Lightweight component mounting device with inclination convenient to adjust

Abstract

The utility model discloses a light component installation device convenient to adjust gradient, which relates to the technical field of light component installation and comprises a support component, a clamp, a support and a base. A light component is placed on the supporting component, and the supporting component is provided with a plate-shaped edge to be matched with the edge of the light component; under the state that a light component is placed on the supporting component, the clamp can be clamped on the edge of an integral structure formed by the supporting component and the light component and clamp and fix the edge of the supporting component and the edge of the light component; the supporting assembly is detachably connected to the support, and the height of the supporting assembly on the support is adjustable. And the bracket is arranged on the base. The scheme provided by the utility model is high in installation efficiency, low in installation cost, easy to disassemble and maintain, and adjustable in height and inclination of the installation surface.

Description

Technical Field

[0001] This utility model relates to the field of lightweight component installation technology, and in particular to a lightweight component installation device that is easy to adjust the tilt angle. Background Technology

[0002] Lightweight components are widely used, and their installation involves either bonding them to metal backing plates or other structural panels on the roof or directly onto the roof surface. However, these bonding methods present several problems. For example, the bonding process requires high environmental standards and skilled workers, and replacing faulty components is extremely difficult. Furthermore, the mounting surface of lightweight components installed using bonding methods is at an angle to the building's roof, which is difficult to adjust, resulting in a sub-ideal mounting surface. When the building's roof has a slight incline, dust accumulation is likely to occur during the operation of the lightweight components. Utility Model Content

[0003] The purpose of this invention is to provide a lightweight component installation device that is easy to adjust the tilt angle, so as to solve the problems existing in the prior art. It has high installation efficiency, reduces installation costs, is easy to disassemble and maintain, and the height and tilt angle of the installation surface are adjustable.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] This utility model provides a lightweight component installation device with easily adjustable tilt angle, comprising: a support component, a clamp, a bracket, and a base. The support component is used to place the lightweight component, and the support component has a plate-like edge to mate with the edge of the lightweight component. When the lightweight component is placed on the support component, the clamp can clamp onto the edge of the integral structure formed by the support component and the lightweight component, clamping and fixing the edges of the support component and the lightweight component. The support component is detachably connected to the bracket, and the height of the support component on the bracket is adjustable. The bracket is disposed on the base.

[0006] Preferably, the clamp includes an upper support body, a lower support body, side supports, an upper tongue-shaped compression spring, and a lower tongue-shaped compression spring. The upper support body, the lower support body, the side supports, the upper tongue-shaped compression spring, and the lower tongue-shaped compression spring are integral structures. The upper support body and the lower support body are arranged opposite to each other and spaced apart. Side supports are provided on both sides of the upper support body and the lower support body. The two ends of the side supports are fixedly connected to the upper support body and the lower support body, respectively. A clamping cavity is formed between the upper support body and the lower support body. One end of the clamping cavity is a latching end, which is used for the edge of the integral structure formed by the support component and the lightweight component to enter the clamping cavity. The other end of the side supports near the clamping cavity is arranged to restrict the lightweight component and the support component. The upper and lower tongue-shaped compression springs are both disposed within the clamping cavity. The top end of the upper tongue-shaped compression spring is fixedly connected to the upper support body, and the upper tongue-shaped compression spring extends from its top end to its bottom end in a direction away from the clamping end. The bottom end of the lower tongue-shaped compression spring is fixedly connected to the lower support body, and the lower tongue-shaped compression spring extends from its bottom end to its top end in a direction away from the clamping end. When the lightweight component and the support component are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring and the bottom end of the upper tongue-shaped compression spring is less than the total thickness of the integral structure formed by the lightweight component and the support component. When the lightweight component and the support component are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring presses against the upper surface of the lightweight component, and the top end of the lower tongue-shaped compression spring presses against the lower surface of the support component.

[0007] Preferably, the support assembly includes a bracket and a reinforcing rib; the reinforcing rib is disposed below the lightweight component, and is provided below at least two opposite edges of the lightweight component; the bracket is disposed below the reinforcing rib and is used to support the reinforcing rib; the edge of the bracket, the edge of the reinforcing rib, and the edge of the lightweight component form a three-layer stacked edge; the clamp is capable of clamping onto the three-layer stacked edge and clamping and fixing the edge of the bracket, the edge of the reinforcing rib, and the edge of the lightweight component.

[0008] Preferably, the reinforcing rib includes a top support plate and a connecting portion. Two top support plates are provided, each strip-shaped, and are arranged opposite each other with a gap. The top support plates are used for integration with the lightweight component. In the integrated state, both top support plates are attached to the lower surface of the lightweight component. The connecting portion includes two side plates and a bottom plate. The bottom ends of the two side plates are connected to both ends of the bottom plate, and the top ends of the two side plates are connected to the adjacent ends of the two top support plates. The side plates, bottom plate, and top support plates are integrally formed.

