Blade cutting edge precision detection device based on automatic lathe machining

Abstract

The utility model relates to the technical field of numerical control machine tool blade detection, and discloses a blade cutting edge precision detection device based on automatic lathe processing, which comprises a console, an operation box is fixedly connected to the outer wall of the console, a lifting mechanism is fixedly connected to the top of the operation box, and a fixing mechanism is fixedly connected to the other end of the lifting mechanism. A measuring mechanism is fixedly connected to the outer wall of the operation box, the fixing mechanism comprises a sliding table, the outer wall of the sliding table is fixedly connected to the other end of the lifting mechanism, a groove plate is fixedly connected to the bottom of the sliding table, and a sliding seat is slidably connected to the bottom of the groove plate. According to the utility model, the blades of different models can be adaptively fixed, so that the positions of the blades of different models can be ensured to be stable during detection, the influence on the cutting edge precision detection result due to unstable fixation is avoided, the universality of the detection device is improved, the detection device can be widely applied to detection of the blades of various models, and the practical value is enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to numerical control machine tool blade detection technical field especially, based on automatic lathe processing's blade edge precision detection device. BACKGROUND

[0002] The blade of automatic lathe processing is the key tool component for automatic lathe cutting processing, which directly affects the quality and precision of the processed workpiece. The reason why the precision of the blade edge of automatic lathe processing needs to be detected is that the precision of the blade edge is related to the accuracy of cutting, the flatness of the workpiece surface and the accuracy of the size, etc. The precision detection includes straightness detection of the blade edge, checking whether the blade edge is straight and smooth; sharpness detection and roughness detection of the blade edge to determine the smoothness of the surface and the cutting effect; and angle detection of the blade edge to ensure that the cutting angle meets the processing requirements.

[0003] The blade edge precision detection device for detecting the cutting sharpness of the blade generally includes a fixing structure, a loading structure, a cutting material and a measuring structure. The fixing structure is used to stabilize the blade to ensure that the position of the blade does not shift during the detection process. The loading structure can apply a certain pressure to the blade to simulate the downward pressure in the actual cutting process. The cutting material is generally a soft material with standard specifications (such as paper, rubber, etc. of a certain thickness), which is used as the object of the blade cutting. The measuring structure is used to record the relevant data during the cutting process, such as the cutting force, the cutting depth and the cutting speed. The working principle is that the loading structure makes the blade act on the cutting material with a set pressure. During the cutting process of the blade, the measuring structure collects physical quantity data during the cutting process. According to these data (such as smaller cutting force, which represents a sharper blade to a certain extent), the sharpness of the blade cutting is evaluated.

[0004] In the prior art, different types of blades differ in shape, size, thickness, etc. The clamping structure of the device is usually designed according to a specific size and shape, which is difficult to flexibly adapt to various changes, making it difficult for some devices to adaptively clamp and fix different types of blades. This requires manual adjustment or replacement of the clamping device every time the blade type is changed, which slows down the entire detection process. When facing the detection task of multiple types of blades, multiple clamping devices are needed to adapt, increasing the cost and complexity of the equipment. Therefore, the blade edge precision detection device based on automatic lathe processing is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a blade edge precision detection device based on automatic lathe processing, which aims to improve the problem that some devices in the prior art cannot adaptively clamp and fix different types of blades.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme:

[0007] The knife edge precision detection device based on automatic lathe processing, including control platform, the outer wall of control platform is fixedly connected with operation box, the top of operation box is fixedly connected with lifting mechanism, the other end of lifting mechanism is fixedly connected with fixed mechanism, the outer wall of operation box is fixedly connected with measuring mechanism;

[0008] The fixed mechanism includes sliding table, the outer wall of sliding table is fixedly connected with the other end of lifting mechanism, the bottom of sliding table is fixedly connected with recessed plate, the bottom of recessed plate is slidably connected with sliding seat, the bottom of recessed plate is slidably connected with fixed seat, the top of fixed seat and sliding seat is respectively fixedly connected with two extension plates, the outer wall of the similar side of two extension plates is respectively fixedly connected with a plurality of sucking disc, the bottom of recessed plate is slidably connected with reset component;

[0009] As a further description of the above technical scheme:

[0010] The reset component includes abutment plate, the top of abut plate is slidably connected with the bottom of recessed plate, the bottom of recessed plate is fixedly connected with motor, the output end of motor is fixedly connected with cam, the both ends of abut plate are respectively fixedly connected with two sliding rods, the outer side of sliding rod is equipped with reset spring;

[0011] As a further description of the above technical scheme:

[0012] The outer wall of sliding table is fixedly connected with two follow-up columns, the outer wall of operation box is respectively provided with two limit grooves, one end of follow-up column is slidably connected in the inside of limit groove;

[0013] As a further description of the above technical scheme:

[0014] The lifting mechanism includes air pump, the bottom of air pump is fixedly connected with the top of operation box, the output end of air pump is fixedly connected with telescopic column, the bottom of telescopic column is fixedly connected with transmission block, the both sides of transmission block are respectively fixedly connected with two sliding blocks, the outer wall of transmission block is fixedly connected with connecting column, the other end of connecting column is fixedly connected with the outer wall of sliding table;

[0015] As a further description of the above technical scheme:

[0016] The measuring mechanism comprises a measuring plate, the outer wall of the measuring plate is fixedly connected to the outer wall of the operation box, a plurality of force springs are fixedly connected to the top of the measuring plate, a pressing plate is fixedly connected to the top of the force springs, a plurality of transmission columns are slidingly connected to the top of the measuring plate, a connecting plate is fixedly connected to the top of the plurality of transmission columns, a cutting table is fixedly connected to the top of the connecting plate, two rope winding piles are fixedly connected to the top of the cutting table, measuring ropes are sleeved on the outer sides of the two rope winding piles, and two split force frames are fixedly connected to the two sides of the cutting table respectively.

[0017] As a further description of the above technical solution:

[0018] Both ends of the fixed seat are fixedly connected to the outer wall of the sliding rod, and both ends of the sliding seat are slidingly connected to the outer wall of the sliding rod.

[0019] As a further description of the above technical solution:

[0020] One end of the reset spring is fixedly connected to the outer wall of the fixed seat, and the other end of the reset spring is fixedly connected to the outer wall of the sliding seat.

[0021] As a further description of the above technical solution:

[0022] One end of the cam is in contact with the outer wall of the abutting plate, and the other end of the cam is in contact with the outer wall of the sliding seat.

[0023] The utility model has the advantages of:

[0024] 1、In the utility model, the blade is placed between the two extension plates, the motor is turned on, the motor drives the cam to rotate, the cam drives the abutting plate to move outward and the sliding seat to move inward, the abutting plate drives the sliding rod and the fixed seat to move outward synchronously, the distance between the sliding seat and the fixed seat is reduced, the extension plates are driven to move towards each other, the blade is fixed by the suction cup, different types of blades are adaptively fixed, the position of different types of blades is stable during detection, the influence of unstable fixation on the detection result of the blade edge precision is avoided, the universality of the detection device is improved, the detection device can be widely applied to the detection of various types of blades, and the practical value is enhanced.

[0025] 2、In the utility model, the pressure generated by the cutting of the blade edge on the measuring rope drives the cutting table to move, the cutting table diffuses the pressure to the transmission column through the connecting plate, the transmission column drives the pressing plate to press downward, the pressing plate drives the force spring to deform, the deformation amount is converted according to Hooke's law by the strain gauge, relevant data are accurately measured, the blade edge is uniformly measured, local measurement deviation is avoided, the accuracy of the measurement result is ensured, and the quality of the blade edge is evaluated comprehensively. DRAWINGS

[0026] Figure 1The utility model provides a three -dimensional schematic view of blade edge precision detection device based on automatic lathe processing is provided for the utility model,

[0027] Figure 2 The utility model provides a structure schematic view of operation box of blade edge precision detection device based on automatic lathe processing is provided for the utility model,

[0028] Figure 3 The utility model provides a structure schematic view of measuring plate of blade edge precision detection device based on automatic lathe processing is provided for the utility model,

[0029] Figure 4 The utility model provides a structure schematic view of cam of blade edge precision detection device based on automatic lathe processing is provided for the utility model.

[0030] Legend:

[0031] 1, control console, 2, operation box, 3, air pump, 4, telescopic column, 5, transmission block, 6, sliding block, 7, connecting column, 8, sliding table, 9, follow-up column, 10, recessed plate, 11, sliding seat, 12, fixed seat, 13, extension plate, 14, suction disc, 15, motor, 16, cam, 17, slide rod, 18, return spring, 19, abutment plate, 20, measuring plate, 21, force spring, 22, pressing plate, 23, transmission column, 24, connecting plate, 25, cutting table, 26, rope winding pile, 27, measuring rope, 28, force component frame. Specific implementation

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0033] Refer to Figure 1 , Figure 2 , Figure 4 An embodiment provided by the utility model: a blade edge precision detection device based on automatic lathe processing, including control console 1, control console 1 is used to control the operation of whole detection device, and the measured data is analyzed and arranged and reflected on the display screen of control console 1. The outer wall of control console 1 is fixedly connected with operation box 2, and operation box 2 is used to provide installation support point for the detection device. The top of operation box 2 is fixedly connected with lifting mechanism, and the other end of lifting mechanism is fixedly connected with fixed mechanism, and the outer wall of operation box 2 is fixedly connected with measuring mechanism.

