Busbar extruded part withstand voltage test device

By designing an automated pressure resistance testing device for busbar extruded parts, and utilizing a pressure cylinder and electrical control box system, the problems of time-consuming, labor-intensive, and prone to misoperation in existing devices have been solved, achieving automated loading and unloading and quality control.

CN223784417UActive Publication Date: 2026-01-09SUZHOU CURRENT POWER TECH CO LTD
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Patent Information

Application Number
CN202423289408.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing pressure resistance testing equipment for busbar extruded parts is time-consuming and labor-intensive when loading and unloading busbars, and long-term repetitive operation can easily lead to unqualified products being mixed with qualified products, affecting product quality.

Method used

A pressure resistance testing device for motherboard extruded parts was designed. It adopts an automatic opening and closing flip-top assembly with a pressure cylinder, combined with an electrical control box and indicator light system to ensure product quality. A key reset switch prevents misoperation.

Benefits of technology

The automated busbar loading and unloading process reduces labor intensity, improves testing efficiency, and effectively prevents defective products from mixing with qualified products, thus ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of voltage withstanding testing, and particularly provides a busbar extruded part voltage withstanding testing device which comprises a rack, a flip cover assembly, an electric cabinet and a coping air cylinder, one side of the flip cover assembly is rotatably arranged on the rack, a cylinder body of the coping air cylinder is arranged on the rack, and a piston rod is connected with the flip cover assembly; the machine frame is provided with a detection table, the detection table is provided with at least one set of positioning grooves, the electric cabinet is electrically connected with the coping air cylinder, the lower portion of the cover turning assembly is connected with a cover turning pressing plate, and the cover turning pressing plate can be connected to the detection table in a pressing mode. The automatic cover opening and closing device is simple in structure and reasonable in design, automatic cover opening and closing are achieved through the coping air cylinder, and the product quality is guaranteed through the indicator lamp and the key reset switch arranged on the electric cabinet.
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Description

Technical Field

[0001] This utility model belongs to the field of pressure resistance testing technology, and specifically relates to a pressure resistance testing device for motherboard extruded parts. Background Technology

[0002] During the production of busbars, an insulation layer needs to be applied to the middle part of the busbar. This is usually done by extrusion coating or thermoplastic tubing to improve the various properties of the busbar, such as fire resistance, insulation, and pressure resistance.

[0003] After the extruded parts are applied to the busbars, they need to undergo a pressure resistance test. Existing testing equipment is time-consuming and labor-intensive to install and remove the busbars, requiring manual opening and closing of the testing device. For testing busbars with longer lengths, the pressure cap is heavy, increasing the labor intensity for workers. On the other hand, due to the repetitive nature of the same actions over a long period, workers are prone to mixing defective products with qualified products, affecting the quality of a batch of products. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a pressure resistance testing device for motherboard extruded parts. It has a simple structure and reasonable design. It adopts a pressure cylinder for automatic opening and closing of the cover, and the electrical control box is equipped with indicator lights and a key reset switch to ensure product quality.

[0005] Technical solution: In order to achieve the above objectives, this utility model provides a pressure resistance testing device for motherboard extruded parts, including a frame, a flip-top assembly, an electrical control box and a pressing cylinder. One side of the flip-top assembly is rotatably mounted on the frame, the cylinder body of the pressing cylinder is mounted on the frame, and the piston rod is connected to the flip-top assembly.

[0006] The frame is equipped with a testing platform, which has at least one set of positioning slots. The electrical control box is electrically connected to the pressing cylinder. The lower part of the flip-top assembly is connected to a flip-top pressing plate, which can be pressed onto the testing platform.

[0007] The positioning slot is used to place the workpiece to be inspected. The pressure cylinder drives the flip-top assembly, which in turn causes the flip-top pressure plate to press onto the workpiece for inspection.

[0008] Furthermore, the flip-top assembly includes a first flip-top plate and a second flip-top plate, the first flip-top plate and the second flip-top plate are connected, and the first flip-top plate and the second flip-top plate are connected to the frame via hinges.

[0009] Furthermore, the left bottom of the first flip cover is provided with a contouring upper mold, and the left side of the inspection platform is provided with a contouring lower mold, which fit together. The right bottom of the second flip cover is provided with a shaped pressure block, and the right side of the inspection platform is provided with a positioning block, which fits together. The shapes of the contouring upper mold, the contouring lower mold, the shaped pressure block, and the positioning block are respectively matched to the two ends of the busbar. The two ends of the busbar workpiece are positioned and fixed by the cooperation of the contouring upper mold and the contouring lower mold, and by the cooperation of the shaped pressure block and the positioning block.