[0009] Preferably, the top support plate and the connecting part are integrally molded from polymer; the clamp is made of metal plate; the top of the lower tongue-shaped compression spring has barbs, and the stiffness and surface hardness of the barbs are greater than the stiffness and surface hardness of the lower surface material of the bracket; the bottom of the upper tongue-shaped compression spring has a smooth arc-shaped part.

[0010] Preferably, the top support plate is bonded to the lower surface of the lightweight component so that the reinforcing rib and the lightweight component form a modular prefabricated part.

[0011] Preferably, the bracket has an upward-opening groove structure, the reinforcing rib can be placed in the groove structure, and in this state, the outer wall of the reinforcing rib and the inner wall of the groove structure are in contact;

[0012] The bottom plate has multiple raised sections extending along its own length, and the lower surface of the bottom plate has multiple recessed sections. The bottom surface of the groove structure has raised sections that cooperate with the recessed sections, and the raised sections fit into the recessed sections.

[0013] Preferably, the top of the bracket is provided with a mounting groove, and the bottom of the bracket is provided with two toothed plates. Multiple first toothed structures are arranged sequentially from top to bottom on the two opposing inner walls of the mounting groove. The two toothed plates are parallel and opposite to each other, and each side facing away from the other is provided with a second toothed structure. The first toothed structure and the second toothed structure cooperate to allow the two toothed plates to be inserted and fixed at different heights in the mounting groove.

[0014] It also includes a connecting rod, the side of the bracket is provided with a connecting protrusion, and both ends of the connecting rod are provided with connecting grooves that cooperate with the connecting protrusions, and the connecting protrusions can be locked in the connecting grooves.

[0015] Preferably, the base is provided with a guide rail structure, the bottom of the bracket is slidably mounted on the guide rail structure, the bracket can slide into or out of the guide rail structure from one end, and the base is fixed to the roof or other external support.

[0016] Preferably, the system further includes adjusting bolts and fastening plates. The guide rail structure includes two inclined plates and two horizontal plates. The bottom ends of the two inclined plates are fixedly mounted on the base, and their top ends are close to each other and extend upwards at an angle. One end of each of the two horizontal plates is fixedly connected to the top ends of the two inclined plates, and the other ends of the two horizontal plates are far apart from each other and extend horizontally. An adjustable adapter plate is fixed to the bottom of the bracket. The adjustable adapter plate has sliding grooves on opposite sides below it. The sliding grooves are slidably engaged with the horizontal plates. A through hole is provided in the middle of the adjustable adapter plate. The screw of the adjusting bolt passes through the through hole from top to bottom. The adjusting bolt is threadedly connected to the fastening plate. During the installation of the bracket on the base, the moving bracket causes the horizontal plates to slide into the sliding grooves and the fastening plate to move between the two inclined plates. The upper surface of the fastening plate has multiple cutting teeth on opposite sides. When the bracket is moved to the locking position, turning the adjusting bolt will move the fastening plate upwards until the cutting teeth penetrate into the opposite surfaces of the two inclined plates.

[0017] The present invention achieves the following technical advantages over the prior art:

[0018] The installation device provided by this utility model can adjust the installation height and tilt angle of the lightweight component by adjusting the height of the support component on the bracket. This allows the installation surface of the lightweight component to be as close as possible to the ideal installation surface, or even directly reach the ideal installation surface, in order to maximize the utilization of light energy. In addition, this utility model uses clamps to clamp and fix the lightweight component to the support component, eliminating the process of pasting the lightweight component to the auxiliary back plate. The clamping process is efficient, low-cost, can increase the heat dissipation effect of the lightweight component, increase the power generation of the component, and facilitate disassembly and maintenance. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the fixture in an embodiment of the present utility model;

[0021] Figure 2 for Figure 1 A structural diagram from another perspective;

[0022] Figure 3 for Figure 1 A structural diagram from the third perspective;

[0023] Figure 4 This is a schematic diagram of the reinforcing rib structure in an embodiment of this utility model;

[0024] Figure 5 This is a schematic diagram of the modular prefabricated component in an embodiment of this utility model;

[0025] Figure 6 This is a schematic diagram of the bracket structure in an embodiment of the present utility model;

[0026] Figure 7 This is a schematic diagram of the support component in an embodiment of the present utility model;

[0027] Figure 8 This is a structural schematic diagram of the support component from another perspective in an embodiment of this utility model;

[0028] Figure 9 A partial structural diagram illustrating the use of support components and clamps to clamp and mount lightweight components;

[0029] Figure 10 A partial structural diagram of the mounting device provided in this embodiment of the present invention for mounting lightweight components;

[0030] Figure 11 This is a schematic diagram of the support structure in an embodiment of the present utility model;

[0031] Figure 12 This is a schematic diagram of the structure for installing lightweight components using the installation device provided in this embodiment of the utility model, wherein four sets of installation devices are provided.

