Horseshoe-shaped vortex water extraction separator
By designing a horseshoe-shaped vortex water extraction separator, the problems of easy motor damage and poor vortex effect are solved, achieving a long service life, excellent vortex and efficient cooling, and improving the convenience of automated operation.
Patent Information
- Application Number
- CN202423085018.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing separators have motors that are easily damaged by water immersion, have short service life, poor vortex effect, and poor cooling effect, which increases operating costs.
The horseshoe-shaped vortex water extraction and separation machine is adopted, the variable frequency motor is separated from the bearing housing assembly, multiple sealing components are set, the cooling jacket wraps the shell, the shell assembly adopts a horseshoe-shaped structure, combined with an automatic control system, to improve the water resistance and vortex effect of the equipment.
It extends the service life of the equipment, reduces the probability of motor damage, improves the vortex effect and cooling and insulation performance, increases the degree of automation, and simplifies operation.
Smart Images

Figure CN223788644U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of separator technology, specifically to a horseshoe-shaped vortex water extraction and separation machine. Background Technology
[0002] Natural plant fibers have attracted much attention as a new environmentally friendly material. Plant fiber raw materials come from naturally growing plants and are a resource in nature that is abundant, renewable, recyclable, and pollution-free. In today's world where natural resources are becoming increasingly scarce, making full use of natural plant fibers, leveraging their unique functional properties, and developing new application areas is not only about the development and utilization of plant fibers and plant waste, but also an important part of today's environmental protection work.
[0003] Plant fibers require processing of the plants and screening into products of different mesh sizes before use. General separators have short service life, common circular inner cylinders have poor vortex effect, and the motors located at the bottom are easily damaged by water immersion, increasing the cost of use. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a horseshoe-shaped vortex water extraction and separation machine. The variable frequency motor and the bearing housing assembly are at a certain distance to prevent water from entering and extend the service life. The cooling jacket wraps the entire shell for better effect. At the same time, the shell assembly adopts a horseshoe-shaped structure with smaller right-angle arcs, resulting in better vortex effect.
[0005] To address the aforementioned technical problems, this utility model provides a horseshoe-shaped vortex water extraction and separation machine, comprising a frame and a vibrating screen assembly. A housing assembly is mounted on the frame, and a variable frequency motor is mounted at the bottom of the frame. A drive wheel is mounted at the output end of the variable frequency motor. An agitator is mounted at the bottom of the housing assembly, and a bearing seat assembly is mounted at the bottom of the agitator. The drive wheel is connected to the bearing seat assembly via a conveyor belt. A first drain pipe is mounted on the frame and connects to the housing assembly. The vibrating screen assembly includes a water tank at the bottom and multiple layers of screen mesh on the upper surface. The outlet of the first drain pipe corresponds to the top of the multiple layers of screen mesh, and a vibrating motor is mounted at the bottom of the multiple layers of screen mesh.
[0006] Furthermore, the housing assembly is provided with a top cover, a hinge is provided at the connection between one side of the top cover and the housing, and a latch is provided at intervals on the top of the housing corresponding to the position of the top cover. A first viewing window is provided on the top cover.
[0007] Furthermore, the housing assembly includes an inner housing and an outer housing, with a cooling jacket disposed between the inner housing and the outer housing.
[0008] Furthermore, the bearing housing assembly is provided with multiple sealing components around its periphery.
[0009] Furthermore, the top cover is provided with an exhaust pipe and a water inlet pipe, and the bottom of the housing assembly is provided with a refrigerant inlet pipe and a refrigerant outlet pipe.
[0010] Furthermore, the vibrating screen assembly includes an internal submersible pump, a second viewing window on the upper surface, and a second drain pipe connected to the water tank.
[0011] Furthermore, it includes an automatic control system inside the rack, and the rack is equipped with a central control touch screen connected to the automatic control system.
[0012] Furthermore, the cross-sectional shape of the housing assembly is horseshoe-shaped.
[0013] Furthermore, the bottom of the frame is equipped with casters.
