Reaction kettle for preparing high-efficiency textile auxiliary agent
By introducing a heating system consisting of a steam generator, a blower, and a U-shaped guide pipe into the reactor, combined with a rotating shaft and stirring blades, the problem of low preparation efficiency in traditional reactors has been solved, and efficient preparation of textile auxiliaries has been achieved.
Patent Information
- Application Number
- CN202520359079.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Traditional reaction vessels require prolonged stirring during the preparation of textile auxiliaries, resulting in low preparation efficiency.
A heating system combining a steam generator, a blower, and a U-shaped guide pipe, along with a rotating shaft and stirring blades, is used to achieve uniform heating and thorough mixing of materials, thereby increasing molecular motion speed and chemical reaction rate.
Uniform heating and thorough stirring significantly improved the preparation efficiency of textile auxiliaries.
Smart Images

Figure CN223788520U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile auxiliary agent preparation technology, and in particular to a high-efficiency reaction vessel for preparing textile auxiliary agents. Background Technology
[0002] Textile auxiliaries are chemicals that work in textile production in combination with fibers, fabrics, pigments, additives and other related substances to play an auxiliary role. These auxiliaries can significantly improve the processing performance of textiles, enhance product quality and endow textiles with various special functions and styles. They are diverse and can be divided into three main categories according to processing steps and uses: pretreatment agents for printing and dyeing, printing and dyeing auxiliaries and finishing agents.
[0003] In the textile chemical auxiliaries industry, the reaction vessel is an essential piece of equipment for the production of textile auxiliaries. It is mainly used to mix the materials to be mixed in the reaction vessel. However, traditional reaction vessels require a long time of stirring when processing textile auxiliaries, which reduces the efficiency of textile auxiliaries preparation. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a highly efficient reaction vessel for preparing textile auxiliaries.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A high-efficiency textile auxiliary agent preparation reactor includes a reactor shell, a partition fixedly installed inside the reactor shell, the partition dividing the reactor shell into a heating chamber and a stirring chamber, two fans embedded in the partition, and U-shaped guide pipes provided on both sides of the reactor shell, one end of the U-shaped guide pipe being inserted into the heating chamber and the other end of the U-shaped guide pipe being inserted into the stirring chamber;
[0007] A motor is fixedly installed on the top of the reactor shell. The motor drives a rotating shaft located inside the reactor shell. Stirring blades are installed on the rotating shaft and located in the stirring chamber. A steam generator is fixedly installed on the top of the reactor shell. Two steam delivery pipes are fixedly installed at the bottom of the steam generator, vertically inserted into the reactor shell and located in the heating chamber.
[0008] In addition, a preferred structure is that the outer wall of the reactor shell is provided with a material inlet, the bottom of the reactor shell is provided with a discharge valve, and a push-pullable plate is provided inside the material inlet.
[0009] Furthermore, in a preferred configuration, a control center is provided on the outer wall of the reactor shell, and a pressure relief valve is provided on the stirring chamber located on the outer wall of the reactor shell.
[0010] In addition, a preferred structure is that sealing rings are provided on both ends of the U-shaped guide tube, and the U-shaped guide tube is fixedly installed on the outer wall of the reactor shell by the mounting sleeve.
[0011] In addition, a preferred structure is that a bearing is embedded in the top of the reactor shell, and a rotating shaft is fixedly inserted into the bearing.
[0012] Furthermore, in a preferred configuration, the partition has a through hole in its center, through which a rotating shaft passes vertically.