[0032] Figure 13 This is a schematic diagram of the fastening plate in an embodiment of the present invention;

[0033] Figure 14 A schematic diagram showing the structure of the base, locking mechanism, adjustable adapter plate, and bracket working together;

[0034] Figure 15 This is a structural diagram showing the combination of the base, locking mechanism, adjustable adapter plate, bracket, and support.

[0035] Figure 16 This is a schematic diagram of the connecting rod in an embodiment of the present utility model;

[0036] Figure 17 This is a schematic diagram of the structure in which the connecting rod and the connecting protrusion mate.

[0037] Figure 18 This is a schematic diagram of the bracket connection used to install two adjacent lightweight components;

[0038] In the figure: 1-clamp; 11-upper support; 12-lower support; 13-upper tongue-shaped compression spring; 14-lower tongue-shaped compression spring; 15-barb; 16-side support; 17-bending moment plate; 18-jaw end.

[0039] 2-Reinforcing rib; 21-Top support plate; 22-Connecting part; 221-Side plate; 222-Bottom plate; 223-Rectangular part.

[0040] 100 - Lightweight components.

[0041] 3-Bracket; 31-Toothed plate; 30-Support assembly.

[0042] 4-Bracket; 41-Mounting slot; 42-First tooth-shaped structure; 43-Connecting protrusion; 44-Adjustable adapter plate.

[0043] 5-Base; 51-Inclined plate; 52-Horizontal plate.

[0044] 61-Fastening plate; 611-Cutting teeth; 612-Threaded hole; 62-Adjusting bolt.

[0045] 7-Connecting rod. Detailed Implementation

[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0047] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0048] First, some technical terms involved in the embodiments of this application will be introduced.

[0049] Lightweight components, also known as lightweight photovoltaic panels, have a certain degree of flexibility.

[0050] Tongue-shaped compression spring, this is a custom term. Because the structure described by this term is an inclined, elastic metal plate, it is used to define it as a "tongue-shaped compression spring". It can also be called a "tongue-shaped leaf spring". The "spring" here does not refer to a spring in the traditional sense, but rather to something with a certain degree of elasticity.

[0051] The following is combined Figures 1 to 18 The following describes embodiments of the present invention.

[0052] This utility model provides a lightweight component installation device that facilitates adjustment of tilt angle, such as... Figure 9 and Figure 10 As shown, it includes: a support assembly 30, a clamp 1, a bracket 4, and a base 5. The support assembly 30 is used to place the lightweight component 100, and the support assembly 30 has plate-like edges to cooperate with the edges of the lightweight component 100. When the lightweight component 100 is placed on the support assembly 30, the clamp 1 can clamp onto the edges of the integral structure formed by the support assembly 30 and the lightweight component 100 and clamp and fix the edges of the support assembly 30 and the lightweight component 100. The support assembly 30 is detachably connected to the bracket 4, and the height of the support assembly 30 on the bracket 4 is adjustable. The bracket 4 is disposed on the base 5.

[0053] The installation device provided by this utility model can adjust the installation height and tilt angle of the lightweight component 100 by adjusting the height of the support component 30 on the bracket 4. This allows the installation surface of the lightweight component 100 to be as close as possible to the ideal installation surface, or even reach the ideal installation surface, so as to maximize the utilization of light energy. In addition, this utility model uses a clamp 1 to clamp and fix the lightweight component 100 to the support component 30, eliminating the process of pasting the lightweight component 100 to the auxiliary back plate. The clamping process is efficient, low-cost, can increase the heat dissipation effect of the lightweight component 100, increase the power generation of the component, and facilitate disassembly and maintenance.

[0054] Understandable, such as Figure 12 As shown, in order to allow the lightweight component 100 to have an inclined angle, the heights of the brackets 4 in the mounting devices located on the front and rear sides of the lightweight component 100 are significantly different. Therefore, the brackets 4 in this invention have various heights to facilitate the inclined installation of the lightweight component 100.

[0055] It should be noted that the approximate tilt angle and height of the lightweight component 100 are determined by the heights of the two brackets 4 in the front and rear mounting devices. The adjustable height of the support component 30 on the bracket 4 is only for fine-tuning the tilt angle of the lightweight component 100 so that its tilt angle is as close as possible to the ideal mounting surface. This leads to another advantage of this invention: each mounting device can support the lightweight component 100 at different heights, thereby improving its applicability. In other words, the same model and size of mounting device can support the lightweight component 100 at different tilt angles and heights, thus eliminating the need to manufacture numerous models and sizes of mounting devices to meet public demand.