[0014] The beneficial effects of this utility model are: 1. The distance between the variable frequency motor and the bearing housing assembly is increased to prevent water from leaking into the motor after the sealing structure on the bearing housing assembly is damaged, which would cause the motor to burn out;
[0015] 2. The bearing housing assembly is equipped with multiple sealing components. Through multiple seals, the probability of damage and leakage is lower and the service life is longer.
[0016] 3. The cooling jacket wraps around the entire barrel, resulting in better cooling and insulation performance;
[0017] 4. The refrigerant inlet pipe is located at the bottom to ensure that the refrigerant can be completely drained;
[0018] 5. The horseshoe-shaped shell components have smaller right-angle arcs, resulting in a better vortex effect;
[0019] 6. Utilizing PLC programming and touch screen operation, the speed, running time, and temperature are fully automatically controlled, resulting in a higher degree of automation and simpler operation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the frame structure of this utility model.
[0021] Figure 2 This is a top view of the frame structure of this utility model.
[0022] Figure 3 This is a schematic diagram of the structure of the vibrating screen assembly of this utility model.
[0023] Figure 4 This is a top view of the vibrating screen assembly of this utility model.
[0024] The following are the labels in the diagram: 1. Frame; 2. Variable frequency motor; 3. Drive wheel; 4. Agitator; 5. Bearing housing assembly; 6. Conveyor belt; 7. First drain pipe; 8. Water tank; 9. Multi-layer screen; 10. Vibrating motor; 11. Top cover; 12. Hinge; 13. Lock; 14. First viewing window; 15. Inner shell; 16. Outer shell; 17. Refrigeration jacket; 18. Multiple sealing assembly; 19. Exhaust pipe; 20. Water inlet pipe; 21. Refrigerant inlet pipe; 22. Refrigerant outlet pipe; 23. Submersible pump; 24. Second viewing window; 25. Second drain pipe; 26. Automatic control system; 27. Central control touch screen; 28. Filter screen; 29. Casters. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments described are not intended to limit the present invention.
[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0030] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0031] Reference Figures 1 to 4 As shown, an embodiment of the horseshoe-shaped vortex water extraction and separation machine of this utility model includes a frame 1 and a vibrating screen assembly. A housing assembly is provided on the frame 1, and a variable frequency motor 2 is provided at the bottom of the frame 1. A drive wheel 3 is provided at the output end of the variable frequency motor 2. A stirring paddle 4 is provided at the bottom of the housing assembly, and a bearing seat assembly 5 is provided at the bottom of the stirring paddle 4. The drive wheel 3 is connected to the bearing seat assembly 5 through a conveyor belt 6. A first drain pipe 7 connected to the housing assembly is provided on the frame 1. The vibrating screen assembly includes a water tank 8 at the bottom and a multi-layer screen 9 on the upper surface. The outlet position of the first drain pipe 7 corresponds to the top of the multi-layer screen 9, and a vibrating motor 10 is provided at the bottom of the multi-layer screen 9.
[0032] When in use, start the variable frequency motor 2 at the bottom. The variable frequency motor 2 drives the shaft in the bearing housing assembly 5 to rotate via the transmission belt, which in turn drives the stirring paddle 4 at the top to rotate, forming a very obvious vortex inside the housing assembly. By running in alternating forward and reverse directions at regular intervals, the plant is ground in a mixture of ice and water. At this time, the flaky objects will be intercepted by the filter screen 28 at the bottom of the housing assembly, and the remaining fibers will flow out with the water and enter the multi-layer screen 9 on the vibrating screen assembly through the first drain pipe 7. Start the vibrating motor 10 at the bottom, and the fibers can be sieved through the multi-layer screen 9 into fibers of different mesh sizes.
[0033] The housing assembly is provided with a top cover 11. A hinge 12 is provided at the connection between one side of the top cover 11 and the housing. A latch 13 is provided at intervals on the top of the housing corresponding to the position of the top cover 11. A first viewing window 14 is provided on the top cover 11. The first viewing window 14 allows the staff to observe the internal operating status in real time. The hinge 12 and the latch 13 cooperate to facilitate opening and closing the top cover 11.
