Batching device for producing water-based color paste

Abstract

The utility model relates to the field of batching devices, and discloses a batching device for producing water-based color paste, which comprises a conveyor, centering mechanisms are arranged on the left side and the right side of the upper part of the conveyor, a batching frame is arranged at the front part of the conveyor, and a plurality of storage tanks are fixedly connected to the upper part of the batching frame. A mixing mechanism is arranged on the rear portion of the conveyor, a discharging pipe is fixedly connected to the lower portion of the material storage tank, penetrates through the material distribution frame and is fixedly connected with the material distribution frame, a proportional valve is arranged in the discharging pipe, the centering mechanism comprises two air cylinders, the two air cylinders are fixedly connected with the conveyor, and the two air cylinders are fixedly connected with the conveyor. The output end of the air cylinder is provided with an air rod. According to the batching device disclosed by the utility model, the conveyor, the batching frame, the storage tank, the discharge pipe and the proportional valve are matched with one another, so that the batching device does not need to be manually used for batching, the batching accuracy can be effectively ensured, and the batching device is more practical.

Description

Technical Field

[0001] This utility model relates to the field of batching devices, and in particular to a batching device for the production of water-based pigments. Background Technology

[0002] Water-based pigments are color additives for water-based coatings, commonly used in painting, artistic creation, interior decoration, and various handicrafts. The production of water-based pigments requires a specialized batching device to ensure accurate proportioning and uniform mixing of raw materials.

[0003] A search revealed Chinese Patent Publication No. CN215743252U, which discloses a batching device for the production of water-based pigment pastes. The device includes, from left to right, a raw material placement mechanism, a control panel, a weighing mechanism, a material bucket placement mechanism, and a conveying mechanism. The weighing mechanism includes a hydraulic cylinder, with an electronic scale fixedly connected to the output end of the hydraulic cylinder. The material bucket placement mechanism includes a base fixedly connected to the ground, with a motor mounted on the base. Connecting rods are symmetrically mounted on the left and right sides of the motor's output end, and U-shaped rods are fixedly connected to the base plates of each connecting rod. A collection bucket is placed between the U-shaped rods, with the collection bucket on the left positioned directly above the electronic scale. This utility model has a simple structure and reasonable design. The device allows for rapid and accurate weighing and batching, and the batched materials can be automatically conveyed to the next process. It features a high degree of automation, simple operation, improved work efficiency, and reduced labor costs.

[0004] Although the above-mentioned device improves work efficiency and reduces labor costs by automatically conveying materials to the next process, the ingredients still need to be manually fed from the raw material buckets into the collection buckets by workers. Manual ingredient feeding is difficult to guarantee the accuracy of the feeding. If multiple raw materials are put into the collection bucket, and one of the materials is added in excess, it is also difficult to remove it, which leads to uncertainty in product quality and is not practical enough. Therefore, a batching device for the production of water-based pigments is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a batching device for the production of water-based pigments. It aims to improve the existing technology, which, although improving work efficiency and reducing labor costs by setting up automatic conveying to the next process, still requires workers to manually feed the raw materials from the bucket into the collection bucket. Manual batching makes it difficult to ensure the accuracy of the feeding. If multiple raw materials are put into the collection bucket, and one of the materials is added in excess, it is also difficult to remove, which leads to uncertainty in product quality.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a batching device for the production of water-based pigment paste, comprising a conveyor, a centering mechanism provided on both the upper left and right sides of the conveyor, a batching rack provided at the front of the conveyor, multiple storage tanks fixedly connected to the upper part of the batching rack, a mixing mechanism provided at the rear of the conveyor, a discharge pipe fixedly connected to the lower part of the storage tank, the discharge pipe passing through the batching rack and fixedly connected to the batching rack, and a metering valve provided inside the discharge pipe.

[0007] As a further description of the above technical solution:

[0008] The centering mechanism includes two cylinders, which are fixedly connected to the conveyor. Each cylinder has a pneumatic rod at its output end. The pneumatic rod passes through the conveyor and is movably connected to it. A centering plate is fixedly connected to the side of the two pneumatic rods away from the cylinders.

[0009] As a further description of the above technical solution:

[0010] The centering plate is rotatably connected to the middle and front and rear parts of the plate, and there are multiple auxiliary rollers.