[0056] The following sections of this manual will describe the clamp 1, support assembly 30, bracket 4, and base 5 in the above embodiments in sequence.

[0057] Regarding fixture 1, as follows Figures 1-3 As shown, in some embodiments of this utility model, the clamp 1 includes an upper support body 11, a lower support body 12, a side support body 16, an upper tongue-shaped compression spring 13, and a lower tongue-shaped compression spring 14. The upper support body 11, lower support body 12, side support body 16, upper tongue-shaped compression spring 13, and lower tongue-shaped compression spring 14 are integral structures. The upper support body 11 and lower support body 12 are arranged opposite to each other and spaced apart. Side support bodies 16 are provided on both sides of the upper support body 11 and lower support body 12. The two ends of the side support bodies 16 are fixedly connected to the upper support body 11 and the lower support body 12, respectively. A clamping cavity is formed between the upper support body 11 and the lower support body 12. One end of the clamping cavity is a latch end 18, which is used for the edge of the integral structure formed by the support component 30 and the lightweight component 100 to enter the clamping cavity. The other end of the side support body 16 is arranged near the clamping cavity to restrict the lightweight component. The depth to which the lightweight component 100 and the support component 30 enter the clamping cavity. The upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are both disposed in the clamping cavity. The top end of the upper tongue-shaped compression spring 13 is fixedly connected to the upper support body 11, and the upper tongue-shaped compression spring 13 extends from the top end to the bottom end in a direction away from the clamping end 18. The bottom end of the lower tongue-shaped compression spring 14 is fixedly connected to the lower support body 12, and the lower tongue-shaped compression spring 14 extends from the bottom end to the top end in a direction away from the clamping end 18. When the lightweight component 100 and the support component 30 are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring 14 and the bottom end of the upper tongue-shaped compression spring 13 is less than the total thickness of the lightweight component 100 and the support component 30 forming an integral structure. When the lightweight component 100 and the support component 30 are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring 13 is pressed against the upper surface of the lightweight component 100, and the top end of the lower tongue-shaped compression spring 14 is pressed against the lower surface of the support component 30.

[0058] In use, first place the lightweight component 100 on the support component 30, and then clamp the multiple clamps 1 one by one on the edge of the integral structure formed by the lightweight component 100 and the support component 30 to clamp and fix its edge.

[0059] In some embodiments, the clamp 1 is made of a metal plate.

[0060] In some embodiments, the tip of the lower tongue-shaped compression spring 14 is provided with barbs 15, the stiffness of which is greater than the stiffness of the material on the lower surface of the support assembly 30. For example, the clamp 1 is made of steel or alloy material; the support assembly 30 is made of aluminum material, and the stiffness and hardness of steel or alloy material are greater than those of aluminum material.

[0061] In this embodiment, after the clamp 1 is installed, the barbs 15 penetrate the lower surface of the support assembly 30, which prevents the clamp 1 from falling off the lightweight assembly 100 and the support assembly 30, thereby extending its service life. In addition, since the metal material has a certain deformation capacity, it will deform under the action of external force. Therefore, when the clamp 1 needs to be removed, the lower support body 12 can be manually pried outward. The lower support body 12 drives the barbs 15 out of the support assembly 30, and then the clamp 1 can be pushed outward to remove the clamp 1. This embodiment not only improves the clamping effect, but also has the advantage of easy disassembly. It should also be noted that after the clamp 1 is removed, the lower support body 12 made of metal material will automatically spring back, so it can be reused.

[0062] In some embodiments, the bottom end of the upper tongue-shaped compression spring 13 is constructed with a smooth arc-shaped portion.

[0063] This embodiment can prevent the upper tongue-shaped compression spring 13, made of metal material, from damaging the lightweight component 100.

[0064] In some embodiments, the upper support 11, the lower support 12, the side support 16, the upper tongue-shaped compression spring 13, and the lower tongue-shaped compression spring 14 are all plate-shaped structures.

[0065] In this embodiment, the upper support 11, the lower support 12, the side support 16, the upper tongue-shaped compression spring 13, and the lower tongue-shaped compression spring 14 are made from a metal plate by machining. The machining process includes one or more of stamping, cutting, bending, welding, etc.

[0066] In some embodiments, the upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are arranged one above the other, aligned vertically.

[0067] In some embodiments, the upper support 11 is connected to the side support 16 and has bending moment plates 17 extending toward the lower support 12 along both sides; the lower support 12 is connected to the side support 16 and has bending moment plates 17 extending toward the upper support 11 along both sides.

[0068] This embodiment improves the rigidity and clamping force of clamp 1.

