Spraying type catalytic reactor

By introducing a filter layer and an activated carbon adsorption layer into the spray catalytic reactor, the problem of dust particles in the waste gas affecting denitrification was solved, achieving efficient denitrification treatment and convenient equipment maintenance.

CN223788330UActive Publication Date: 2026-01-13ANHUI JUYUAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520361769.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-13
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Dust particles in the waste gas affect the contact reaction between the denitrification liquid and the flue gas, resulting in poor denitrification effect.

Method used

A spray-type catalytic reactor was designed, comprising a filter screen layer and an activated carbon adsorption layer. The filtration effect is improved by pendulum impacting the filter screen layer, and the denitrification reaction is enhanced by the catalyst layer. Regular maintenance of the catalyst and filter screen layer is convenient.

Benefits of technology

It effectively reduces dust particles entering the reactor, maintains the denitrification effect, improves the denitrification reaction efficiency, and facilitates equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spray type catalytic reactor which comprises a reactor main body, the upper end of the reactor main body is connected with an exhaust pump, the upper end of the reactor main body is provided with a denitration liquid storage tank, the front side face of the denitration liquid storage tank is provided with a scale window, the lower end of the denitration liquid storage tank is connected with a liquid conveying pump, and the liquid conveying pump is provided with a liquid outlet. The infusion pump is connected with a connecting pipe, the end, away from the infusion pump, of the connecting pipe penetrates through the reactor body and is connected with a spraying pipe, a nozzle is arranged at the lower end of the spraying pipe, and a through opening groove is formed in the center of the spraying pipe. Waste flue gas enters the filter box and is filtered and adsorbed under the action of the filter screen layer and the activated carbon adsorption layer, dust particles in the waste flue gas are prevented from entering the reactor main body and affecting denitration treatment of the waste flue gas, the swing rope is blown by the waste flue gas to drive the swing ball to swing, the swing ball impacts the filter screen layer, and the waste flue gas is prevented from entering the reactor main body. The falling of dust particles filtered by the filter screen layer is improved, and the permeability of the filter screen layer is kept.
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Description

Technical Field

[0001] This utility model relates to the field of waste flue gas treatment technology, specifically to a spray-type catalytic reactor. Background Technology

[0002] To meet emission standards, waste flue gas is usually denitrified when it is emitted. The flue gas enters the reaction tower and is treated by spraying denitrification liquid and contacting the flue gas to carry out the denitrification reaction. The denitrification reaction effect is improved by the action of the catalyst layer. Since the waste flue gas contains a large number of dust particles, directly passing it into the reaction tower can easily affect the contact reaction between the denitrification liquid and the waste flue gas.

[0003] In summary, a spray-type catalytic reactor is currently needed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a spray-type catalytic reactor, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A spray-type catalytic reactor includes a reactor body, an exhaust pump connected to the upper end of the reactor body, a denitrification liquid storage tank located at the upper end of the reactor body, a graduated window on the front side of the denitrification liquid storage tank, a delivery pump connected to the lower end of the denitrification liquid storage tank, the delivery pump being connected to a connecting pipe, the end of the connecting pipe away from the delivery pump penetrating the reactor body and connecting to a spray pipe, the spray pipe being located at the top of the reactor body, a nozzle being located at the lower end of the spray pipe, and a through groove being formed at the center of the spray pipe.

[0007] Furthermore, the reactor body includes a drawer box, which is disposed through the left side of the reactor body. A through hole is provided in the bottom of the drawer box, and the drawer box is filled with a catalyst layer. A first bolt is disposed through the left side of the drawer box, and one end of the first bolt is threaded to the reactor body.

[0008] Furthermore, the reactor body also includes a drain pipe, the lower end of which is connected to a collection box.

[0009] Furthermore, the reactor body also includes a filter box, which is connected to the right side of the reactor body. A pendulum rope is fixedly installed at the top inner end of the filter box, and a pendulum ball is connected to the lower end of the pendulum rope.

[0010] Furthermore, the reactor body also includes a sealing pull plate, and the upper end of the filter box is sealed to the sealing pull plate. A second bolt is threaded through the sealing pull plate, and one end of the second bolt is threaded to the filter box. A box cover is provided on the front side of the filter box, and a third bolt is threaded through the box cover, with one end of the third bolt threaded to the filter box.

[0011] Furthermore, the reactor body also includes a filter layer, and the lower end of the sealing pull plate is provided with a filter layer and an activated carbon adsorption layer. The activated carbon adsorption layer is located on the left side of the filter layer, and the filter layer is located on the left side of the pendulum ball.