[0010] Furthermore, the electrical control box is equipped with a set of indicator lights, including an "OK" indicator light and an "NG" indicator light. The control box panel is also equipped with a two-hand start switch, an emergency stop switch, and a key reset switch. If the pressure resistance value of the tested product is qualified, the "OK" indicator light will illuminate; otherwise, the "NG" indicator light will illuminate, and the pressure cylinder will be locked and needs to be unlocked by using the key reset switch.

[0011] Furthermore, the upper surface of the flip cover pressure plate is connected to the lower surfaces of flip cover one and flip cover two via several connecting posts.

[0012] Furthermore, the lower part of the testing platform is provided with several support plates, the other end of which is connected to the frame, and the electrical control box is located between any two support plates.

[0013] As can be seen from the above technical solution, this utility model has the following beneficial effects compared with the prior art:

[0014] 1. The present invention provides a pressure resistance testing device for extruded motherboard parts, which has a simple structure and reasonable design. The worker only needs to place the workpiece to be tested on the testing table, and the pressure cylinder drives the flip cover pressure plate to open and close automatically, saving time and effort.

[0015] 2. The electrical control box in this utility model is equipped with a key reset switch. When the product passes the inspection, the "NG" indicator light illuminates, and at the same time, the control box locks the pressure cylinder so that the flip cover pressure plate cannot be opened. The key reset switch is required to open it, which effectively avoids workers accidentally mixing defective products with qualified products. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the pressure resistance testing device for extruded plastic parts of a motherboard according to the present invention;

[0017] Figure 2 This is an open state diagram of the pressure resistance testing device for mother panel extruded plastic parts according to this utility model;

[0018] Figure 3 This is a schematic diagram of the electrical control box described in this utility model.

[0019] In the diagram: 1-Frame, 11-Inspection table, 12-Follower mold, 13-Positioning block, 14-Support plate, 2-Flip-cover assembly, 21-Flip-cover plate one, 22-Flip-cover plate two, 23-Follower mold, 24-Irregular shape pressing block, 3-Electrical control box, 31-Indicator light, 32-Two-hand switch, 33-Emergency stop switch, 34-Key reset switch, 4-Pressure cylinder, 5-Flip-cover pressing plate, 51-Connecting column, 6-Workpiece. Detailed Implementation

[0020] It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the invention.

[0021] like Figures 1-2 As shown: A pressure resistance testing device for motherboard extruded parts includes a frame 1, a flip-top assembly 2, an electrical control box 3, and a pressing cylinder 4. One side of the flip-top assembly 2 is rotatably mounted on the frame 1, and the cylinder body of the pressing cylinder 4 is mounted on the frame 1. The piston rod is connected to the flip-top assembly 2.

[0022] The frame 1 is provided with a testing platform 11, and the testing platform 11 is provided with at least one set of positioning slots. The electrical control box 3 is electrically connected to the pressing cylinder 4. The lower part of the flip-top assembly 2 is connected to the flip-top pressing plate 5, and the flip-top pressing plate 5 can be pressed onto the testing platform 11.

[0023] The two ends of the pressing cylinder 4 are hinged to the frame 1 and the flip-top assembly 2 respectively. Under the action of the pressing cylinder 4, the flip-top assembly 2 can be opened and closed. The groove on the detection table 11 is used to position the workpiece 6. In this embodiment, the detection table 11 is provided with two grooves, which can detect two workpieces at the same time, and the detection efficiency is high. The number of grooves can also be adjusted according to the actual situation.

[0024] The flip-cover assembly 2 includes a first flip-cover plate 21 and a second flip-cover plate 22, which are connected to each other and connected to the frame 1 via hinges. The connection between the first flip-cover plate 21 and the second flip-cover plate 22 appropriately extends the downward pressing length, making it suitable for the inspection of longer workpieces.

[0025] like Figure 1 As shown, the left bottom of the first flip cover 21 is provided with a contouring upper mold 23, and the left side of the inspection platform 11 is provided with a contouring lower mold 12. The contouring upper mold 23 and the contouring lower mold 12 fit together. The right bottom of the second flip cover 22 is provided with a shaped pressure block 24, and the right side of the inspection platform 11 is provided with a positioning block 13. The shaped pressure block 24 fits together with the positioning block 13. The shapes of the contouring upper mold 23 and the contouring lower mold 12, the shaped pressure block 24, and the positioning block 13 are respectively matched to the two ends of the busbar.