[0069] Understandably, the upper support 11, the lower support 12, the two side supports 16 and the four bending moment plates 17 form a closed-loop rigid body, which will greatly increase the rigidity and clamping force, thereby preventing the clamp 1 from loosening during use.

[0070] Regarding the reinforcing rib 2 in the support component 30, such as Figure 4As shown, in some embodiments of this utility model, the reinforcing rib 2 includes: a top support plate 21 and a connecting portion 22. Two top support plates 21 are provided, both of which are strip-shaped and are arranged opposite each other with a gap. The top support plates 21 are used to integrate with the lightweight component 100. In the integrated state, both top support plates 21 are attached to the lower surface of the lightweight component 100. The connecting portion 22 includes two side plates 221 and a bottom plate 222. The bottom ends of the two side plates 221 are connected to the two ends of the bottom plate 222, and the top ends of the two side plates 221 are connected to the two adjacent ends of the two top support plates 21. The side plates 221, the bottom plate 222 and the top support plate 21 are integrally formed.

[0071] The reinforcing rib 2 provided by this utility model, when integrated onto the lightweight component 100, can form a modular prefabricated component, such as... Figure 5 As shown, the reinforcing rib 2 serves to support the lightweight component 100 in the modular prefabricated part. Since only the strip-shaped top support plate 21 of the reinforcing rib 2 is bonded to the lightweight component 100, the required bonding area for the lightweight component 100 is greatly reduced, and the bonding surfaces are dispersed, thereby reducing the negative impact of bonding. Furthermore, by arranging the reinforcing rib 2 below the two opposite edges of the lightweight component 100, the two opposite edges of the lightweight component 100 can be "hardened," making it possible to install the lightweight component 100 by clamping, thus overcoming the defects of adhesive bonding.

[0072] In practice, the lightweight component 100 and the reinforcing rib 2 can be pre-integrated to form a modular prefabricated component. This process can be carried out in the factory. After the modular prefabricated component is transported to the site, it can be directly installed by clamping.

[0073] In some embodiments, the top support plate 21 and the connecting portion 22 are integrally molded from a polymer.

[0074] The reinforcing rib 2 in this embodiment has good corrosion resistance and a certain rigidity. It is understandable that its rigidity must be greater than that of the lightweight component 100 in order to support the lightweight component 100.

[0075] In some embodiments, the bottom plate 222 is provided with a plurality of raised textures 223 extending along its own length direction.

[0076] In this embodiment, the raised portion 223 is used to enhance the structural strength and bending moment resistance. In some examples, the raised portion 223 is formed by a partial strip-shaped area on the bottom plate 222 being recessed to one side. This embodiment significantly improves the stiffness and bending moment resistance of the reinforcing rib 2 without increasing the weight.

[0077] In practical use, the reinforcing rib 2 can be cut according to the size of the lightweight component 100 so that its length matches the size of the lightweight component 100.

[0078] Regarding support component 30, such as Figures 6-9 As shown, in some embodiments of the present invention, the support component 30 includes a bracket 3 and a reinforcing rib 2; the reinforcing rib 2 is disposed below the lightweight component 100, and is provided below at least two opposite edges of the lightweight component 100; the bracket 3 is disposed below the reinforcing rib 2 and is used to support the reinforcing rib 2; the edge of the bracket 3, the edge of the reinforcing rib 2 and the edge of the lightweight component 100 form a three-layer stacked edge; the clamp 1 can be clamped on the three-layer stacked edge and clamp and fix the edge of the bracket 3, the edge of the reinforcing rib 2 and the edge of the lightweight component 100.

[0079] In this embodiment, the bracket 3 is used to support the reinforcing rib 2 and the lightweight component 100. It is understood that the length of the bracket 3 is much shorter than the length of the reinforcing rib 2. In other words, in order to achieve a better support effect, a reinforcing rib 2 can be supported by two or more brackets 3.

[0080] In some embodiments, the bracket 3 has an upward-opening groove structure, the reinforcing rib 2 can be placed in the groove structure, and in this state, the outer wall of the reinforcing rib 2 and the inner wall of the groove structure are in contact. The bottom plate 222 has a plurality of raised parts 223 extending along its own length direction, and the lower surface of the bottom plate 222 forms a plurality of recesses. The bottom surface of the groove structure is provided with protrusions that cooperate with the recesses, and the protrusions are in contact with the recesses.

[0081] In this embodiment, the raised portion 223 and the protrusion not only enhance the bending moment resistance of the reinforcing rib 2 and the bracket 3, but also play a certain positioning role for the reinforcing rib 2, reducing the degree of swaying of the reinforcing rib 2 in the groove structure of the bracket 3 under harsh environment, thereby improving the stability of installation.

