Thickness detection equipment for microphone rod mucilage glue

By using a micrometer stick adhesive thickness detection device, which employs a magnetic push-type fixing component and a distance sensor to quantitatively detect the adhesive layer thickness, the problem of low accuracy and high assembly defect rate caused by traditional reliance on experience-based judgment is solved, thereby improving detection accuracy and assembly quality.

CN223783605UActive Publication Date: 2026-01-09LIANGANG OPTOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520237595.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-09
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing technologies lack effective equipment to accurately detect the thickness of the adhesive layer on the micrometer rod, resulting in a high rate of assembly defects, and reliance on manual experience leads to low accuracy.

Method used

Design a microphone stick adhesive thickness detection device. Utilize a magnetic push-type microphone stick fixing component and a distance sensor. By measuring the horizontal distance from the microphone stick magnet to the sensor, determine whether the adhesive layer thickness is within the allowable range.

Benefits of technology

This technology enables quantitative detection of the adhesive layer thickness of the microphone rod, improving detection accuracy, reducing assembly defect rate, and ensuring the stability and assembly quality of the microphone rod.

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Abstract

The utility model relates to the technical field of earphone production, and particularly discloses microphone rod adhesive thickness detection equipment, which is used for detecting the thickness of an adhesive layer, and comprises a working platform; the magnetic push type microphone rod fixing assembly is installed on the working platform and used for pushing and fixing the head of the microphone rod; the distance measuring sensor is installed on the working platform, located on the side face of the magnetic push type microphone rod fixing assembly and used for obtaining the actually-measured horizontal distance from the microphone rod magnet to the distance measuring sensor; the control device is electrically connected with the distance measuring sensor and used for receiving the actually-measured horizontal distance and comparing the actually-measured horizontal distance with a preset distance range so as to determine whether the thickness of the adhesive layer is within an allowable thickness range or not. The microphone rod mucilage glue thickness detection equipment provided by the utility model is used for quantitatively detecting the thickness of the mucilage glue layer, so that the accuracy of the detection of the thickness of the mucilage glue layer is improved, and further the assembly reject ratio in the later period is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to earphone production technical field especially relates to a microphone stick viscose thickness detection equipment. BACKGROUND

[0002] In order to improve the quality of conversation, the special earphone in the field such as game or telephone customer service will set up the conversation microphone stick on the earphone main part. Figure 1 And Figure 2 The conversation microphone stick 100 includes the microphone stick head 100a for connecting with the earphone main part, the microphone stick body 100b with one end fixedly connected with the microphone stick head 100a and the microphone 100c connected to the other end of the microphone stick body 100b;

[0003] The microphone stick head 100a is equipped with the limiting pivot 100d for rotatingly connecting with the earphone main part and the magnet mounting groove 100a2 for installing the microphone magnet 100e.When the conversation microphone stick 100 rotates to the preset angle relative to the earphone main part, the microphone magnet 100e is aligned with the positioning magnet on the earphone main part and is magnetically positioned, so that the conversation microphone stick 100 can be guaranteed to be at the fixed angle, and the situation that the conversation microphone stick 100 is randomly rotated to affect the quality of conversation is avoided.

[0004] Generally, the microphone magnet 100e is fixedly connected with the groove bottom of the magnet mounting groove 100a2 through the viscose layer:

[0005] If the thickness of the viscose layer is too large, the surface (hereinafter referred to as "magnetic attraction surface") of the microphone magnet 100e away from the groove bottom of the magnet mounting groove 100a2 will protrude outward, and when the conversation microphone stick 100 is subsequently installed on the earphone main part, the magnetic attraction surface is easy to rub with the earphone main part, affecting the smoothness when the conversation microphone stick 100 rotates.

[0006] If the thickness of the viscose layer is too small, the viscose force is insufficient, and the microphone magnet 100e is easy to fall off.

[0007] At present, there is no suitable equipment to detect the thickness of the viscose layer, and workers can only rely on past experience to judge whether the thickness of the viscose layer is appropriate, which has low accuracy and is easy to cause assembly failure in subsequent assembly.

[0008] Therefore, the utility model is committed to developing a microphone stick viscose thickness detection equipment for quantitatively detecting the thickness of the viscose layer, improving the accuracy of viscose layer thickness detection, and thus reducing the assembly failure rate in the later stage.

[0009] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at the present time. UTILITY MODEL CONTENT

[0010] The utility model discloses a one purpose lies in providing a kind of microphone bar viscose thickness detection equipment, for the quantitative detection of viscose layer thickness, improve the accuracy of station viscose layer thickness detection, to reduce the assembly failure rate of later stage further.