[0026] Preferably, in order to reduce the overall weight, the flip-top assembly 2, the upper mold 23, the lower mold 12, the irregularly shaped pressing block 24, and the positioning block 13 can be made of bakelite.

[0027] like Figure 3 As shown, the electrical control box 3 is equipped with a set of indicator lights 31, including an "OK" indicator light and an "NG" indicator light. The panel of the electrical control box 3 is also equipped with a two-hand start switch 32, an emergency stop switch 33, and a key reset switch 34. During testing, to avoid accidents, workers need to press the two-hand switch 32 with both hands simultaneously to start the equipment; workers can use the indicator lights to determine whether the workpiece 6 is qualified.

[0028] Specifically, the upper surface of the flip cover plate 5 is connected to the lower surfaces of the flip cover plate 1 21 and the flip cover plate 22 via several connecting posts 51.

[0029] Preferably, the lower part of the testing table 11 is provided with several support plates 14, the other end of the support plate 14 is connected to the frame 1, and the electrical control box 3 is located between any two support plates 14.

[0030] In this embodiment, when using the pressure resistance testing device for extruded motherboard parts, the worker places the workpiece 6 into the groove on the testing table 11, presses the two-hand switch 32 to start the device, and the pressure cylinder 4 drives the flip-top plate 5 to press down into place through the flip-top assembly 2. Then the test begins. If the product passes the test, the "OK" indicator light 31 on the control box 3 lights up, and the pressure cylinder 4 lifts the flip-top plate 5 to remove the qualified product. If the tested product fails, the "NG" indicator light 31 lights up, and the control box 3 locks the pressure cylinder 4, preventing the flip-top plate 5 from being opened. The worker needs to use a key to insert into the key reset switch 34 to unlock the pressure cylinder 4. After the flip-top plate 5 is opened, the product is classified as unqualified.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A busbar extrusion pressure test device, characterized by, Including frame (1), flip cover assembly (2), electric control box (3) and pressure top cylinder (4), one side of the flip cover assembly (2) is rotatably arranged on the frame (1), the cylinder body of the pressure top cylinder (4) is arranged on the frame (1), and the piston rod is connected with the flip cover assembly (2); The frame (1) is provided with a detection table (11), at least one set of positioning grooves are arranged on the detection table (11), the electric control box (3) and the pressure top cylinder (4) are electrically connected, the flip cover assembly (2) is connected with a flip cover pressing plate (5) at the lower part, and the flip cover pressing plate (5) can be pressed on the detection table (11).

2. The busbar extrusion pressure test device of claim 1, wherein, The flip cover assembly (2) comprises a flip cover plate one (21) and a flip cover plate two (22), the flip cover plate one (21) is connected with the flip cover plate two (22), and the flip cover plate one (21) and the flip cover plate two (22) are connected with the frame (1) through hinges.

3. The busbar extrusion pressure test device of claim 2, wherein, The left bottom of the flip cover plate one (21) is provided with a profiling upper die (23), the left side of the detection table (11) is provided with a profiling lower die (12), and the profiling upper die (23) and the profiling lower die (12) are matched.

4. The busbar extrusion pressure test device of claim 3, wherein, The right bottom of the flip cover plate two (22) is provided with a special-shaped pressing block (24), the right side of the detection table (11) is provided with a positioning block (13), and the special-shaped pressing block (24) and the positioning block (13) are matched.

5. The busbar extrusion pressure test device of claim 4, wherein, The shapes of the profiling upper die (23) and the profiling lower die (12) and the special-shaped pressing block (24) and the positioning block (13) are matched with both ends of the busbar respectively.

6. The busbar extrusion pressure test device of claim 1, wherein, A group of indicating lamps (31) are arranged on the electric control box (3), including an "OK" indicating lamp and an "NG" indicating lamp, and a double-hand starting switch (32), an emergency stop switch (33) and a key reset switch (34) are further arranged on the panel of the electric control box (3).

7. The busbar extrusion pressure test device of claim 2, wherein, The upper surface of the flip cover pressing plate (5) is connected with the lower surfaces of the flip cover plate one (21) and the flip cover plate two (22) through a plurality of connecting columns (51).

8. The busbar extrusion pressure test device of claim 1, wherein, The lower part of the detection table (11) is provided with a plurality of supporting plates (14), the other end of the supporting plate (14) is connected with the frame (1), and the electric control box (3) is arranged between any two supporting plates (14).