[0082] In some embodiments, the length of the reinforcing rib 2 is more than 5 times the length of the bracket 3.

[0083] In this embodiment, the length of the bracket 3 generally does not change and its size is uniform. Therefore, the ratio of the lengths of the reinforcing ribs 2 and the bracket 3 are different.

[0084] In some embodiments, the bottom of the bracket 3 is constructed with two opposing and spaced toothed plates 31. The tops of the two toothed plates 31 are fixedly connected to the bracket 3. The sides of the toothed plates 31 are constructed with toothed structures. In the installed state, the toothed structures extend in the horizontal direction. In this embodiment, the toothed plates 31 are used to cooperate with the mounting groove 41 on the top of the bracket 4.

[0085] Regarding the aforementioned modular prefabricated component, in some embodiments of this utility model, the modular prefabricated component includes: a lightweight component 100 and a reinforcing rib 2 as described above; multiple reinforcing ribs 2 are provided, and the reinforcing ribs 2 are evenly distributed along the longitudinal and transverse directions below the lightweight component 100, and the reinforcing ribs 2 are provided below at least two opposite edges of the lightweight component 100.

[0086] In this embodiment, the modular prefabricated components are prefabricated in the factory. After the modular prefabricated components are transported to the site, they can be installed directly by clamping.

[0087] In some embodiments, the top support plate 21 is bonded to the lower surface of the lightweight component 100.

[0088] This embodiment integrates the reinforcing rib 2 and the lightweight component 100.

[0089] Regarding bracket 4, as Figure 11 As shown, in some embodiments of this utility model, the top of the bracket 4 is provided with a mounting groove 41, and the bottom of the bracket 3 is provided with two toothed plates 31. Multiple first toothed structures 42 are arranged sequentially from top to bottom on the two opposing inner walls of the mounting groove 41. The two toothed plates 31 are arranged parallel and opposite to each other, and each side facing away from each other is provided with a second toothed structure. The first toothed structure 42 and the second toothed structure cooperate to allow the two toothed plates 31 to be inserted and fixed at different heights in the mounting groove 41.

[0090] This embodiment achieves the purpose of adjusting the height of the support component 30 on the bracket 4, thereby adjusting the installation height and tilt angle of the lightweight component 100. In use, the toothed plate 31 at the bottom of the bracket 3 is inserted from one end of the mounting groove 41 according to the required height. After insertion, the first toothed structure 42 and the second toothed structure cooperate to support the bracket 3.

[0091] Regarding the base 5, in some embodiments of this utility model, the base 5 is provided with a guide rail structure, the bottom of the bracket 4 is slidably disposed on the guide rail structure, the bracket 4 can slide into or out of the guide rail structure from one end of the guide rail structure, and the base 5 is fixed to the roof or other external support.

[0092] In this embodiment, the base 5 is pre-installed on the roof or other support. In the solution provided by this embodiment, the bracket 4 can slide on the base 5 to precisely adjust its horizontal position.

[0093] In some embodiments, such as Figures 13-15As shown, this embodiment of the utility model also includes an adjusting bolt 62 and a fastening plate 61. The guide rail structure includes two inclined plates 51 and two horizontal plates 52. The bottom ends of the two inclined plates 51 are fixedly mounted on the base 5, and their top ends are close to each other and extend upwards at an angle. One end of the two horizontal plates 52 is fixedly connected to the top ends of the two inclined plates 51, and the other ends of the two horizontal plates 52 are far apart from each other and extend horizontally. An adjustable adapter plate 44 is fixedly mounted at the bottom of the bracket 4. The two opposite sides of the adjustable adapter plate 44 are provided with sliding grooves. The sliding grooves slide with the horizontal plates 52. A through hole is provided in the middle of the adjustable adapter plate 44. The screw of the adjusting bolt 62 passes through the through hole from top to bottom. The adjusting bolt 62 is screwed onto the fastening plate 61. During the process of connecting the groove and installing the bracket 4 on the base 5, the moving bracket 4 causes the horizontal plate 52 to slide into the groove and the fastening plate 61 to move between the two inclined plates 51. The upper surface of the fastening plate 61 has multiple cutting teeth 611 on the opposite sides of its edge. When the bracket 4 is moved into the position that needs to be locked, the adjusting bolt 62 is turned to move the fastening plate 61 upward until the cutting teeth 611 penetrate into the two opposite surfaces of the two inclined plates 51. The two inclined plates 51 are made of aluminum, and the fastening plate 61 is made of steel, iron, or other alloy materials. As long as the rigidity of the fastening plate 61 is greater than that of the inclined plates 51, the cutting teeth 611 on the edge of the inclined plates 51 can smoothly cut into the surface of the inclined plates 51.