[0034] The fixing mechanism comprises a sliding table 8, the outer wall of the sliding table 8 is fixedly connected to the other end of the lifting mechanism, the sliding table 8 is used for providing a support point and a transmission connection point for the whole fixing mechanism, the vertical movement of the sliding table 8 drives the whole fixing mechanism and the blade to move vertically, so as to detect the edge precision. The outer wall of the sliding table 8 is fixedly connected with two follow-up columns 9, the outer wall of the operating box 2 is provided with two limiting grooves, one end of the follow-up column 9 is slidably connected in the limiting groove, and the sliding of the follow-up column 9 in the limiting groove is used for stabilizing the sliding of the whole sliding table 8 and the fixing mechanism and limiting the sliding path. The bottom of the sliding table 8 is fixedly connected with a groove plate 10, the groove plate 10 is in a groove-shaped structure, provides a containing and mounting space for internal components, and provides a sliding track for subsequent structures. The bottom of the groove plate 10 is slidably connected with a sliding seat 11, and the bottom of the groove plate 10 is slidably connected with a fixing seat 12, the sliding seat 11 and the fixing seat 12 can easily slide on the bottom surface of the groove plate 10, so as to control the fixing operation of the subsequent structure on the blade.

[0035] The top of the fixing seat 12 and the sliding seat 11 is respectively fixedly connected with two extension plates 13, the extension plates 13 expand outward, and the clamping range is enlarged. The outer wall of the proximal side of the two extension plates 13 is respectively fixedly connected with a plurality of suction cups 14, the movement of the extension plates 13 drives the suction cups 14 to move synchronously until the suction cups 14 contact the blade, so that the suction cups 14 are pressed, and the suction cups 14 can exhaust air to form negative pressure when being pressed, thereby firmly adsorbing the blade. The layout of the plurality of suction cups 14 uniformly applies force from multiple angles, so that the blade is balanced in force, and deformation of the blade edge due to uneven local force is avoided. The relative sliding of the sliding seat 11 and the fixing seat 12 drives the extension plates 13 to move towards each other, so that the suction cups 14 contact the outer wall of the blade to clamp and fix the blade. The bottom of the groove plate 10 is slidably connected with a reset component.

[0036] The reset component comprises a stop plate 19, the top of the stop plate 19 is slidably connected to the bottom of the groove plate 10, so as to ensure smooth sliding of the stop plate 19 and limit the movement direction of the stop plate 19 to avoid deviation. The bottom of the groove plate 10 is fixedly connected with a motor 15, the output end of the motor 15 is fixedly connected with a cam 16, the rotation of the cam 16 is driven by the motor 15, so as to drive the whole fixing mechanism to clamp the blade. One end of the cam 16 is in contact with the outer wall of the stop plate 19, the other end of the cam 16 is in contact with the outer wall of the sliding seat 11, when the motor 15 rotates, the cam 16 rotates, the protruding part of the cam 16 extrudes the stop plate 19, and an outward pushing force is applied to the stop plate 19, and when the cam 16 protrudes the stop plate 19, the other end of the cam 16 extrudes the sliding seat 11, so as to drive the sliding seat 11 to slide, so as to change the distance between the fixing seat 12 and the sliding seat 11.

[0037] Two sliding rods 17 are fixedly connected to the two ends of the abutting plate 19, the two ends of the fixed seat 12 are fixedly connected to the outer wall of the sliding rod 17, and the two ends of the sliding seat 11 are slidingly connected to the outer wall of the sliding rod 17. When the abutting plate 19 is pushed, the entire sliding rod 17 is driven to move synchronously, thereby driving the fixed seat 12 and the abutting plate 19 to move synchronously. At the same time, due to the action of the cam 16, the sliding seat 11 and the abutting plate 19 move in opposite directions, thereby adjusting the distance between the sliding seat 11 and the fixed seat 12 through the cam 16. The outer side of the sliding rod 17 is sleeved with a return spring 18, one end of the return spring 18 is fixedly connected to the outer wall of the fixed seat 12, and the other end of the return spring 18 is fixedly connected to the outer wall of the sliding seat 11. When the rotation of the cam 16 ends and the force disappears, the return spring 18 rapidly pulls the sliding seat 11 back to its original position by its own elastic force, so that the fixed seat 12 and the sliding seat 11 return to the initial distance, preparing for the next clamping action, greatly improving the detection efficiency and realizing automatic and cyclic operation.