[0034] The shell assembly includes an inner shell 15 and an outer shell 16. A cooling jacket 17 is provided between the inner shell 15 and the outer shell 16. The cooling jacket 17 wraps around the entire barrel of the shell assembly, resulting in better cooling and heat preservation.
[0035] The bearing housing assembly 5 is equipped with multiple sealing components 18 on its periphery, which reduces the probability of damage and leakage and extends its service life.
[0036] The top cover 11 is provided with an exhaust pipe 19 and a water inlet pipe 20. The bottom of the housing assembly is provided with a refrigerant inlet pipe 21 and a refrigerant outlet pipe 22, which are located at the bottom to ensure that the refrigerant can be completely discharged.
[0037] The vibrating screen assembly includes a submersible pump 23 installed inside, a second viewing window 24 installed on the upper surface, and a second drain pipe 25 connected to the water tank 8. The second viewing window 24 also allows staff to conveniently observe the internal operating status in real time.
[0038] The automatic control system 26 is located inside the frame 1. The frame 1 is equipped with a central control touch screen 27 connected to the automatic control system 26. The speed, running time and temperature are fully automatically controlled by PLC programming and touch screen operation, which is more automated and simpler to operate.
[0039] The cross-sectional shape of the housing component is horseshoe-shaped, with smaller right-angled arcs, resulting in a better vortex effect.
[0040] The bottom of the frame 1 is equipped with casters 29 for easy movement of the entire device.
[0041] Meanwhile, the entire device can not only extract plant fibers, but also be used for water extraction of active pharmaceutical ingredients, making it widely applicable and highly functional.
[0042] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A horse-shoe shaped vortex water extraction separator, characterized in that, Including frame (1) and vibrating screen assembly, the frame (1) is provided with a housing assembly, the bottom of the frame (1) is provided with a variable frequency motor (2), the output end of the variable frequency motor (2) is provided with a driving wheel (3), the bottom of the housing assembly is provided with a stirring paddle (4) and a filter screen (28), the bottom of the stirring paddle (4) is provided with a bearing seat assembly (5), the driving wheel (3) is connected to the bearing seat assembly (5) through a conveyor belt (6); The frame (1) is provided with a first liquid discharge pipe (7) connected to the housing assembly, the vibrating screen assembly includes a water tank (8) at the bottom and a multilayer screen (9) on the upper surface, the outlet position of the first liquid discharge pipe (7) corresponds to the top of the multilayer screen (9), and the multilayer screen (9) is provided with a vibrating motor (10) at the bottom.
2. The horseshoe vortex hydroextractor according to claim 1, characterized in that The housing assembly is provided with a top cover (11), one side of the top cover (11) is provided with a hinge (12) at the connection with the housing, the top of the housing is provided with a lock catch (13) at a position corresponding to the top cover (11), and the top cover (11) is provided with a first window (14).
3. The horseshoe vortex hydroextractor according to claim 1, characterized in that The housing assembly includes an inner housing (15) and an outer housing (16), and a refrigeration jacket (17) is arranged between the inner housing (15) and the outer housing (16).
4. The horseshoe vortex hydroextractor according to claim 1, characterized in that The bearing seat assembly (5) is provided with a plurality of sealing assemblies (18) on the circumferential side.
5. The horseshoe vortex hydroextractor according to claim 2, characterised in that The top cover (11) is provided with an exhaust pipe (19) and a water inlet pipe (20), and the bottom of the housing assembly is provided with a refrigerant inlet pipe (21) and a refrigerant outlet pipe (22).
6. The horseshoe vortex hydroextractor according to claim 1, characterized in that The vibrating screen assembly includes a submersible pump (23) arranged inside, a second window (24) arranged on the upper surface, and a second liquid discharge pipe (25) connected with the water tank (8).
7. The horseshoe vortex hydroextractor according to claim 1, characterized in that An automatic control system (26) is arranged in the frame (1), and a central control touch screen (27) connected with the automatic control system (26) is arranged on the frame (1).
8. The horseshoe vortex hydroextractor according to claim 1, characterized in that The cross-sectional shape of the housing assembly is horseshoe-shaped.
9. The horseshoe vortex hydroextractor according to claim 1, characterized in that The bottom of the frame (1) is provided with universal wheels (29).