[0094] In this embodiment, the adjusting bolt 62 and the fastening plate 61 are equivalent to a locking mechanism, which is used to lock and fix the bracket 4, which has slid to the designed position, onto the base 5.

[0095] Understandably, in this embodiment, the fastening plate 61 is provided with threaded holes 612. When the fastening plate 61 is installed between the two inclined plates 51, it cannot rotate freely. This arrangement allows the fastening plate 61 to move upward under the rotation of the adjusting bolt 62. Specifically, the minimum distance between the two inclined plates 51 is less than the width of the fastening plate 61 so that the fastening plate 61 can press against the inner side of the inclined plates 51 when it moves upward. The maximum distance is greater than the width of the fastening plate 61 so that the fastening plate 61 can enter between the two inclined plates 51 from one end. In addition, the fastening plate 61 is rectangular or square. When it is initially inserted between the two inclined plates 51, the distance between the two sides of the fastening plate 61 and the two inclined plates 51 is small, which can be 0-1 cm, so that the fastening plate 61 can press against the surface of the inclined plates 51 with a small upward movement.

[0096] In some embodiments, such as Figures 16-18 As shown, this embodiment of the utility model also includes a connecting rod 7. The side of the bracket 4 is provided with a connecting protrusion 43. Both ends of the connecting rod 7 are provided with connecting grooves that cooperate with the connecting protrusion 43. The connecting protrusion 43 can be locked in the connecting groove.

[0097] Specifically, such as Figure 18 As shown, the connecting rod 7 is used to connect the bracket 4 below the adjacent lightweight component 100, which can indirectly fix the relative position of the adjacent lightweight components 100.

[0098] Understandably, in practical applications, multiple installation devices are needed to install a single lightweight component. Figure 12 In the illustrated embodiment, a lightweight component is installed by four sets of mounting devices. Of course, it is not limited to four sets; more than four sets of mounting devices can be used, which will make the installation of the lightweight component more stable.

[0099] The specific usage process is as follows:

[0100] In the factory, lightweight components 100 and reinforcing ribs 2 are pre-integrated into a modular prefabricated component. Then, multiple modular prefabricated components, along with other components of the installation device, such as base 5, bracket 4, and support bracket 3, are transported to the installation site. During installation, the base 5 is first fixed to the roof or ground according to the design position. Then, the bottom of the bracket 4 slides into the base 5. The support bracket 3 is installed according to the required height. After the support bracket 3 is installed, the modular prefabricated component is placed on the support bracket 3, and clamps 1 are used to clamp and fix the edges of the support bracket 3 and the modular prefabricated component. It should be noted that typically four sets of installation devices are provided, such as... Figure 12 As shown, an installation device is set below each of the four corners of the modular prefabricated component. However, in some examples, six or eight sets may be set, depending on the actual size of the modular prefabricated component and the installation status.

[0101] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A lightweight component installation device for easy tilt adjustment, characterized in that: include: A support assembly for placing a lightweight component, the support assembly having plate-like edges to mate with the edges of the lightweight component; The clamp, when the lightweight component is placed on the support component, can clamp onto the edge of the integral structure formed by the support component and the lightweight component and clamp and fix the edges of the support component and the lightweight component. The bracket, wherein the support component is detachably connected to the bracket, and the height of the support component on the bracket is adjustable; as well as A base, wherein the bracket is mounted on the base.

2. The lightweight component installation device for easy tilt adjustment according to claim 1, characterized in that: The clamp includes an upper support body, a lower support body, side supports, an upper tongue-shaped compression spring, and a lower tongue-shaped compression spring. The upper support body, the lower support body, the side supports, the upper tongue-shaped compression spring, and the lower tongue-shaped compression spring are integrally formed. The upper support body and the lower support body are arranged opposite each other and spaced apart. Side supports are provided on both sides of the upper support body and the lower support body, respectively. The two ends of the side supports are fixedly connected to the upper support body and the lower support body. A clamping cavity is formed between the upper support body and the lower support body. One end of the clamping cavity is a latching end, which is used for the edge of the integral structure formed by the support component and the lightweight component to enter the clamping cavity. The other end of the side supports near the clamping cavity is arranged to restrict the entry of the lightweight component and the support component. To the depth of the clamping cavity, both the upper and lower tongue-shaped compression springs are disposed within the clamping cavity. The top end of the upper tongue-shaped compression spring is fixedly connected to the upper support body, and the upper tongue-shaped compression spring extends from the top end to the bottom end in a direction away from the clamping end. The bottom end of the lower tongue-shaped compression spring is fixedly connected to the lower support body, and the lower tongue-shaped compression spring extends from the bottom end to the top end in a direction away from the clamping end. When the lightweight component and the support component are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring and the bottom end of the upper tongue-shaped compression spring is less than the total thickness of the integral structure formed by the lightweight component and the support component. When the lightweight component and the support component are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring presses against the upper surface of the lightweight component, and the top end of the lower tongue-shaped compression spring presses against the lower surface of the support component.