[0012] This invention provides a spray-type catalytic reactor. Compared with the prior art, it has the following advantages:

[0013] First, the waste gas enters the filter box, where it is filtered and adsorbed by the filter screen layer and activated carbon adsorption layer. This reduces the amount of dust particles in the waste gas entering the reactor body and affecting the denitrification treatment of the waste gas. The swing rope, driven by the waste gas, moves the pendulum ball, which impacts the filter screen layer, helping to remove the dust particles filtered by the filter screen layer and maintain its permeability and filtration effect. The second bolt can be removed periodically, and the filter screen layer and activated carbon adsorption layer can be pulled out for maintenance or replacement through the sealing pull plate. The third bolt can be removed to open the box cover and clean the inside of the filter box. The first bolt can be removed to pull out the extraction box for easy maintenance and replacement of the catalyst layer. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This diagram shows a front view cross-sectional view of the reactor body of this utility model;

[0016] Figure 2 This diagram shows a front view of the reactor body of the present invention.

[0017] Figure 3 This diagram shows a front view cross-sectional view of the filter box of this utility model;

[0018] Figure 4 The diagram shows a bottom view of the nozzle and inlet groove of this utility model;

[0019] Figure 5 This diagram shows a front view of the filter box of this utility model.

[0020] The diagram shows: 1. Reactor body; 101. Drawer box; 102. Through hole; 103. Catalyst layer; 104. First bolt; 105. Pipeline; 106. Collection box; 107. Filter box; 108. Swing rope; 109. Swing ball; 110. Sealing pull plate; 111. Second bolt; 112. Filter screen layer; 113. Activated carbon adsorption layer; 114. Box cover; 115. Third bolt; 2. Exhaust pump; 3. Denitrification liquid storage tank; 4. Scale window; 5. Infusion pump; 6. Connecting pipe; 7. Spray pipe; 8. Nozzle; 9. Through groove. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Example 1

[0023] To address the technical problems in the background section, the following spray-type catalytic reactor is provided:

[0024] Combination Figures 1-5 As shown, the present invention provides a spray-type catalytic reactor, including a reactor body 1, an exhaust pump 2 connected to the upper end of the reactor body 1, a denitrification liquid storage tank 3 located at the upper end of the reactor body 1, a scale window 4 on the front side of the denitrification liquid storage tank 3, a delivery pump 5 connected to the lower end of the denitrification liquid storage tank 3, the delivery pump 5 being connected to a connecting pipe 6, the end of the connecting pipe 6 away from the delivery pump 5 passing through the reactor body 1 and connecting to a spray pipe 7, the spray pipe 7 being located at the top of the reactor body 1, a nozzle 8 located at the lower end of the spray pipe 7, and a through-hole groove 9 opened at the center of the spray pipe 7.

[0025] The denitrification liquid in the denitrification liquid storage tank 3 is fed into the spray pipe 7 through the connecting pipe 6 by the infusion pump 5 and sprayed out through the nozzle 8 to contact the waste gas for denitrification treatment. The passage groove 9 and the gap between the spray pipe 7 and the top of the reactor body 1 are used for the passage of the treated waste gas, which is then extracted and discharged by the exhaust pump 2.

[0026] In this embodiment, the reactor body 1 includes a drawer box 101, which is disposed through the left side of the reactor body 1. A through hole 102 is provided in the bottom of the drawer box 101. The drawer box 101 is filled with a catalyst layer 103. A first bolt 104 is disposed through the left side of the drawer box 101. One end of the first bolt 104 is threaded to the reactor body 1. The reactor body 1 also includes a drain pipe 105, which is connected to the lower end of the reactor body 1. The lower end of the drain pipe 105 is connected to a collection box 106.

[0027] The catalyst layer 103 helps to improve the denitrification reaction treatment of denitrification liquid and waste flue gas. The first bolt 104 is periodically removed to pull out the box 101, which facilitates the replacement and maintenance of the catalyst layer 103.

[0028] Example 2

[0029] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0030] In this embodiment, the reactor body 1 also includes a filter box 107. The filter box 107 is connected to the right side of the reactor body 1. A swing rope 108 is fixedly installed at the top inner end of the filter box 107. The lower end of the swing rope 108 is connected to a swing ball 109. The reactor body 1 also includes a sealing pull plate 110. The sealing pull plate 110 is sealed to the upper end of the filter box 107. A second bolt 111 is threaded through the sealing pull plate 110. One end of the second bolt 111 is threaded to the filter box 107. A box cover 114 is provided on the front side of the filter box 107. A third bolt 115 is threaded through the box cover 114. One end of the third bolt 115 is threaded to the filter box 107.

[0031] The pendulum rope 108, driven by the exhaust gas, causes the pendulum ball 109 to swing. The pendulum ball 109 strikes the filter layer 112, which helps to improve the removal of dust particles filtered by the filter layer 112 and maintain its permeability and filtration effect.