[0011] As a further description of the above technical solution:

[0012] The mixing mechanism includes a mounting frame, a mixing component is disposed in the middle of the mounting frame, and a limiting component is disposed in the lower part of the mounting frame.

[0013] As a further description of the above technical solution:

[0014] The mounting bracket has sliding grooves on both the front and rear sides of its inner wall.

[0015] As a further description of the above technical solution:

[0016] The limiting component includes a first motor, which is fixedly connected to the mounting frame. A control rod is fixedly connected to the output end of the first motor. The control rod passes through the mounting frame and is rotatably connected to the mounting frame. An auxiliary rod is provided at the front of the control rod, and the auxiliary rod is fixedly connected to the mounting frame.

[0017] As a further description of the above technical solution:

[0018] The limiting assembly also includes a connecting plate, with uprights fixedly connected to the front and rear of the top of the connecting plate. A slider is fixedly connected to the top of the upright, and the slider is slidably connected to the slide groove. The control rod passes through and is threadedly connected to the two sliders located at the rear. The auxiliary rod passes through and is slidably connected to the two sliders located at the front. Limiting blocks are fixedly connected to the sides of the two connecting plates that are close to each other.

[0019] As a further description of the above technical solution:

[0020] The mixing component includes an electric rod, which is fixedly connected to a mounting frame. A push rod is movably connected to the output end of the electric rod. The push rod passes through the mounting frame and is movably connected. A housing is fixedly connected to the bottom of the push rod. A cover plate is fixedly connected to the bottom of the housing. A second motor is fixedly connected to the top of the cover plate. A stirring rod is fixedly connected to the output end of the second motor. The stirring rod passes through the cover plate and is rotatably connected.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by setting up the cooperation between the conveyor, the batching rack and the storage tank, as well as the discharge pipe and the metering valve, the batching device does not require manual batching, which can effectively ensure the accuracy of batching and make it more practical.

[0023] 2. In this utility model, by setting the mounting bracket to cooperate with the limiting component and the mixing component, the device can limit the mixing tank and mix the various ingredients inside, making it more practical. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a batching device for producing water-based pigment pastes according to the present invention.

[0025] Figure 2 This is a three-dimensional structural diagram of a batching device for producing water-based pigment pastes according to the present invention.

[0026] Figure 3 This is a three-dimensional structural diagram of the mixing mechanism of a batching device for producing water-based pigment pastes according to the present invention.

[0027] Figure 4 This is a three-dimensional structural diagram of the mixing mechanism of a batching device for producing water-based pigment pastes according to the present invention.

[0028] Figure 5 This is a three-dimensional structural diagram of the mixing component of a batching device for producing water-based pigment pastes, as proposed in this utility model.

[0029] Legend:

[0030] 1. Conveyor; 2. Centering mechanism; 3. Batching rack; 4. Storage tank; 41. Discharge pipe; 5. Mixing mechanism; 21. Cylinder; 22. Pneumatic rod; 23. Centering plate; 24. Auxiliary roller; 51. Mounting frame; 52. Limiting assembly; 53. Mixing assembly; 511. Slide chute; 521. Motor No. 1; 522. Control rod; 523. Auxiliary rod; 524. Slider; 525. Vertical pole; 527. Connecting plate; 528. Limiting block; 531. Electric rod; 532. Push rod; 533. Outer shell; 534. Cover plate; 535. Motor No. 2; 536. Stirring rod. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 - Figure 2 This utility model provides an embodiment of a batching device for producing water-based pigment paste, comprising a conveyor 1 for conveying and storing batching tanks containing water-based pigment paste. A centering mechanism 2 is provided on both the upper left and right sides of the conveyor 1 to adjust the position of the batching tanks, facilitating the batching operation of the storage tanks 4. A batching rack 3 is provided at the front of the conveyor 1 to connect with the storage tanks 4. Multiple storage tanks 4 are fixedly connected to the upper part of the batching rack 3 for storing the water-based pigment paste. A mixing mechanism 5 is provided at the rear of the conveyor 1 for mixing the water-based pigment paste. A discharge pipe 41 is fixedly connected to the lower part of the storage tanks 4 for discharging the paste. The discharge pipe 41 passes through the batching rack 3 and is fixedly connected to it. A metering valve is provided inside the discharge pipe 41 to precisely control the discharge amount.

