Microphone rod deflection detection equipment
The automated detection of angular deviations between the microphone rod and its head using a microphone rod misalignment detection device solves the problem of rework after assembly, reduces rework costs and time, and improves detection efficiency and quality.
Patent Information
- Application Number
- CN202520237596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing technology lacks effective equipment to detect the angular deviation of the microphone boom and microphone head axis, which leads to the need for rework when problems are found after assembly, increasing costs and time.
Design a microphone gimbal deviation detection device, including a working platform, an elastic clamping assembly, a distance measuring sensor, and a control device. By clamping the head of the microphone gimbal, the device measures the horizontal distance between it and the sensor to determine whether the angular deviation is within the allowable range.
It enables the detection of angular deviations before assembly, avoiding rework later, reducing costs and time, improving detection efficiency and consistency, and providing intuitive result feedback.
Smart Images

Figure CN223783612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to test equipment technical field especially relates to a microphone skew detection equipment. BACKGROUND
[0002] In order to improve the call quality, the special earphone in the field such as game or telephone customer service will set up the call microphone on the earphone main part. Figure 1 The call microphone 100 includes the microphone head 100a for connecting with the earphone main part, the microphone rod body 100b with one end fixedly connected with the microphone head 100a and the microphone 100c connected to the other end of the microphone rod body 100b. Generally, the microphone rod body 100b is fixedly connected with the microphone head 100a by assembling or integrally injection molding.
[0003] Under ideal conditions, the included angle a between the axis of the microphone rod body 100b and the axis of the microphone head 100a should be 90° perpendicular, and the allowable deviation is °. In actual production, due to the assembly process or injection molding process deviation, sometimes, the assembly angle deviation between the axis of the microphone rod body 100b and the axis of the microphone head 100a will exceed the allowable deviation:
[0004] If the angle between the axis of the microphone rod body 100b and the axis of the microphone head 100a is less than 88°, it is easy to interfere with the earphone main part during subsequent assembly with the earphone main part;
[0005] If the angle between the axis of the microphone rod body 100b and the axis of the microphone head 100a is greater than 92°, the distance between the microphone and the earphone main part is too large during subsequent assembly with the earphone main part, which affects the product appearance.
[0006] At present, there is no suitable equipment to detect the angle between the axis of the microphone rod body 100b and the axis of the microphone head 100a, and only the call microphone 100 can be assembled to the earphone main part, and then it is judged whether the microphone rod body 100b is skewed. Once the defect occurs, the call microphone 100 needs to be disassembled, and a new call microphone 100 is reassembled on the earphone main part. The process is complicated, and the repair cost is high.
[0007] Therefore, the utility model is committed to researching and developing a microphone skew detection equipment for detecting the assembly angle deviation between the axis of the microphone rod body and the axis of the microphone head before the call microphone is assembled to the earphone main part, thereby reducing the later repair cost.
[0008] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at the present time. UTILITY MODEL CONTENT
[0009] The utility model discloses a purpose lies in providing a kind of microphone skew detection equipment, can be used before being assembled to earphone main body to the talk microphone, the assembly angle deviation between the axis of microphone stem body and the axis of microphone head is detected, and then reduce later repair cost.
[0010] To achieve the above purpose, the utility model provides a kind of microphone skew detection equipment for detecting the assembly angle deviation between the axis of microphone stem body and the axis of microphone head, characterized by comprising:
[0011] Work platform;
[0012] Elastic clamping component, the elastic clamping component is installed on the work platform, for the elastic clamping microphone head, so that the axis of the microphone head is horizontal state, and the microphone stem body is stretched upwards;
[0013] Distance measuring sensor, the distance measuring sensor is installed on the work platform, and is located at the side of the elastic clamping component, for obtaining the measured horizontal distance of the microphone stem body to the distance measuring sensor;
[0014] Control device, the control device is electrically connected with the distance measuring sensor, for combining the measured horizontal distance and the preset allowable distance range, to determine whether the assembly angle deviation between the axis of microphone stem body and the axis of microphone head is within the allowable deviation range.
[0015] Optionally, the elastic clamping component includes L-shaped clamping plate fixed on the work platform, vertical clamping plate located on the side of the L-shaped clamping plate away from the distance measuring sensor and slidingly connected with the work platform, and elastic member for driving the vertical clamping plate to slide towards the L-shaped clamping plate.
[0016] Optionally, the elastic member is a spring or an elastic rubber column.
[0017] Optionally, the L-shaped clamping plate and the vertical clamping plate are magnetically connected.
[0018] Optionally, a fixed magnetic attraction piece is provided on the L-shaped clamping plate, and a movable magnetic attraction piece for magnetically connecting with the fixed magnetic attraction piece is provided on the vertical clamping plate corresponding to the position of the fixed magnetic attraction piece.
