaded connector 111, and improve the stability of lubricating grease filling.

[0063] like Figure 1 and 3 As shown, a connecting seat 80 is provided at one end of the oil cup body 11 away from the oil injection structure 20. The connecting seat 80 is funnel-shaped and is connected to the threaded connector 111 by a threaded fit. An extension connector 81 is provided on the connecting seat 80. The connecting seat 80 is installed on the lubrication point of the production equipment through the extension connector 81, so as to facilitate the connection of the single-point lubrication oil injector provided by this utility model to the lubrication point of the production equipment and facilitate disassembly and assembly.

[0064] When adding lubricating grease using the single-point lubrication injector provided by this utility model, the lubricating grease is added into the oil cup body 11. The push seat 12 is pressed into the oil cup body 11, and the rotating screw 23 is screwed into the threaded hole 122 of the push seat 12. The base 21 is installed, and the hexagonal protrusion 231 at one end of the rotating screw 23 is connected to the second connecting groove 412 of the counting gear 41, thereby connecting the rotating screw 23 and the motor shaft of the drive motor 22. The positioning protrusion 214 on the base 21 is engaged in the positioning groove 113 on the edge of the oil cup body 11, and the locking is completed. Ring 30 is fitted onto oil cup body 11 from one end of base 21, and threaded protrusion 112 is screwed into threaded groove 31, so that the first locking flange 211 of base 21 and the second locking flange 32 of locking ring 30 abut against each other, thereby pressing base 21 onto oil cup body 11. Protective cover 50 is installed on locking ring 30. After assembling the single-point lubrication injector, it is connected to connecting seat 80 through threaded connector 111 on oil cup body 11, thereby connecting the lubrication point of production equipment, facilitating automatic lubrication, and helping to reduce labor costs.

[0065] During the lubrication process, the PCB control circuit board 25 controls the drive motor 22 to start. The drive motor 22 drives the rotating screw 23 to rotate through the counting gear 41. The counting gear 41 and the rotating screw 23 rotate synchronously. The rotational motion of the rotating screw 23 is converted into the linear motion of the push seat 12, thereby squeezing the lubricating grease in the oil cup body 11 out of the threaded connector 111. When the counting gear 41 rotates, the ratchet 44 abuts against the drive rod 43 and triggers the micro switch 42. For each rotation of the counting gear 41, the rotating screw 23 rotates 360°, causing the pusher seat 12 to move downward a fixed distance. During one rotation of the counting gear 41, each of the eight ratchet teeth 44 triggers the micro switch 42 once. The micro switch 42 transmits an electrical signal every eight triggers. The PCB control circuit board 25 can receive the electrical signal transmitted by the micro switch 42. Since the rotating screw 23 rotates 360° for each rotation of the counting gear 41, the downward distance of the pusher seat 12 is fixed, and the diameter of the oil cup body 11 is also fixed, the amount of lubricating grease squeezed out for each rotation of the counting gear 41 is constant. This allows the PCB control circuit board 25 to control the number of rotations of the counting gear 41 and the rotating screw 23 and the timing of rotation based on the electrical signal transmitted by the micro switch 42, thereby facilitating the control of the lubricating grease filling amount and filling cycle.

[0066] Based on the actual production site conditions and the specifications of the production equipment, the actual daily lubricant consumption of the production equipment is determined. This allows the PCB control circuit board 25 to control the operation of the drive motor 22, enabling the drive motor 22 to start and rotate at a set time each day, driving the counting gear 41 and the rotating screw 23 to rotate a fixed number of times. This controls the amount and cycle of lubricant added, preventing excessive or insufficient lubricant addition, avoiding lubricant waste, and reducing the labor cost of lubricant addition.

[0067] The role and effect of the embodiments

[0068] The single-point lubrication injector provided by this utility model includes an oil cup assembly 10 and an oil injection structure 20 disposed on the oil cup assembly 10. The oil cup assembly 10 includes an oil cup body 11 and a push seat 12. The push seat 12 is movably disposed inside the oil cup body 11. The oil cup body 11 is disposed at the lubrication point of the production equipment. The oil cup body 11 stores lubricating grease. The oil injection structure 20 is connected to the push seat 12 and can drive the push seat 12 to move inside the oil cup body 11, pressing the lubricating grease into the lubrication point of the production equipment. The oil injection structure 20 can control the amount of lubricating grease added and the injection cycle by controlling the moving distance of the push seat 12, thereby avoiding excessive or insufficient lubricating grease addition, avoiding lubricating grease waste, and effectively reducing the labor cost of lubricating grease addition.

[0069] When adding lubricating grease using the single-point lubrication injector provided by this utility model, the lubricating grease is added into the oil cup body 11. The push seat 12 is pressed into the oil cup body 11, and the rotating screw 23 is screwed into the threaded hole 122 of the push seat 12. The base 21 is installed, and the hexagonal protrusion 231 at one end of the rotating screw 23 is connected to the second connecting groove 412 of the counting gear 41, thereby connecting the rotating screw 23 and the motor shaft of the drive motor 22. The positioning protrusion 214 on the base 21 is engaged in the positioning groove 113 on the edge of the oil cup body 11, and the locking is completed. Ring 30 is fitted onto oil cup body 11 from one end of base 21, and threaded protrusion 112 is screwed into threaded groove 31, so that the first locking flange 211 of base 21 and the second locking flange 32 of locking ring 30 abut against each other, thereby pressing base 21 onto oil cup body 11. Protective cover 50 is installed on locking ring 30. After assembling the single-point lubrication injector, it is connected to connecting seat 80 through threaded connector 111 on oil cup body 11, thereby connecting the lubrication point of production equipment, facilitating automatic lubrication, and helping to reduce labor costs.