[0032] Example 3

[0033] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0034] In this embodiment, the reactor body 1 also includes a filter layer 112. The lower end of the sealing pull plate 110 is provided with a filter layer 112 and an activated carbon adsorption layer 113. The activated carbon adsorption layer 113 is located on the left side of the filter layer 112, and the filter layer 112 is located on the left side of the pendulum ball 109.

[0035] The waste flue gas is filtered and adsorbed by the filter layer 112 and the activated carbon adsorption layer 113, reducing the amount of dust particles in the waste flue gas entering the reactor body 1.

[0036] Working principle and usage process of this utility model:

[0037] In use:

[0038] Step 1: The waste gas enters the filter box 107, where it is filtered and adsorbed by the filter screen layer 112 and the activated carbon adsorption layer 113, reducing the amount of dust particles in the waste gas entering the reactor body 1 and affecting the denitrification treatment of the waste gas.

[0039] Step 2: Under the blowing of the waste gas, the pendulum rope 108 drives the pendulum ball 109 to swing. The pendulum ball 109 hits the filter layer 112, which helps to improve the falling of dust particles filtered by the filter layer 112, maintain its permeability and filtration effect. The second bolt 111 can be removed periodically, and the filter layer 112 and activated carbon adsorption layer 113 can be pulled out for maintenance or replacement through the sealing pull plate 110. The third bolt 115 can be removed, the box cover 114 can be opened, and the inside of the filter box 107 can be cleaned.

[0040] Step 3: The filtered waste gas enters the reactor body 1. The denitrification liquid in the denitrification liquid storage tank 3 is fed into the spray pipe 7 through the connecting pipe 6 by the liquid pump 5. It is sprayed out through the nozzle 8 and comes into contact with the waste gas for denitrification treatment. The denitrification liquid falls on the catalyst layer 103. When the waste gas passes through the catalyst layer 103, the catalyst layer 103 helps to improve the denitrification reaction between the denitrification liquid and the waste gas. The first bolt 104 is removed and the box 101 is pulled out to facilitate the maintenance and replacement of the catalyst layer 103.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A spray-type catalytic reactor, characterized in that: The reactor includes a reactor body (1), an exhaust pump (2) connected to the upper end of the reactor body (1), a denitrification liquid storage tank (3) connected to the upper end of the reactor body (1), a scale window (4) provided on the front side of the denitrification liquid storage tank (3), a delivery pump (5) connected to the lower end of the denitrification liquid storage tank (3), the delivery pump (5) being connected to a connecting pipe (6), the end of the connecting pipe (6) away from the delivery pump (5) passing through the reactor body (1) and connecting to a nozzle (7), the nozzle (7) being located at the top of the reactor body (1), a nozzle (8) being provided at the lower end of the nozzle (7), and a through-hole groove (9) being provided at the center of the nozzle (7).

2. The spray-type catalytic reactor according to claim 1, characterized in that: The reactor body (1) includes a drawer (101), which is disposed through the left side of the reactor body (1). A through hole (102) is provided in the bottom of the drawer (101). The drawer (101) is filled with a catalyst layer (103). A first bolt (104) is disposed through the left side of the drawer (101), and one end of the first bolt (104) is threaded onto the reactor body (1).

3. The spray-type catalytic reactor according to claim 1, characterized in that: The reactor body (1) also includes a drain pipe (105), the lower end of which is connected to the drain pipe (105), and the lower end of the drain pipe (105) is connected to a collection box (106).

4. The spray-type catalytic reactor according to claim 1, characterized in that: The reactor body (1) also includes a filter box (107). The filter box (107) is connected to the right side of the reactor body (1). A swing rope (108) is fixedly installed at the top inner end of the filter box (107). The lower end of the swing rope (108) is connected to a swing ball (109).

5. A spray-type catalytic reactor according to claim 4, characterized in that: The reactor body (1) also includes a sealing pull plate (110). The upper end of the filter box (107) is sealed with the sealing pull plate (110). A second bolt (111) is threaded through the sealing pull plate (110). One end of the second bolt (111) is threaded to the filter box (107). A box cover (114) is provided on the front side of the filter box (107). A third bolt (115) is threaded through the box cover (114). One end of the third bolt (115) is threaded to the filter box (107).

6. A spray-type catalytic reactor according to claim 5, characterized in that: The reactor body (1) also includes a filter layer (112). The lower end of the sealing pull plate (110) is provided with a filter layer (112) and an activated carbon adsorption layer (113). The activated carbon adsorption layer (113) is located on the left side of the filter layer (112), and the filter layer (112) is located on the left side of the pendulum ball (109).