3. The lightweight component installation device for easy tilt adjustment according to claim 2, characterized in that: The support assembly includes a bracket and a reinforcing rib; the reinforcing rib is disposed below the lightweight component, and is provided below at least two opposite edges of the lightweight component; the bracket is disposed below the reinforcing rib and is used to support the reinforcing rib; the edge of the bracket, the edge of the reinforcing rib, and the edge of the lightweight component form a three-layered overlapping edge; the clamp is capable of clamping onto the three-layered overlapping edge and clamping and fixing the edge of the bracket, the edge of the reinforcing rib, and the edge of the lightweight component.

4. The lightweight component installation device for easy tilt adjustment according to claim 3, characterized in that: The reinforcing rib includes two top support plates, each strip-shaped, arranged opposite each other with a gap. The top support plates are integrated with the lightweight component; in the integrated state, both top support plates are attached to the lower surface of the lightweight component. The connecting part includes two side plates and a bottom plate. The bottom ends of the two side plates are connected to the two ends of the bottom plate, and the top ends of the two side plates are connected to the two adjacent ends of the two top support plates. The side plates, bottom plates and top support plates are integrally formed.

5. The lightweight component installation device for easy tilt adjustment according to claim 4, characterized in that: The top support plate and the connecting part are integrally molded from polymer; the clamp is made of metal plate; the top of the lower tongue-shaped compression spring has barbs, and the stiffness and surface hardness of the barbs are greater than the stiffness and surface hardness of the lower surface material of the bracket; the bottom of the upper tongue-shaped compression spring has a smooth arc-shaped part.

6. The lightweight component installation device for easy tilt adjustment according to claim 4, characterized in that: The top support plate is bonded to the lower surface of the lightweight component, so that the reinforcing rib and the lightweight component form a modular prefabricated part.

7. The lightweight component installation device for easy tilt adjustment according to claim 4, characterized in that: The bracket has an upward-opening groove structure, and the reinforcing rib can be placed in the groove structure. In this state, the outer wall of the reinforcing rib and the inner wall of the groove structure are in contact. The bottom plate has multiple raised sections extending along its own length, and the lower surface of the bottom plate has multiple recessed sections. The bottom surface of the groove structure has raised sections that cooperate with the recessed sections, and the raised sections fit into the recessed sections.

8. The lightweight component installation device for easy tilt adjustment according to claim 4, characterized in that: The top of the bracket has a mounting groove, and the bottom of the bracket has two toothed plates. Multiple first toothed structures are arranged from top to bottom on the two inner walls opposite to each other in the mounting groove. The two toothed plates are parallel and opposite to each other, and each side facing away from each other has a second toothed structure. The first toothed structure and the second toothed structure cooperate to allow the two toothed plates to be inserted and fixed at different heights in the mounting groove. It also includes a connecting rod, the side of the bracket is provided with a connecting protrusion, and both ends of the connecting rod are provided with connecting grooves that cooperate with the connecting protrusions, and the connecting protrusions can be locked in the connecting grooves.

9. The lightweight component installation device for easy tilt adjustment according to claim 1, characterized in that: The base is provided with a guide rail structure, the bottom of the bracket is slidably mounted on the guide rail structure, the bracket can slide into or out of the guide rail structure from one end, and the base is fixed to the roof or other external support.

10. The lightweight component installation device for easy tilt adjustment according to claim 9, characterized in that: It also includes adjusting bolts and fastening plates. The guide rail structure includes two inclined plates and two horizontal plates. The bottom ends of the two inclined plates are fixedly mounted on the base, and their top ends are close to each other and extend upwards at an angle. One end of each of the two horizontal plates is fixedly connected to the top ends of the two inclined plates, and the other ends of the two horizontal plates are far apart from each other and extend horizontally. An adjustable adapter plate is fixed to the bottom of the bracket. The adjustable adapter plate has sliding grooves on opposite sides below it. The sliding grooves are slidably engaged with the horizontal plates. A through hole is provided in the middle of the adjustable adapter plate. The screw of the adjusting bolt passes through the through hole from top to bottom. The adjusting bolt is threadedly connected to the fastening plate. During the installation of the bracket on the base, the moving bracket causes the horizontal plates to slide into the sliding grooves and the fastening plate to move between the two inclined plates. The upper surface of the fastening plate has multiple cutting teeth on opposite sides. When the bracket is moved to the locking position, turning the adjusting bolt will move the fastening plate up until the cutting teeth penetrate into the opposite surfaces of the two inclined plates.

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