[0011] To achieve the above purpose, the utility model provides a kind of microphone bar viscose thickness detection equipment, for the quantitative detection of the viscose layer thickness of talk microphone,

[0012] The talk microphone includes the microphone head portion provided with the magnet mounting groove, the microphone magnet in the magnet mounting groove and the groove bottom of the magnet mounting groove are fixedly connected by the viscose layer, one end of the microphone body is fixedly connected with the microphone head portion, and the microphone is connected to the other end of microphone body;

[0013] The microphone viscose thickness detection equipment includes:

[0014] Work platform;

[0015] Magnetic push type microphone fixing assembly, the magnetic push type microphone fixing assembly is installed on the work platform, for pushing and fixing the microphone head portion;

[0016] Distance measuring sensor, the distance measuring sensor is installed on the work platform, and is located at the side of the magnetic push type microphone fixing assembly, for obtaining the measured horizontal distance from the microphone magnet to the distance measuring sensor;

[0017] Control device, the control device is electrically connected with the distance measuring sensor, for receiving the measured horizontal distance, and comparing the measured horizontal distance with preset distance range, to determine whether the viscose layer thickness is within the allowable thickness range.

[0018] Optionally, the magnetic push type microphone fixing assembly includes the fixed limiting plate fixedly arranged on the work platform, the sliding push plate located on the side of the fixed limiting plate close to the distance measuring sensor and slidably connected with the work platform, and the magnetic push assembly for driving the sliding push plate to slide away from the fixed limiting plate.

[0019] Optionally, the magnetic push assembly includes the fixed magnet mounted on the side of the fixed limiting plate close to the sliding push plate, and the sliding magnet mounted on the side of the sliding push plate close to the fixed limiting plate.

[0020] Optionally, the magnetic poles of the fixed magnet and the sliding magnet are opposite.

[0021] Optionally, the microphone head portion is provided with the first thrust surface for abutting against the fixed limiting plate, and the second thrust surface is arranged in the interval with the first thrust surface and abuts against the sliding push plate.

[0022] The fixed limiting plate and the sliding push plate are located between the first thrust surface and the second thrust surface.

[0023] Optionally, the bottom of the working platform is hingedly connected with a receiving box, and the working platform is used for covering an upper end opening of the receiving box.

[0024] Optionally, a partition plate is arranged in the receiving box.

[0025] The partition plate transversely divides the space in the receiving box into a good product storage bin and a defective product storage bin.

[0026] Optionally, the working platform is provided with a good product discharging opening communicating with the good product storage bin and a defective product discharging opening communicating with the defective product storage bin.

[0027] The beneficial effects of the utility model lie in: providing a microphone glue thickness detection equipment, and the working process is as follows:

[0028] S10: placing a call microphone:

[0029] The call microphone to be detected is placed on the magnetic push type microphone fixing assembly of the equipment, the magnetic push type microphone fixing assembly fixes the microphone head at a predetermined position through repulsive magnetic force, and the call microphone is ensured not to move during the detection process;

[0030] S20: starting a distance measuring sensor to obtain an actual measured horizontal distance:

[0031] The distance measuring sensor is started, the sensor emits a distance measuring signal, and points to the magnetic attraction surface of the microphone magnet;

[0032] The distance measuring sensor receives the signal reflected from the microphone magnet, and calculates the actual measured horizontal distance from the microphone magnet to the distance measuring sensor.

[0033] S30: data transmission and processing:

[0034] The actual measured horizontal distance data is transmitted to the control device through electrical connection, the control device compares the actual measured horizontal distance with a preset allowable thickness range, and judges whether the glue layer thickness is within the allowable range according to the comparison result:

[0035] It should be noted that the thickness of the glue layer directly affects the distance between the magnetic attraction surface of the microphone magnet and the distance measuring sensor. If the thickness of the glue layer is too large, the magnetic attraction surface will protrude outward, resulting in a decrease in the actual measured horizontal distance; if the thickness of the glue layer is too small, the magnetic attraction surface will be close to the groove bottom, resulting in an increase in the actual measured horizontal distance. Therefore, comparing the actual measured horizontal distance with the preset allowable thickness range can determine whether the glue layer thickness is within the allowable range.