[0033] Furthermore, the centering mechanism 2 includes two cylinders 21 for adjusting the position of the centering plate 23. The two cylinders 21 are fixedly connected to the conveyor 1. The output end of the cylinders 21 is provided with a pneumatic rod 22 for connecting the centering plate 23. The pneumatic rod 22 passes through the conveyor 1 and is movably connected to the conveyor 1. The two pneumatic rods 22 are fixedly connected to the centering plate 23 on the side away from the cylinders 21 for centering adjustment of the mixing tank. The centering plate 23 is rotatably connected to the middle and front and rear parts of the centering plate 23, and there are multiple auxiliary rollers 24 for assisting the movement of the mixing tank.

[0034] like Figure 3 - Figure 5As shown, the mixing mechanism 5 includes a mounting frame 51, which is used to connect various components. A mixing component 53 is provided in the middle of the mounting frame 51, which is used to mix materials. A limiting component 52 is provided at the lower part of the mounting frame 51, which is used to limit the position of the mixing tank when mixing materials. Slide grooves 511 are provided on the front and rear parts of the inner wall of the mounting frame 51, which are used to connect the slider 524.

[0035] Furthermore, the limiting assembly 52 includes a primary motor 521, which is used to drive the limiting assembly 52. ​​The primary motor 521 is fixedly connected to the mounting bracket 51. A control rod 522 is fixedly connected to the output end of the primary motor 521. The left and right sides of the outer wall of the control rod 522 are respectively provided with threads in opposite directions. The control rod 522 passes through the mounting bracket 51 and is rotatably connected to the mounting bracket 51. An auxiliary rod 523 is provided at the front of the control rod 522. The auxiliary rod 523 is fixedly connected to the mounting bracket 51. The limiting assembly 52 also includes a connecting plate 527, which is used to connect the various components. Upright rods 525 are fixedly connected to the front and rear of the top of the 7, which are used to connect the slider 524 and the connecting plate 527. The top of the upright rod 525 is fixedly connected to the slider 524, which is slidably connected to the slide groove 511. The control rod 522 passes through and is threadedly connected to the two sliders 524 located at the rear. The control rod 522 is used to control the movement of the slider 524. The auxiliary rod 523 passes through and is slidably connected to the two sliders 524 located at the front. Limiting blocks 528 are fixedly connected to the sides of the two connecting plates 527 that are close to each other, which are used to limit the movement of the mixing tank.

[0036] Furthermore, the mixing assembly 53 includes an electric rod 531, which is used to drive the push rod 532. The electric rod 531 is fixedly connected to the mounting bracket 51. The output end of the electric rod 531 is movably connected to the push rod 532, which is used to adjust the position of the cover plate 534. The push rod 532 is connected to the mounting bracket 51 through and movably. The bottom of the push rod 532 is fixedly connected to the housing 533, which is used to protect the second motor 535. The bottom of the housing 533 is fixedly connected to the cover plate 534, which is used to cover the top of the mixing tank when mixing materials to prevent material from splashing out. The top of the cover plate 534 is fixedly connected to the second motor 535, which is used to drive the stirring rod 536. The output end of the second motor 535 is fixedly connected to the stirring rod 536, which is used to stir the mixed materials. The stirring rod 536 is connected to the cover plate 534 through and rotatably.