[0038] With reference to Figures 1 to 3 The lifting mechanism includes an air pump 3, the bottom of which is fixedly connected to the top of the operation box 2. The air pump 3 is used to control the lifting of the entire lifting mechanism to drive the fixed mechanism to move up and down synchronously. The output end of the air pump 3 is fixedly connected with a telescopic column 4, which is used to transmit the power of the air pump 3 to the subsequent structure. The bottom of the telescopic column 4 is fixedly connected with a transmission block 5, which is driven to move synchronously by the action of the air pump 3. Two sliding blocks 6 are fixedly connected to the two sides of the transmission block 5, which are used to provide a stable sliding basis for the entire transmission block 5. The outer wall of the transmission block 5 is fixedly connected with a connecting column 7, the other end of which is fixedly connected to the outer wall of a sliding table 8. The connecting column 7 is used to transmit the power of the transmission block 5 to the sliding table 8, so as to ensure the movement of the entire sliding table 8 in the vertical direction.

[0039] The measuring mechanism comprises a measuring plate 20, the outer wall of the measuring plate 20 is fixedly connected to the outer wall of the operation box 2, the measuring plate 20 itself has good anti-electromagnetic interference capability, can create a stable working environment for various types of precise electronic measuring elements installed thereon, isolate the complex electromagnetic signals from the outside world, and ensure that the measurement data is accurate and reliable. The top of the measuring plate 20 is fixedly connected with a plurality of force springs 21, when the pressing plate 22 is pressed by external force, the force spring 21 will be elastically deformed, according to Hooke's law, the deformation of the spring is proportional to the external force, through the high-precision strain gauge built-in beside the spring, the deformation of the spring can be monitored and recorded in real time, and then the pressure of the pressing plate 22 is calculated. The top of the force spring 21 is fixedly connected with the pressing plate 22, the pressing plate 22 is used for stably transmitting the pressure to the force spring 21, so as to ensure that the force spring 21 only deforms in the vertical direction. The top of the measuring plate 20 is slidably connected with a plurality of transmission columns 23, the transmission column 23 is used for transmitting the pressure above to the pressing plate 22 to drive the force spring 21 to deform, and the pressure in each direction on the measuring plate 20 is measured through the design of the four evenly distributed transmission columns 23, so as to ensure the accuracy of the measurement data.

[0040] The top of the plurality of transmission columns 23 is fixedly connected with a connecting plate 24, the connecting plate 24 is used for diffusing force to the four transmission columns 23, so that the measurement data is more accurate. The top of the connecting plate 24 is fixedly connected with a cutting table 25, the cutting table 25 is used for interfacing with the blade, cutting the subsequent objects on the cutting table 25 through the blade, so as to accurately measure the cutting pressure, and calculate the accuracy of the cutting edge through the cutting pressure. The top of the cutting table 25 is fixedly connected with two rope winding piles 26, the two rope winding piles 26 are used for fixing the cut objects and providing a certain tension. The outer side of the two rope winding piles 26 is sleeved with a measuring rope 27, the blade is used for cutting the measuring rope 27 through the contact of the blade with the measuring rope 27, and the cutting pressure is transmitted to the cutting table 25, and the connecting plate 24 and the transmission column 23 are used for transmitting the cutting pressure to the force spring 21 to make the force spring 21 deform, so as to accurately measure. The two sides of the cutting table 25 are respectively fixedly connected with two force component frames 28, the force component frame 28 is used for ensuring the stability of the cutting table 25 and uniformly dispersing the force of the cutting table 25 to the whole connecting plate 24.

[0041] Working principle: in use, the blade is placed between the two extension plates 13, the motor 15 is opened, the motor 15 operates to drive the cam 16 to rotate, the two end convex surfaces of the cam 16 are in contact with the abutting plate 19 and the sliding seat 11 respectively when rotating, thereby driving the abutting plate 19 and the sliding seat 11 to move oppositely, the abutting plate 19 moves outward to drive the sliding rod 17 to move outward, thereby driving the fixed seat 12 to move synchronously, at the same time, the sliding seat 11 moves oppositely, so that the distance between the sliding seat 11 and the fixed seat 12 is reduced, thereby driving the two extension plates 13 to move towards each other and fix the blade through the suction cup 14, and the reset spring 18 provides power for the reset of the sliding seat 11 and the fixed seat 12 when the blade is loosened subsequently.