[0036] In summary, the glue thickness detection equipment of the microphone rod provided by the utility model realizes quantitative detection of the glue layer thickness through the distance measuring sensor, and effectively solves the problems of low accuracy and high assembly failure rate caused by traditional experience-based judgment. BRIEF DESCRIPTION OF DRAWINGS

[0037] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0038] Figure 1 The utility model provides the outside structure schematic drawing of the talk microphone rod;

[0039] Figure 2 The utility model provides the inside structure schematic drawing of the talk microphone rod;

[0040] Figure 3 The utility model provides the structure schematic drawing of the microphone rod glue thickness detection equipment for the embodiment;

[0041] Figure 4 The utility model provides the structure schematic drawing of the magnetic push type microphone rod fixing assembly for the embodiment;

[0042] Figure 5 The utility model provides the section schematic drawing of the microphone rod glue thickness detection equipment for the embodiment.

[0043] In the drawings:

[0044] 100, talk microphone rod;100a, microphone rod head;100a1, first thrust face;100a2, magnet mounting groove;100b, microphone rod body;100c, microphone;100d, limit rotating shaft;100d1, second thrust face;100e, microphone magnet;

[0045] 1, work platform;101, good product discharge port;102, bad product discharge port;

[0046] 2, magnetic push type microphone rod fixing assembly;201, fixed limit plate;202, sliding push plate;203, magnetic push assembly;2031, fixed magnet;2032, sliding magnet;

[0047] 3, distance measuring sensor;

[0048] 4, receiving box. DETAILED DESCRIPTION

[0049] In the present utility model, the "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present utility model. The term "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit the independence or association between other embodiments. In principle, in the present utility model, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0050] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by the person skilled in the art to which the present utility model belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present utility model.

[0051] In the description of the present utility model, the phrase "and / or" is a description of the logical relationship between objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.

[0052] In the present utility model, phrases such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.

[0053] Without more limitations, in the present utility model, "including", "containing", "having" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.

[0054] As the same as the understanding in the "Examination Guidelines", in the present utility model, "greater than", "less than", "exceeding" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In addition, in the description of the embodiments of the present utility model, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise specifically limited.

[0055] In the description of the embodiments of the utility model, the space related expressions used, such as '' center '' '' longitudinal '' '' transverse '' '' length '' '' width '' '' thickness '' '' upper '' '' lower '' '' front '' '' rear '' '' left '' '' right '' '' vertical '' '' horizontal '' '' perpendicular '' '' top '' '' bottom '' '' inner '' '' outer '' '' clockwise '' '' counterclockwise '' '' axial '' '' radial '' '' circumferential '' and the like, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawing, only for the convenience of describing the specific embodiment of the utility model or for the reader to understand, and not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore, it cannot be understood as a limitation on the embodiments of the utility model.

[0056] Unless otherwise explicitly specified or limited, in the description of the embodiments of the utility model, the terms such as '' installation '' '' connection '' '' fixed '' '' set '' should be understood broadly.For example, the '' connection '' can be fixed connection, or detachable connection, or integrated setting, which can be mechanical connection, or electrical connection, or communication connection, which can be directly connected, or indirectly connected through intermediate medium, which can be the communication or interaction relationship between two elements.For the skilled in the art to which the utility model belongs, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.

[0057] The utility model provides a kind of microphone glue thickness detection equipment, for the glue layer thickness of the talk microphone 100 shown in Fig. Figure 1 And Figure 2 Quantitative detection is carried out, and the glue layer thickness of the talk microphone 100 shown in Fig.

[0058] Among them, the talk microphone 100 includes microphone head 100a provided with magnet mounting groove 100a2, microphone magnet 100e located in the magnet mounting groove 100a2 and fixed to the groove bottom of the magnet mounting groove 100a2 through the glue layer, microphone rod body 100b with one end fixed to the microphone head 100a, and microphone 100c connected to the other end of microphone rod body 100b;

[0059] Referring to Figures 3-5 , the microphone glue thickness detection equipment includes:

[0060] Workbench 1;

[0061] Magnetic push type microphone fixing assembly 2, the magnetic push type microphone fixing assembly 2 is installed on the workbench 1, for pushing and fixing the microphone head 100a;

[0062] A distance measuring sensor 3 is installed on the working platform 1 and located at the side of the magnetic push type microphone fixed assembly 2, and is used to obtain the measured horizontal distance from the microphone magnet 100e to the distance measuring sensor 3;

[0063] A control device is electrically connected with the distance measuring sensor 3, used to receive the measured horizontal distance, and compare the measured horizontal distance with a preset distance range, so as to determine whether the adhesive layer thickness is within the allowable thickness range.