[0013] The beneficial effects of this utility model are as follows:
[0014] In this invention, the textile auxiliary material in the reaction vessel is uniformly heated by the cooperation of the steam generator, the blower, and the U-shaped guide pipe. Then, the stirring blades thoroughly stir the textile auxiliary material, thereby increasing the movement speed of molecules in the material and increasing the collision frequency between molecules, thus accelerating the rate of chemical reaction and improving the preparation efficiency of textile auxiliary materials. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a reaction vessel for preparing high-efficiency textile auxiliaries proposed in this utility model;
[0016] Figure 2 This invention proposes a high-efficiency reaction vessel for preparing textile auxiliaries. Figure 1 Enlarged structural diagram at point A in the middle;
[0017] Figure 3 This is a schematic diagram of the internal structure of a reaction vessel for preparing high-efficiency textile auxiliaries proposed in this utility model;
[0018] Figure 4 This is a schematic diagram of the partition structure of a reaction vessel for preparing high-efficiency textile auxiliaries proposed in this utility model.
[0019] In the diagram: 1 Reactor shell, 101 Material inlet, 102 Discharge valve, 103 Push plate, 104 Heating chamber, 105 Stirring chamber, 2 U-shaped guide pipe, 21 Sealing ring, 3 Mounting sleeve, 4 Control center, 5 Motor, 6 Steam generator, 7 Pressure relief valve, 8 Rotary shaft, 9 Bearing, 10 Stirring blades, 11 Baffle, 111 Through hole, 12 Blower, 13 Steam conveying pipe. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-4A high-efficiency textile auxiliary preparation reactor includes a reactor shell 1, a partition 11 fixedly installed inside the reactor shell 1, the partition 11 dividing the reactor shell 1 into a heating chamber 104 and a stirring chamber 105, two fans 12 embedded in the partition 11, and U-shaped guide pipes 2 provided on both sides of the reactor shell 1, one end of the U-shaped guide pipe 2 inserted into the heating chamber 104 and the other end of the U-shaped guide pipe 2 inserted into the stirring chamber 105;
[0022] Among them, a motor 5 is fixedly installed on the top of the reactor shell 1, and a rotating shaft 8 is installed inside the reactor shell 1 driven by the motor 5. A stirring blade 10 is installed on the rotating shaft 8 and is located in the stirring chamber 105. A steam generator 6 is fixedly installed on the top of the reactor shell 1, and two steam delivery pipes 13 are fixedly installed at the bottom of the steam generator 6, which are vertically inserted into the reactor shell 1 and located in the heating chamber 104.
[0023] Meanwhile, the outer wall of the reactor shell 1 is provided with a material inlet 101, the bottom of the reactor shell 1 is provided with a discharge valve 102, and a push plate 103 that can be pushed and pulled is provided inside the material inlet 101 to ensure the internal sealing when the textile auxiliary materials are mixed and stirred for preparation.
[0024] Furthermore, a control center 4 is installed on the outer wall of the reactor shell 1, and a pressure relief valve 7 is installed on the outer wall of the reactor shell 1 on the stirring chamber 105. When the internal air pressure of the stirring chamber 105 is too high, the pressure relief valve 7 will start to work to ensure that the internal air pressure of the stirring chamber 105 is always maintained at a stable installed value.
[0025] Meanwhile, sealing rings 21 are provided on both ends of the U-shaped guide tube 2. The U-shaped guide tube 2 is fixedly installed on the outer wall of the reactor shell 1 by the mounting sleeve 3 to ensure the sealing of the heating chamber 104 and the stirring chamber 105.
[0026] Meanwhile, a bearing 9 is embedded in the top of the reactor shell 1, and a rotating shaft 8 is fixedly inserted into the bearing 9. When the rotating shaft 8 rotates, it will not cause the reactor shell 1 to rotate.
[0027] Furthermore, a through hole 111 is provided in the center of the partition 11, through which a rotating shaft 8 passes vertically, facilitating the rotation of the rotating shaft 8.
