Accurate welding machine for insurance gold wire caps

Abstract

The embodiment of the utility model provides a precise welding machine for a safety gold wire cap, and relates to a box body: the front side wall of the box body is movably connected with a box door, the inner wall of the box body is fixedly connected with a supporting bin, a supporting plate is arranged above the supporting bin, an adjusting mechanism is arranged in the supporting bin, the side wall of the box body is fixedly connected with a filtering bin, and the filtering bin is fixedly connected with the box door. A limiting block is fixedly connected to the inner wall of the filtering bin, a dust filtering net and an activated carbon filtering net are arranged in the limiting block, the top of the dust filtering net and the top of the activated carbon filtering net penetrate through the top of the filtering bin, a suction pump is fixedly connected to the side wall of the filtering bin, and an air suction pipe and an air outlet pipe are fixedly connected to the suction pump; the other end of the air suction pipe penetrates through the side wall of the filtering bin, a dust suction bin is fixedly connected to the inner wall of the box body, and a plurality of dust suction pipes are fixedly connected to the side wall of the dust suction bin.

Description

Technical Field

[0001] This application relates to the field of welding machine technology, and in particular to a precision welding machine for safety wire caps. Background Technology

[0002] A gold-threaded hat is a type of hat with specific decorations and materials. These hats are primarily made of felt, fur, gold-threaded satin, and gold-threaded ribbons, and come in men's and women's styles. The gold-threaded hat requires the internal gold threads to be soldered together.

[0003] However, existing wire cap welding devices cannot remove the welding fumes, which then disperse in the air and can easily harm the operator. Therefore, in order to correct the above defects, we propose a safe and precise wire cap welding machine. Utility Model Content

[0004] In view of the above problems, this application provides a precision welding machine for safety wire caps to solve the problem of not being able to remove the fumes generated during welding.

[0005] This application provides a precision welding machine for insurance wire caps, including a housing: a door is movably connected to the front side wall of the housing, and a support chamber is fixedly connected to the inner wall of the housing. A support plate is provided above the support chamber, and an adjustment mechanism is provided inside the support chamber. A filter chamber is fixedly connected to the side wall of the housing, and a limit block is fixedly connected to the inner wall of the filter chamber. A dust filter and an activated carbon filter are provided inside the limit block. The tops of the dust filter and the activated carbon filter penetrate the top of the filter chamber. A suction pump is fixedly connected to the side wall of the filter chamber, and an air suction pipe and an air outlet pipe are fixedly connected to the suction pump. The other end of the air suction pipe penetrates the side wall of the filter chamber. A dust extraction chamber is fixedly connected to the inner wall of the housing, and several dust extraction pipes are fixedly connected to the side wall of the dust extraction chamber. A dust guide pipe is fixedly connected to the side wall of the dust extraction chamber, and the other end of the dust guide pipe penetrates the side walls of the housing and the filter chamber.

[0006] In some embodiments, a hydraulic cylinder is fixedly connected to the top inner wall of the housing, a positioning block is fixedly connected to the output shaft of the hydraulic cylinder, and a welding torch body is fixedly connected to the bottom of the positioning block.

[0007] In some embodiments, a blower fan is fixedly connected to the right side wall of the housing.

[0008] In some embodiments, the adjusting mechanism includes a motor and a transmission block. The motor is fixedly connected to the side wall of the support chamber, and the output shaft of the motor passes through the side wall of the support chamber. The transmission block is located inside the support chamber. The top of the support chamber has a movable opening. The top of the transmission block passes through the movable opening and is fixedly connected to the bottom of the support plate. The transmission block has a threaded hole, and a lead screw is threaded into the threaded hole. The left end of the lead screw is movably connected to the inner wall of the support chamber, and the right end of the lead screw is fixedly connected to the output shaft of the motor.

[0009] In some embodiments, an inlet pipe and an outlet pipe are fixedly connected to the top and side walls of the filter chamber, respectively, and valves are installed on the inlet pipe and the outlet pipe.

[0010] In some embodiments, a plurality of the dust extraction pipes are equidistantly distributed on the side wall of the dust extraction chamber.

[0011] In some embodiments, a glass plate is fixedly connected to the door.

[0012] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below.

[0013] 1. The system consists of a suction pump, filter chamber, dust extraction pipe, air suction pipe, dust filter screen, and activated carbon filter screen. When the suction pump is activated, it generates suction through the air suction pipe, creating negative pressure within the filter chamber. This negative pressure then extends through the dust guide pipe and dust extraction chamber, drawing out the smoke and dust from the chamber via several dust extraction pipes. The smoke and dust enter the filter chamber, where the dust filter screen removes particles and dust, which then fall into clean water for later discharge. The activated carbon filter further filters fine particles and adsorbs harmful gases. To improve the smoke adsorption effect, a blower fan is activated during the smoke removal process, directing the smoke and dust towards the dust extraction pipe, thus enhancing the smoke removal efficiency.