[0070] During the lubrication process, the PCB control circuit board 25 controls the drive motor 22 to start. The drive motor 22 drives the rotating screw 23 to rotate through the counting gear 41. The counting gear 41 and the rotating screw 23 rotate synchronously. The rotational motion of the rotating screw 23 is converted into the linear motion of the push seat 12, thereby squeezing the lubricating grease in the oil cup body 11 out of the threaded connector 111. When the counting gear 41 rotates, the ratchet 44 abuts against the drive rod 43 and triggers the micro switch 42. For each rotation of the counting gear 41, the rotating screw 23 rotates 360°, causing the pusher seat 12 to move downward a fixed distance. During one rotation of the counting gear 41, each of the eight ratchet teeth 44 triggers the micro switch 42 once. The micro switch 42 transmits an electrical signal every eight triggers. The PCB control circuit board 25 can receive the electrical signal transmitted by the micro switch 42. Since the rotating screw 23 rotates 360° for each rotation of the counting gear 41, the downward distance of the pusher seat 12 is fixed, and the diameter of the oil cup body 11 is also fixed, the amount of lubricating grease squeezed out for each rotation of the counting gear 41 is constant, thus facilitating the control of the lubricating grease filling amount and filling cycle.

[0071] Based on the actual production site conditions and the specifications of the production equipment, the actual daily lubricant consumption of the production equipment is determined. This allows the PCB control circuit board 25 to control the operation of the drive motor 22, enabling the drive motor 22 to start and rotate at a set time each day, driving the counting gear 41 and the rotating screw 23 to rotate a fixed number of times. This controls the amount and cycle of lubricant added, preventing excessive or insufficient lubricant addition, avoiding lubricant waste, and reducing the labor cost of lubricant addition.

[0072] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A single-point lubrication injector, characterized in that, The oil cup assembly (10) includes an oil cup body (11) and an oil filling structure (20) disposed on the oil cup assembly (10). The oil cup assembly (10) includes an oil cup body (11) and a push seat (12). The push seat (12) is movably disposed in the oil cup body (11). The oil filling structure (20) is connected to the push seat (12). The oil filling structure (20) is provided with a counting component (40). The oil filling structure (20) includes a base (21), a drive motor (22), and a rotating screw (23). The base (21) is connected to the oil cup body (11). The drive motor (22) is disposed on the base (21). The drive motor (22) is connected to the rotating screw (23). The push seat (12) is provided with a threaded hole (122) adapted to the rotating screw (23).

2. The single-point lubrication injector according to claim 1, characterized in that, The counting component (40) includes a counting gear (41) and a micro switch (42). The counting gear (41) is disposed between the drive motor (22) and the rotating screw (23). The micro switch (42) is provided with a drive rod (43). The counting gear (41) is provided with a ratchet (44). The ratchet (44) abuts against the drive rod (43).

3. The single-point lubrication injector according to claim 2, characterized in that, It also includes a locking ring (30), a threaded protrusion (112) on the side of the oil cup body (11) near the base (21), a first locking flange (211) on the side of the base (21) near the oil cup body (11), and a threaded groove (31) adapted to the threaded protrusion (112) and a second locking flange (32) abutting against the first locking flange (211) on the locking ring (30).

4. The single-point lubrication injector according to claim 3, characterized in that, A positioning groove (113) is provided on one side edge of the oil cup body (11) near the base (21), and a positioning protrusion (214) is provided on one side of the first locking flange (211) near the oil cup body (11), and the positioning protrusion (214) is engaged in the positioning groove (113).

5. The single-point lubrication injector according to claim 4, characterized in that, It also includes a protective cover (50), which is disposed on the locking ring (30) and covers the base (21). The base (21) is provided with a pressure cap (26), and a pressure spring (27) is provided between the pressure cap (26) and the protective cover (50).

6. The single-point lubrication injector according to claim 5, characterized in that, The locking ring (30) is provided with a positioning flange (33), the positioning flange (33) is provided with a positioning notch (34), the protective cover (50) is provided with a positioning protrusion (51) that is adapted to the positioning notch (34), and the positioning protrusion (51) is engaged in the positioning notch (34).

7. The single-point lubrication injector according to claim 6, characterized in that, The oil injection structure (20) also includes a power supply (24) and a PCB control circuit board (25). The power supply (24) is connected to the PCB control circuit board (25), the PCB control circuit board (25) is connected to the micro switch (42), and the PCB control circuit board (25) is connected to the drive motor (22).

8. The single-point lubrication injector according to claim 7, characterized in that, The oil cup body (11) is provided with a first mounting groove (114), and a first sealing ring (60) is provided in the first mounting groove (114). The push seat (12) is provided with a second mounting groove (124), and a second sealing ring (70) is provided in the second mounting groove (124).

9. The single-point lubrication injector according to claim 8, characterized in that, The oil cup body (11) is provided with a connecting seat (80) at one end away from the oil filling structure (20), and the connecting seat (80) is provided with an extension connector (81).