[0042] Then the air pump 3 is opened, the air pump 3 operates to drive the telescopic column 4 to drive the transmission block 5 at the bottom to move downward, thereby driving the sliding table 8 to move downward through the connecting column 7, so as to drive the blade to move downward and contact the measuring rope 27, when the blade edge contacts and cuts the measuring rope 27, the cutting pressure generated drives the cutting table 25 to move, the cutting table 25 spreads the pressure to the four transmission columns 23 on the connecting plate 24 on one hand, so as to drive the transmission columns 23 to slide downward and transmit the pressure to the pressing plate 22; the pressing plate 22 is pressed downward under the force, drives the force spring 21 to elastically deform, according to Hooke's law, the spring deformation amount is monitored in real time by the high-precision strain gauge beside the spring, the pressure size of the pressing plate 22 is converted to obtain, so as to accurately measure the related data.

[0043] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A cutting edge accuracy detection device for automatic lathe machining, comprising a control console (1), characterized in that: An operation box (2) is fixedly connected to the outer wall of the control console (1). A lifting mechanism is fixedly connected to the top of the operation box (2). A fixing mechanism is fixedly connected to the other end of the lifting mechanism. A measuring mechanism is fixedly connected to the outer wall of the operation box (2). The fixing mechanism includes a sliding table (8), the outer wall of which is fixedly connected to the other end of the lifting mechanism. A grooved plate (10) is fixedly connected to the bottom of the sliding table (8). A sliding seat (11) is slidably connected to the bottom of the grooved plate (10). A fixed seat (12) is slidably connected to the bottom of the grooved plate (10). Two extension plates (13) are fixedly connected to the top of the fixed seat (12) and the top of the sliding seat (11). Multiple suction cups (14) are fixedly connected to the outer walls of the two extension plates (13) on their adjacent sides. A reset assembly is slidably connected to the bottom of the grooved plate (10).

2. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 1, characterized in that: The reset assembly includes a stop plate (19), the top of which is slidably connected to the bottom of the groove plate (10). A motor (15) is fixedly connected to the bottom of the groove plate (10), and a cam (16) is fixedly connected to the output end of the motor (15). Two slide rods (17) are fixedly connected to both ends of the stop plate (19), and a reset spring (18) is sleeved on the outer side of the slide rods (17).

3. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 1, characterized in that: Two follower columns (9) are fixedly connected to the outer wall of the sliding table (8), and two limiting grooves are respectively opened on the outer wall of the operation box (2). One end of the follower column (9) is slidably connected inside the limiting groove.

4. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 1, characterized in that: The lifting mechanism includes an air pump (3), the bottom of which is fixedly connected to the top of the operating box (2). The output end of the air pump (3) is fixedly connected to a telescopic column (4), the bottom of which is fixedly connected to a transmission block (5). Two sliders (6) are fixedly connected to both sides of the transmission block (5). A connecting column (7) is fixedly connected to the outer wall of the transmission block (5), and the other end of the connecting column (7) is fixedly connected to the outer wall of the sliding table (8).

5. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 1, characterized in that: The measuring mechanism includes a measuring plate (20), the outer wall of which is fixedly connected to the outer wall of the operating box (2). Multiple force measuring springs (21) are fixedly connected to the top of the measuring plate (20), and pressure plates (22) are fixedly connected to the top of the force measuring springs (21). Multiple transmission columns (23) are slidably connected to the top of the measuring plate (20). A connecting plate (24) is fixedly connected to the top of the multiple transmission columns (23). A cutting table (25) is fixedly connected to the top of the connecting plate (24). Two rope-winding stakes (26) are fixedly connected to the top of the cutting table (25). A measuring rope (27) is sleeved on the outer side of the two rope-winding stakes (26). Two force-shaping frames (28) are fixedly connected to the two sides of the cutting table (25).

6. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 2, characterized in that: The two ends of the fixed seat (12) are fixedly connected to the outer wall of the slide rod (17), and the two ends of the sliding seat (11) are slidably connected to the outer wall of the slide rod (17).

7. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 2, characterized in that: One end of the return spring (18) is fixedly connected to the outer wall of the fixed seat (12), and the other end of the return spring (18) is fixedly connected to the outer wall of the sliding seat (11).

8. The cutting edge accuracy detection device for cutting tools based on automatic lathe machining according to claim 2, characterized in that: One end of the cam (16) contacts the outer wall of the abutment (19), and the other end of the cam (16) contacts the outer wall of the sliding seat (11).

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