[0028] In this embodiment, by setting appropriate parameters through the control center 4, the steam generator 6 is started. The steam generated by the steam generator 6 enters the heating chamber 104 through two steam delivery pipes 13. At the same time, the push plate 103 is pushed to open the material inlet 101, allowing the pretreated textile auxiliary material to enter the stirring chamber 105 inside the reactor shell 1 through the material inlet 101. Then, the push plate 103 is pushed to close the material inlet 101. Next, the blower 12 is started, blowing the hot air in the heating chamber 104 towards the textile auxiliary material in the stirring chamber 105. Then, the hot air enters the heating chamber 104 through the U-shaped guide pipe 2, remixes with the steam, and is then blown towards the textile auxiliary material in the stirring chamber 105 by the blower 12, realizing hot air circulation heating, which makes the textile auxiliary material heated more evenly. At the same time, the motor 5 is started to drive the rotating shaft 8 to rotate at a uniform speed, thereby driving the stirring blades 10 to rotate synchronously. The material is fully and evenly stirred and mixed by the stirring blades 10 in the stirring chamber 105, thereby producing a chemical reaction.
[0029] When the internal pressure of the mixing chamber 105 is too high, it will be discharged through the pressure relief valve 7, so that the internal pressure of the reactor shell 1 is always maintained at a stable and safe value. After the preparation is completed, the textile auxiliary material is cooled down and the discharge valve 102 is opened to collect it for subsequent processing.
[0030] In this invention, the textile auxiliary material in the reactor is uniformly heated by the cooperation between the steam generator 6, the fan 5, and the U-shaped guide pipe 2. Then, the stirring blade 10 thoroughly stirs the textile auxiliary material, thereby increasing the speed of molecular movement in the material and increasing the frequency of collisions between molecules, thus accelerating the rate of chemical reaction and improving the preparation efficiency of textile auxiliary materials.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency textile auxiliary preparation reaction kettle comprising a reaction kettle shell (1), characterized in that, The reaction kettle shell (1) is internally fixedly installed with a partition plate (11), the partition plate (11) divides the reaction kettle shell (1) into a heating chamber (104) and a stirring chamber (105), the partition plate (11) is embeddedly installed with two fans (12), and the reaction kettle shell (1) is provided with U-shaped guide pipes (2) on both sides, one end of the U-shaped guide pipe (2) is inserted into the heating chamber (104), and the other end of the U-shaped guide pipe (2) is inserted into the stirring chamber (105); The reaction kettle shell (1) is internally fixedly installed with a partition plate (11), the partition plate (11) divides the reaction kettle shell (1) into a heating chamber (104) and a stirring chamber (105), the partition plate (11) is embeddedly installed with two fans (12), and the reaction kettle shell (1) is provided with U-shaped guide pipes (2) on both sides, one end of the U-shaped guide pipe (2) is inserted into the heating chamber (104), and the other end of the U-shaped guide pipe (2) is inserted into the stirring chamber (105); 2. The high-efficiency textile agent preparation reaction kettle according to claim 1, characterized in that, The reaction kettle shell (1) is externally provided with a material inlet (101), and the bottom of the reaction kettle shell (1) is provided with a discharge valve (102); the material inlet (101) is provided with a pushable push plate (103).
3. The high-efficiency textile agent preparation reaction kettle according to claim 1, characterized in that, The reaction kettle shell (1) is externally provided with a control center (4), and the stirring chamber (105) is provided with a pressure relief valve (7) on the outer wall of the reaction kettle shell (1).
4. The high-efficiency textile agent preparation reaction kettle according to claim 1, characterized in that, The U-shaped guide pipe (2) is provided with a sealing ring (21) on the periphery of both ends, and the U-shaped guide pipe (2) is fixedly installed on the outer wall of the reaction kettle shell (1) by a mounting sleeve (3).
5. The high-efficiency textile agent preparation reaction kettle according to claim 1, characterized in that, The reaction kettle shell (1) is externally provided with a control center (4), and the stirring chamber (105) is provided with a pressure relief valve (7) on the outer wall of the reaction kettle shell (1).
6. The high-efficiency textile agent preparation reaction kettle according to claim 1, characterized in that, The reaction kettle shell (1) is externally provided with a control center (4), and the stirring chamber (105) is provided with a pressure relief valve (7) on the outer wall of the reaction kettle shell (1). The partition plate (11) is provided with a through hole (111) in the center portion, and the rotating shaft (8) vertically penetrates the through hole (111).