[0014] 2. With the design of the filter chamber, limiting block, dust filter, and activated carbon filter, when it is necessary to replace the dust filter and activated carbon filter, simply pull the dust filter and activated carbon filter out of the filter chamber and then reinsert the new dust filter and activated carbon filter into the filter chamber, thereby improving the convenience of replacing the dust filter and activated carbon filter. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a partial perspective view of this application.

[0017] Figure 2 This is a schematic diagram of the overall structure of this application.

[0018] Figure 3 This is a side view of the filter chamber and activated carbon filter.

[0019] Figure 4 for Figure 1 Side view.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Box body; 2. Box door; 3. Support compartment; 4. Support plate; 5. Filter compartment; 6. Limiting block; 7. Dust filter screen; 8. Activated carbon filter screen; 9. Suction pump; 10. Suction pipe; 11. Exhaust pipe; 12. Dust extraction compartment; 13. Dust extraction pipe; 14. Dust guide pipe; 15. Hydraulic cylinder; 16. Positioning block; 17. Welding torch body; 18. Blower fan; 19. Motor; 20. Transmission block; 21. Movable port; 22. Lead screw; 23. Water inlet pipe; 24. Water outlet pipe; 25. Glass plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] The terms "comprising" and "having," and any variations thereof, in the specification, claims, and drawings of this application are intended to cover without excluding other terms. The words "a" or "an" do not exclude the presence of multiples. Unless otherwise stated, "multiple" means two or more (including two), and similarly, "multiple sets" means two or more (including two sets).

[0024] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0025] Furthermore, the descriptions of directions such as the X direction, Y direction, and Z direction used to explain the operation and construction of the components in this embodiment are not absolute but relative. Although these directions are appropriate when the components are in the positions shown in the figure, they should be interpreted differently when these positions change to correspond to the changes.

[0026] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, "connection" or "linkage" in mechanical structures can refer to a physical connection, such as a fixed connection, a detachable connection, or an integral connection. In addition to referring to a physical connection, "connection" or "linkage" in circuit structures can also refer to an electrical connection or a signal connection. For example, it can be a direct connection, i.e., a physical connection, or an indirect connection through at least one intermediate component, as long as the circuit is connected. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0027] To facilitate understanding of the technical solutions in the embodiments of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0028] This application provides a precision welding machine for insurance wire caps, including a housing 1. A door 2 is movably connected to the front side wall of the housing 1, and a support chamber 3 is fixedly connected to the inner wall of the housing 1. A support plate 4 is provided above the support chamber 3, and an adjustment mechanism is provided inside the support chamber 3. A filter chamber 5 is fixedly connected to the side wall of the housing 1, and a limit block 6 is fixedly connected to the inner wall of the filter chamber 5. A dust filter 7 and an activated carbon filter 8 are provided inside the limit block 6. The top of the filter chamber 5 is connected to the top of the filter chamber 5. A suction pump 9 is fixedly connected to the side wall of the filter chamber 5. A suction pipe 10 and an exhaust pipe 11 are fixedly connected to the suction pump 9. The other end of the suction pipe 10 passes through the side wall of the filter chamber 5. A dust collection chamber 12 is fixedly connected to the inner wall of the housing 1. Several dust collection pipes 13 are fixedly connected to the side wall of the dust collection chamber 12. A dust guide pipe 14 is fixedly connected to the side wall of the dust collection chamber 12. The other end of the dust guide pipe 14 passes through the side walls of the housing 1 and the filter chamber 5.

[0029] In the technical solution of this application embodiment, the welding torch body 17 can be used to weld the gold wire cap. A hydraulic cylinder 15 is fixedly connected to the top inner wall of the housing 1. The output shaft of the hydraulic cylinder 15 is fixedly connected to a positioning block 16. The blower fan 18 can blow air into the housing 1, thereby facilitating the dust extraction pipe 13 to remove the flue gas. The bottom of the positioning block 16 is fixedly connected to the welding torch body 17, and the blower fan 18 is fixedly connected to the right side wall of the housing 1.

[0030] In the technical solution of this application embodiment, the position of the support plate 4 can be adjusted by the adjustment mechanism to increase the welding range of the gold wire cap. The adjustment mechanism includes a motor 19 and a transmission block 20. The motor 19 is fixedly connected to the side wall of the support chamber 3, and the output shaft of the motor 19 passes through the side wall of the support chamber 3. The transmission block 20 is located inside the support chamber 3. The top of the support chamber 3 has an opening 21. The top of the transmission block 20 passes through the opening 21 and is fixedly connected to the bottom of the support plate 4. The transmission block 20 has a threaded hole, and a lead screw 22 is threadedly connected inside the threaded hole. The left end of the lead screw 22 is movably connected to the inner wall of the support chamber 3, and the right end of the lead screw 22 is fixedly connected to the output shaft of the motor 19.

[0031] In the technical solution of this application embodiment, clean water can be easily added into the filter chamber 5 through the water inlet pipe 23. The top and side walls of the filter chamber 5 are respectively fixedly connected to the water inlet pipe 23 and the water outlet pipe 24. Valves are installed on the water inlet pipe 23 and the water outlet pipe 24 to increase the dust extraction range of the dust extraction pipe 13. Several dust extraction pipes 13 are equally distributed on the side walls of the dust extraction chamber 12. A glass plate 25 is fixedly connected to the door 2.