[0064] The working process of the microphone adhesive thickness detection equipment provided by the embodiment is as follows:

[0065] S10: placing a call microphone 100:

[0066] The call microphone 100 to be detected is placed on the magnetic push type microphone fixed assembly 2 of the equipment, and the magnetic push type microphone fixed assembly 2 fixes the microphone head 100a at a predetermined position through the magnetic repulsion force, so as to ensure that the call microphone 100 does not move during the detection process;

[0067] S20: starting the distance measuring sensor 3 to obtain the measured horizontal distance:

[0068] The distance measuring sensor 3 is started, the sensor sends a distance measuring signal, and points to the magnetic attraction surface of the microphone magnet 100e;

[0069] The distance measuring sensor 3 receives the signal reflected from the microphone magnet 100e, and calculates the measured horizontal distance from the microphone magnet 100e to the distance measuring sensor 3.

[0070] S30: data transmission and processing:

[0071] The measured horizontal distance data is transmitted to the control device through electrical connection, the control device compares the measured horizontal distance with the preset allowable thickness range, and judges whether the adhesive layer thickness is within the allowable range according to the comparison result:

[0072] It should be noted that the thickness of the adhesive layer directly affects the distance between the magnetic attraction surface of the microphone magnet 100e and the distance measuring sensor 3. If the thickness of the adhesive layer is too large, the magnetic attraction surface will protrude outward, resulting in a decrease in the measured horizontal distance; if the thickness of the adhesive layer is too small, the magnetic attraction surface will be close to the groove bottom, resulting in an increase in the measured horizontal distance. Therefore, comparing the measured horizontal distance with the preset allowable thickness range can determine whether the adhesive layer thickness is within the allowable range.

[0073] In summary, the microphone adhesive thickness detection equipment provided by the utility model realizes quantitative detection of the adhesive layer thickness through the distance measuring sensor 3, and effectively solves the problems of low accuracy and high assembly failure rate caused by relying on experience in the prior art.

[0074] Further, a detection result display device such as an indicator light can be provided, if the adhesive layer thickness is within the allowable range, it is considered to be qualified, the indicator light shows green light; if the adhesive layer thickness is outside the allowable range, it is considered to be unqualified, the indicator light shows red light.

[0075] In the embodiment, the magnetic push type microring fixing assembly 2 comprises a fixed limiting plate 201 fixed on the working platform 1, a sliding push plate 202 located on one side of the fixed limiting plate 201 close to the distance measuring sensor 3 and in sliding connection with the working platform 1, and a magnetic push assembly 203 driving the sliding push plate 202 to slide away from the fixed limiting plate 201.

[0076] The magnetic push assembly 203 comprises a fixed magnet 2031 installed on one side of the fixed limiting plate 201 close to the sliding push plate 202, and a sliding magnet 2032 installed on one side of the sliding push plate 202 close to the fixed limiting plate 201. Further, the magnetic poles of the fixed magnet 2031 and the sliding magnet 2032 are opposite.

[0077] It should be noted that the microring head 100a is provided with a first thrust surface 100a1 for abutting against the fixed limiting plate 201, and a second thrust surface 100d1 spaced apart from the first thrust surface 100a1 and abutting against the sliding push plate 202.

[0078] Among them, the fixed limiting plate 201 and the sliding push plate 202 are located between the first thrust surface 100a1 and the second thrust surface 100d1.

[0079] The working process of the magnetic push type microring fixing assembly 2 is explained in detail as follows:

[0080] S101: Initial position:

[0081] The sliding push plate 202 is located away from the fixed limiting plate 201 in the initial state of the magnetic push assembly 203.

[0082] S102: Load microring head 100a:

[0083] The repulsive force of the magnetic pushing assembly 203 overcomes the pushing of the sliding push plate 202 to the position close to the fixed limiting plate 201, and the distance between the sliding push plate 202 and the fixed limiting plate 201 is less than the distance between the first thrust surface 100a1 and the second thrust surface 100d1; at this time, the microphone head 100a can be placed on the sliding push plate 202 and the fixed limiting plate 201, and after the sliding push plate 202 is loosened, the repulsive force of the sliding magnet 2032 and the fixed magnet 2031 makes the sliding push plate 202 slide away from the fixed limiting plate 201, and then the fixed limiting plate 201 abuts against the first thrust surface 100a1 and the sliding push plate 202 abuts against the second thrust surface 100d1, thereby realizing reliable positioning of the call microphone 100.

[0084] In the embodiment, the bottom of the working platform 1 is hingedly connected with a receiving box 4, and the working platform 1 is used to cover the upper end opening of the receiving box 4. A partition plate is arranged in the receiving box 4. The partition plate transversely divides the space in the receiving box 4 into a good product storage bin and a defective product storage bin.

[0085] Further, the working platform 1 is provided with a good product discharging opening 101 communicating with the good product storage bin and a defective product discharging opening 102 communicating with the defective product storage bin.