[0019] Optionally, one of the fixed magnetic attraction piece and the movable magnetic attraction piece is a magnet, and the other is a magnet or an iron block.
[0020] Optionally, the distance measuring sensor is a laser sensor, an ultrasonic sensor or an infrared sensor.
[0021] Optionally, it further comprises an indicator lamp and a buzzer electrically connected to the control device.
[0022] Optionally, it further comprises a display screen electrically connected to the control device.
[0023] The beneficial effect of the utility model lies in: provide a microphone skew detection equipment, the working process is as follows:
[0024] S10: clamp the microphone head: first, the microphone head of the call microphone is put into the elastic clamping assembly. The elastic clamping assembly will automatically clamp the microphone head, ensure that its axis is in a horizontal state, and the microphone body is stretched upwards.
[0025] S20: measure distance: the distance measuring sensor is located on the side of the elastic clamping assembly and is used to measure the horizontal distance from the microphone body to the sensor. The distance measuring sensor will record the measured horizontal distance.
[0026] S30: data processing: after the control device receives the measured data of the distance measuring sensor, it will compare it with the preset allowable distance range. Specifically, the allowable distance range is calculated according to the ideal angle (90°) of the microphone body and the microphone head and the allowable deviation range (88° to 92°) and is stored in the control device in advance.
[0027] S40: judge deviation: the control device compares the measured horizontal distance with the allowable distance range to determine whether the angle between the axis of the microphone body and the axis of the microphone head is within the allowable deviation range. If the measured horizontal distance is within the allowable distance range, it means that the assembly angle deviation meets the requirements. If it is outside the allowable distance range, it means that the assembly angle deviation is too large and needs to be adjusted or replaced.
[0028] Therefore, the microphone skew detection equipment provided by the utility model can detect the assembly angle deviation before the call microphone is assembled into the earphone main body, avoiding the situation that problems are found after late assembly, thereby reducing the repair cost and time. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0030] Figure 1 The utility model provides the structure schematic diagram of the call microphone of the utility model;
[0031] Figure 2The structure schematic diagram of the microphone deviation detection device provided by the embodiment is shown.
[0032] In the drawings:
[0033] 100, call microphone; 100a, microphone head; 100b, microphone rod; 100c, microphone;
[0034] 1, working platform;
[0035] 2, elastic clamping assembly; 201, L-shaped clamping plate; 202, vertical clamping plate; 203, elastic piece; 204, fixed magnetic attraction piece; 205, movable magnetic attraction piece;
[0036] 3, distance measuring sensor;
[0037] 4, display screen;
[0038] 5, indicator light;
[0039] 6, buzzer. DETAILED DESCRIPTION
[0040] In the present application, the term "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various positions in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0041] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0042] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.
[0043] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.
[0044] In the absence of more restrictions, in the utility model, the "including", "containing", "having" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the elements described, so that the process, method or product including a series of elements can not only include those defined elements, but also include other elements not explicitly listed, or also include the elements inherent in such process, method or product.
[0045] The same as the understanding in the "Examination Guidelines", in the utility model, "greater than", "less than", "exceed" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In addition, in the description of the embodiments of the utility model, the meaning of "a plurality of" is two or more (including two), and similar expressions related to "a plurality of" are also understood in this way, for example, "a plurality of groups", "a plurality of times" and the like, unless otherwise explicitly specified.
[0046] In the description of the embodiments of the utility model, the spatially related expressions used, such as "center", "vertical", "horizontal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, the indicated orientation or position relationship is based on the orientation or position relationship shown in the specific embodiment or the drawing, and is only for the convenience of describing the specific embodiment of the utility model or for the reader to understand, and is not intended to indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore, it cannot be understood as a limitation on the embodiments of the utility model.
[0047] Unless otherwise explicitly specified or limited, in the description of the embodiments of the utility model, the terms "mounting", "connecting", "connecting", "fixing", "setting" and the like should be understood broadly. For example, the "connection" can be fixed connection, or detachable connection, or integrated setting; it can be mechanical connection, or electrical connection, or communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art to which the utility model belongs, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0048] The utility model provides a kind of as Figure 2 As shown in the microphone bar skew detection equipment for Figure 1 As shown in the figure, the utility model discloses a kind of microphone bar skew detection equipment, which is used to detect the assembly angle deviation between the axis of the microphone bar body 100b and the axis of the microphone head 100a, comprising:
[0049] a working platform 1;
[0050] an elastic clamping assembly 2 mounted on the working platform 1, used for elastically clamping the microphone head 100a so that the axis of the microphone head 100a is in a horizontal state and the microphone rod body 100b extends upward;
[0051] a distance measuring sensor 3 mounted on the working platform 1 and located at the side of the elastic clamping assembly 2, used for obtaining the measured horizontal distance from the microphone rod body 100b to the distance measuring sensor 3;
[0052] a control device electrically connected with the distance measuring sensor 3, used for judging whether the assembly angle deviation between the axis of the microphone rod body 100b and the axis of the microphone head 100a is within the allowed deviation range in combination with the preset allowed distance range and the measured horizontal distance.