[0037] Working Principle: During operation, the mixing tank is placed on conveyor 1, and then conveyor 1 is turned on to transport the mixing tank towards the mixing rack 3. Simultaneously, cylinder 21 is activated, which, through the air rod 22, pushes the centering plate 23 to move. The two centering plates 23 adjust the position of the mixing tank, placing it in the middle of conveyor 1 for easier mixing of subsequent storage tanks 4. Once the mixing tank reaches the bottom of storage tank 4, the metering valve in the discharge pipe 41 is opened, adding an appropriate amount of material. After one storage tank 4 has been filled, the mixing tank is transported by conveyor 1 to the next storage tank 4 for mixing. This continues until all materials are in the mixing tanks. Then, conveyor 1 transports the mixing tank to the mixing mechanism 5. When the mixing tank reaches the bottom of the stirring rod 536, conveyor 1 is stopped, and motor 521 is turned on. Motor 521 then... Rotating the control lever 522 causes the connected slider 524 to move closer together. The slider 524 then moves the connected upright 525, which in turn moves the connecting plate 527. The two limit blocks 528 then limit the mixing tank. Then, the electric lever 531 is activated, which in turn moves the push rod 532 downward. The push rod 532 then moves the cover plate 534, the connected second motor 535, and the stirring rod 536 downward through the outer casing 533, so that the cover plate 534 seals the top of the mixing tank. Then, the second motor 535 is activated, which drives the stirring rod 536 to mix the materials in the mixing tank. After mixing, the electric lever 531 moves the push rod 532 upward, which in turn moves the cover plate 534 and the stirring rod 536 upward. Then, the conveyor 1 can be activated again to transport the mixing tank.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A batching device for producing water-based pigment pastes, comprising a conveyor (1), characterized in that: The conveyor (1) is provided with a centering mechanism (2) on both the upper left and right sides. The conveyor (1) is provided with a feeding rack (3) at the front. The feeding rack (3) is fixedly connected to a storage tank (4) and there are multiple storage tanks. The conveyor (1) is provided with a mixing mechanism (5) at the rear. The storage tank (4) is fixedly connected to a discharge pipe (41) at the lower part. The discharge pipe (41) passes through the feeding rack (3) and is fixedly connected to the feeding rack (3). The discharge pipe (41) is provided with a metering valve inside.

2. The batching device for producing water-based pigment paste according to claim 1, characterized in that: The centering mechanism (2) includes two cylinders (21). The two cylinders (21) are fixedly connected to the conveyor (1). The output end of the cylinder (21) is provided with a rod (22). The rod (22) passes through the conveyor (1) and is movably connected to the conveyor (1). The two rods (22) are fixedly connected to a centering plate (23) on the side away from the cylinder (21).

3. The batching device for producing water-based pigment paste according to claim 2, characterized in that: The center plate (23) is rotatably connected to the middle and front and rear parts of the auxiliary rollers (24), and there are multiple of them.

4. The batching device for producing water-based pigment paste according to claim 1, characterized in that: The mixing mechanism (5) includes a mounting frame (51), a mixing component (53) is provided in the middle of the mounting frame (51), and a limiting component (52) is provided in the lower part of the mounting frame (51).

5. The batching device for producing water-based pigment paste according to claim 4, characterized in that: The mounting bracket (51) has sliding grooves (511) on both the front and rear sides of its inner wall.

6. The batching device for producing water-based pigment paste according to claim 5, characterized in that: The limiting component (52) includes a first motor (521), which is fixedly connected to the mounting frame (51). A control rod (522) is fixedly connected to the output end of the first motor (521). The control rod (522) passes through the mounting frame (51) and is rotatably connected to the mounting frame (51). An auxiliary rod (523) is provided at the front of the control rod (522), and the auxiliary rod (523) is fixedly connected to the mounting frame (51).

7. The batching device for producing water-based pigment paste according to claim 6, characterized in that: The limiting component (52) also includes a connecting plate (527). The front and rear parts of the top of the connecting plate (527) are fixedly connected to a vertical rod (525). The top of the vertical rod (525) is fixedly connected to a slider (524). The slider (524) is slidably connected to the slide groove (511). The control rod (522) is threadedly connected to the two sliders (524) located at the rear. The auxiliary rod (523) is threadedly connected to the two sliders (524) located at the front. Limiting blocks (528) are fixedly connected to the sides of the two connecting plates (527) that are close to each other.

8. The batching device for producing water-based pigment paste according to claim 4, characterized in that: The mixing component (53) includes an electric rod (531), which is fixedly connected to the mounting bracket (51). A push rod (532) is movably connected to the output end of the electric rod (531). The push rod (532) is connected to the mounting bracket (51) through and movably. A housing (533) is fixedly connected to the bottom of the push rod (532). A cover plate (534) is fixedly connected to the bottom of the housing (533). A second motor (535) is fixedly connected to the top of the cover plate (534). A stirring rod (536) is fixedly connected to the output end of the second motor (535). The stirring rod (536) is connected to the cover plate (534) through and rotatably.

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