[0086] The operating personnel can put the call microphone 100 that passes the detection into the good product storage bin through the good product discharging opening 101 and put the call microphone 100 that fails the detection into the defective product storage bin through the defective product discharging opening 102. Finally, the working platform 1 is turned to open, and the call microphone 100 can be taken out through the upper end opening of the receiving box 4.

[0087] In summary, the microphone adhesive thickness detection equipment provided by the embodiment has the following advantages:

[0088] ① High-precision quantitative detection: the distance measuring sensor 3 accurately measures the thickness of the adhesive layer, realizes quantitative detection of the thickness of the adhesive layer, effectively avoids the assembly problems (such as microphone rotation is not smooth or magnet falls off) caused by the adhesive layer being too thick or too thin, avoids the subjectivity and inaccuracy of traditional manual experience judgment, and significantly improves the detection accuracy.

[0089] ② Reliable fixing and positioning: the magnetic pushing type microphone fixing assembly 2 realizes reliable fixing of the microphone head 100a through magnetic force, ensures that the microphone does not move during detection, and improves the stability and accuracy of detection.

[0090] ③ Easy to store and manage: the design of the receiving box 4 classifies and stores good products and defective products, which is convenient for subsequent management and processing, and improves the organization and efficiency of the production line.

[0091] Finally, it should be noted that the above embodiments have been described in the specification and drawings of the application, but this does not limit the patent protection scope of the application. Any equivalent structure or equivalent process replacement or modification based on the essential concept of the application, using the content described in the specification and drawings of the application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc., are all included in the patent protection scope of the application.

Claims

1. A microphone adhesive thickness detection device for quantitatively detecting the thickness of an adhesive layer of a talk microphone (100), the talk microphone (100) comprising a microphone head (100a) provided with a magnet mounting groove (100a2), a microphone magnet (100e) located in the magnet mounting groove (100a2) and fixed to the groove bottom of the magnet mounting groove (100a2) through an adhesive layer, a microphone rod (100b) fixed to one end of the microphone head (100a), and a microphone (100c) connected to the other end of the microphone rod (100b); characterized in that the microphone adhesive thickness detection device comprising: a workbench (1); a magnetic push type microphone fixing assembly (2) installed on the workbench (1) for pushing and fixing the microphone head (100a); a distance measuring sensor (3) installed on the workbench (1) and located at the side of the magnetic push type microphone fixing assembly (2) for obtaining the measured horizontal distance from the microphone magnet (100e) to the distance measuring sensor (3); a control device electrically connected with the distance measuring sensor (3) for receiving the measured horizontal distance and comparing the measured horizontal distance with a preset distance range to determine whether the adhesive layer thickness is within the allowable thickness range.

2. The gum bar stick thickness inspection apparatus according to claim 1, characterized by The magnetic push type microphone fixing assembly (2) comprises a fixed limiting plate (201) fixed to the workbench (1), a sliding push plate (202) located on the side of the fixed limiting plate (201) close to the distance measuring sensor (3) and slidingly connected with the workbench (1), and a magnetic push assembly (203) driving the sliding push plate (202) to slide away from the fixed limiting plate (201).

3. The gum bar stick thickness detection apparatus according to claim 2, characterized by The magnetic push assembly (203) comprises a fixed magnet (2031) installed on the side of the fixed limiting plate (201) close to the sliding push plate (202), and a sliding magnet (2032) installed on the side of the sliding push plate (202) close to the fixed limiting plate (201).

4. The apparatus according to claim 3, wherein The magnetic poles of the fixed magnet (2031) and the sliding magnet (2032) are opposite.

5. The gum bar stick thickness inspection apparatus according to claim 4, wherein The microphone head (100a) is provided with a first thrust face (100a1) for abutting against the fixed limiting plate (201), and a second thrust face (100d1) spaced apart from the first thrust face (100a1) and abutting against the sliding push plate (202); wherein the fixed limiting plate (201) and the sliding push plate (202) are located between the first thrust face (100a1) and the second thrust face (100d1).

6. The gusset glue thickness detection apparatus of claim 1, wherein, The bottom of the workbench (1) is hingedly connected with a receiving box (4), and the workbench (1) is used to cover the upper end opening of the receiving box (4).

7. The gum bar stick thickness inspection apparatus according to claim 6, wherein The receiving box (4) is provided with a partition plate; The partition plate divides the space inside the receiving box (4) into a good product storage bin and a bad product storage bin.

8. The gusset glue line thickness detection apparatus of claim 7, wherein, The working platform (1) is provided with a good product discharging port (101) communicated to the good product storage bin, and a defective product discharging port (102) communicated to the defective product storage bin.