[0053] The microphone skew detection device provided by the embodiment has the following working process:
[0054] S10: Clamping the microphone head 100a: First, the microphone head 100a of the microphone 100 is placed in the elastic clamping assembly 2. The elastic clamping assembly 2 automatically clamps the microphone head 100a to ensure that the axis thereof is in a horizontal state, and the microphone rod body 100b extends upward.
[0055] S20: Measuring the distance: The distance measuring sensor 3 is located at the side of the elastic clamping assembly 2 and is used for measuring the horizontal distance from the microphone rod body 100b to the sensor. The distance measuring sensor 3 records the measured horizontal distance.
[0056] S30: Data processing: After receiving the measured data of the distance measuring sensor 3, the control device compares the measured data with the preset allowed distance range. Specifically, the allowed distance range is calculated according to the ideal angle (90°) between the microphone rod body 100b and the microphone head 100a and the allowed deviation range (88° to 92°) and is stored in the control device in advance.
[0057] S40: Judging the deviation: The control device judges whether the angle between the axis of the microphone rod body 100b and the axis of the microphone head 100a is within the allowed deviation range by comparing the measured horizontal distance with the allowed distance range. If the measured horizontal distance is within the allowed distance range, it indicates that the assembly angle deviation meets the requirements; if the measured horizontal distance is outside the allowed distance range, it indicates that the assembly angle deviation is too large and needs to be adjusted or replaced.
[0058] Therefore, the microphone skew detection device can detect the assembly angle deviation before the microphone 100 is assembled to the earphone main body, so that the problem can be found before the late assembly, and the repair cost and time are reduced.
[0059] In the embodiment, the elastic clamping assembly 2 comprises an L-shaped clamping plate 201 fixed to the working platform 1, a vertical clamping plate 202 located on the side of the L-shaped clamping plate 201 away from the distance measuring sensor 3 and in sliding connection with the working platform 1, and an elastic member 203 for driving the vertical clamping plate 202 to slide towards the L-shaped clamping plate 201. The elastic member 203 drives the vertical clamping plate 202 to slide towards the L-shaped clamping plate 201, so that the vertical clamping plate 202 cooperates with the L-shaped clamping plate 201 to clamp and fix the microphone 100.
[0060] Optionally, the elastic member 203 is a spring or an elastic rubber column.
[0061] Further, the L-shaped clamping plate 201 and the vertical clamping plate 202 are magnetically connected.
[0062] Specifically, the L-shaped clamping plate 201 is provided with a fixed magnetic attraction member 204, and the vertical clamping plate 202 is provided with a movable magnetic attraction member 205 corresponding to the position of the fixed magnetic attraction member 204 for magnetically connecting with the fixed magnetic attraction member 204. Further, one of the fixed magnetic attraction member 204 and the movable magnetic attraction member 205 is a magnet, and the other is a magnet or an iron block. After the fixed magnetic attraction member 204 and the movable magnetic attraction member 205 are added, when the elastic pushing force of the elastic member 203 is attenuated due to aging, the vertical clamping plate 202 and the L-shaped clamping plate 201 can still stably clamp the microphone 100.
[0063] Optionally, the distance measuring sensor 3 is a laser sensor, an ultrasonic sensor or an infrared sensor. The above various sensors have their specific application scenarios and advantages and disadvantages, and can be selected according to specific needs.
[0064] In the embodiment, the microphone skew detection device further comprises an indicator light 5, a buzzer 6 and a display screen 4 electrically connected to the control device.
[0065] The control device outputs the judgment result, and usually informs the tester of the detection result through the display screen 4, the indicator light 5 and the buzzer 6. If the detection is qualified, the microphone 100 can continue to be assembled to the earphone main body; if the detection is unqualified, it needs to be reworked or replaced.
[0066] When the assembly angle deviation between the axis of the microphone rod body 100b and the axis of the microphone head 100a is within the allowable deviation range, the indicator light 5 displays green light, and the buzzer 6 emits a short sound to prompt the end of detection.
[0067] When the assembly angle deviation between the axis of the microphone stem 100b and the axis of the microphone head 100a is outside the allowable deviation range, the indicator light 5 flashes red light, and the buzzer 6 long sounds alarm.