[0032] Working principle: During use, clean water is added to the filter chamber 5 through the water inlet pipe 23, then the valve on the water inlet pipe 23 is closed, and then the chamber door 2 is opened. The gold wire cap is placed on the support plate 4, and the chamber door 2 is closed. The interior of the chamber 1 is observed through the glass plate 25. Then, the hydraulic cylinder 15 is activated, which moves the welding torch body 17 downward to weld the gold wire cap. When the position of the support plate 4 needs to be adjusted, the motor 19 is started. The motor 19 drives the lead screw 22 to rotate. Through the threaded engagement between the lead screw 22 and the transmission block 20, the transmission block 20 is moved, which in turn moves the support plate 4, thereby adjusting the position of the support plate 4. During the welding process, the suction pump 9 is activated. The suction pump 9 generates suction through the suction pipe 10, making the filter... Negative pressure is generated inside the filter chamber 5, which in turn generates suction through the dust guide pipe 14 and the dust extraction chamber 12, thereby removing the smoke and dust from the housing 1 through several dust extraction pipes 13. The smoke and dust enter the filter chamber 5 and are filtered by the dust filter 7, causing the particles and dust to fall into the clean water for later discharge. Then, the activated carbon filter 8 further filters fine particles and adsorbs harmful gases. In order to improve the smoke adsorption effect, the blower fan 18 is started during the smoke removal process. The blower fan 18 blows air to blow the smoke and dust towards the dust extraction pipes 13, thereby improving the smoke removal effect. When it is necessary to replace the dust filter 7 and the activated carbon filter 8, the dust filter 7 and the activated carbon filter 8 are pulled upwards and the new dust filter 7 and the activated carbon filter 8 are inserted into the filter chamber 5.

[0033] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0034] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A precision welding machine for safety wire caps, characterized in that, The enclosure includes a housing (1): a door (2) is movably connected to the front side wall of the housing (1), and a support chamber (3) is fixedly connected to the inner wall of the housing (1). A support plate (4) is provided above the support chamber (3), and an adjustment mechanism is provided inside the support chamber (3). A filter chamber (5) is fixedly connected to the side wall of the housing (1), and a limiting block (6) is fixedly connected to the inner wall of the filter chamber (5). A dust filter (7) and an activated carbon filter (8) are provided inside the limiting block (6), and the tops of the dust filter (7) and the activated carbon filter (8) penetrate the filter chamber (5). At the top of the filter chamber (5), a suction pump (9) is fixedly connected to the side wall of the filter chamber (5). A suction pipe (10) and an exhaust pipe (11) are fixedly connected to the suction pump (9). The other end of the suction pipe (10) penetrates the side wall of the filter chamber (5). A dust collection chamber (12) is fixedly connected to the inner wall of the box (1). Several dust collection pipes (13) are fixedly connected to the side wall of the dust collection chamber (12). A dust guide pipe (14) is fixedly connected to the side wall of the dust collection chamber (12). The other end of the dust guide pipe (14) penetrates the side wall of the box (1) and the filter chamber (5).

2. The precision welding machine for safety wire caps according to claim 1, characterized in that, A hydraulic cylinder (15) is fixedly connected to the top inner wall of the housing (1), and a positioning block (16) is fixedly connected to the output shaft of the hydraulic cylinder (15). A welding torch body (17) is fixedly connected to the bottom of the positioning block (16).

3. The precision welding machine for safety wire caps according to claim 1, characterized in that, A blower fan (18) is fixedly connected to the right side wall of the housing (1).

4. The precision welding machine for safety wire caps according to claim 1, characterized in that, The adjustment mechanism includes a motor (19) and a transmission block (20). The motor (19) is fixedly connected to the side wall of the support chamber (3), and the output shaft of the motor (19) passes through the side wall of the support chamber (3). The transmission block (20) is located inside the support chamber (3). The top of the support chamber (3) has an opening (21). The top of the transmission block (20) passes through the opening (21) and is fixedly connected to the bottom of the support plate (4). The transmission block (20) has a threaded hole, and a lead screw (22) is threaded into the threaded hole. The left end of the lead screw (22) is movably connected to the inner wall of the support chamber (3), and the right end of the lead screw (22) is fixedly connected to the output shaft of the motor (19).

5. A precision welding machine for safety wire caps according to claim 1, characterized in that, The filter chamber (5) is fixedly connected to the top and side wall of the filter chamber (5) respectively, and valves are installed on the water inlet pipe (23) and the water outlet pipe (24).

6. The precision welding machine for safety wire caps according to claim 1, characterized in that, Several of the dust extraction pipes (13) are equidistantly distributed on the side wall of the dust extraction chamber (12).

7. A precision welding machine for safety wire caps according to claim 1, characterized in that, A glass plate (25) is fixedly connected to the door (2).

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