[0068] The display screen 4 can display the specific values of the measured horizontal distance and the assembly angle deviation, etc., so that the tester can further understand and handle.
[0069] In summary, the microphone skew detection device provided in the embodiment has the following advantages:
[0070] ①Early detection, reduce repair cost
[0071] The device detects before the microphone 100 is assembled to the earphone body, avoiding the problem of discovering the problem after late assembly, reducing the repair cost and time.
[0072] ②Automatic operation, improve efficiency
[0073] The device automatically clamps the microphone head 100a through the elastic clamping assembly 2, the distance is automatically measured by the distance measuring sensor 3, and the deviation is automatically judged by the control device, reducing the error of human operation and improving the detection efficiency and consistency.
[0074] ③The elastic clamping assembly 2 is reasonably designed and has strong adaptability
[0075] The elastic clamping assembly 2 includes an L-shaped clamping plate 201, a vertical clamping plate 202, and an elastic member 203 (such as a spring or an elastic rubber column), which can stably clamp the microphone head 100a and adapt to different sizes of microphones.
[0076] After adding the fixed magnetic attraction member 204 and the movable magnetic attraction member 205, even if the elastic member 203 is aged and the elastic pushing force is attenuated, the vertical clamping plate 202 and the L-shaped clamping plate 201 can still stably clamp the microphone 100, improving the durability and reliability of the device.
[0077] ④Intuitive result feedback
[0078] The device is equipped with an indicator light 5 and a buzzer 6, which can intuitively feedback the detection result.
[0079] The display screen 4 can display the specific values of the measured horizontal distance and the assembly angle deviation, facilitating the tester to further understand and handle.
[0080] The microphone skew detection device provided in the embodiment solves the problem of microphone assembly angle deviation through automatic and accurate detection means, has the advantages of early detection, cost reduction, efficiency improvement, quality assurance, etc., and is suitable for quality control and process optimization in large-scale production.
[0081] Finally, it should be noted that the above-described embodiments are described in the specification and drawings of the application, but this does not limit the patent protection scope of the application. Any equivalent structure or equivalent process replacement or modification based on the essential concept of the application, using the content described in the specification and drawings of the application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc., are all included in the patent protection scope of the application.
Claims
1. A pick-up bar misalignment detection device for detecting an assembly angle deviation between an axis of a pick-up bar body (100b) and an axis of a pick-up bar head (100a), characterized by, The utility model relates to a kind of distance measuring device for microphone head, including: Work platform (1); Elastic clamping component (2), the elastic clamping component (2) is installed on the work platform (1), for the elastic clamping microphone head (100a), so that the axis of the microphone head (100a) is horizontal state, and the microphone rod body (100b) is stretched upwards; Distance measuring sensor (3), the distance measuring sensor (3) is installed on the work platform (1), and is located in the side position of the elastic clamping component (2), for obtaining the measured horizontal distance of the microphone rod body (100b) to the distance measuring sensor (3); Control device, the control device is electrically connected with the distance measuring sensor (3), for combining the measured horizontal distance and the preset allowable distance range, whether the assembly angle deviation between the axis of the microphone rod body (100b) and the axis of microphone head (100a) is in allowable deviation range is judged.
2. The device for detecting a misregistration of a gate according to claim 1, wherein The elastic clamping component (2) includes L-shaped clamping plate (201) fixed on the work platform (1), vertical clamping plate (202) located on the side of the L-shaped clamping plate (201) away from the distance measuring sensor (3) and slidingly connected with the work platform (1), and elastic member (203) for driving the vertical clamping plate (202) to slide towards the L-shaped clamping plate (201).
3. The device according to claim 2, wherein The elastic member (203) is spring or elastic rubber column.
4. The device for detecting a misregistration of a gate according to claim 2, wherein The L-shaped clamping plate (201) and the vertical clamping plate (202) are magnetically connected.
5. The device according to claim 4, wherein Fixed magnetic attraction piece (204) is provided on the L-shaped clamping plate (201), and movable magnetic attraction piece (205) for magnetically connecting with the fixed magnetic attraction piece (204) is provided on the vertical clamping plate (202) corresponding to the position of the fixed magnetic attraction piece (204).
6. The device according to claim 5, wherein One of the fixed magnetic attraction piece (204) and the movable magnetic attraction piece (205) is magnet, and the other is magnet or iron block.
7. The device according to claim 1, wherein The distance measuring sensor (3) is laser sensor, ultrasonic sensor or infrared sensor.
8. The device according to claim 1, wherein It further includes indicating lamp (5) and buzzer (6) electrically connected to the control device.
9. The device according to claim 1, wherein It further includes display screen (4) electrically connected to the control device.