Plate cleaning equipment based on ultrasonic waves

Abstract

The utility model discloses plate cleaning equipment based on ultrasonic waves, which relates to the technical field of plate cleaning equipment and comprises a plate uncoiling frame and a plate coiling frame which are oppositely arranged. An uncoiling guide roller, a plate head cutting machine, a plurality of plate ultrasonic cleaning mechanisms, a plate spraying cleaning mechanism, a plate drying mechanism, a tension adjuster and a coiling guide roller are sequentially arranged on one side of the plate uncoiling frame, and a plurality of water squeezing mechanisms are fixedly installed in the plate ultrasonic cleaning mechanisms and the plate spraying cleaning mechanism. According to the plate cleaning device, plates are cleaned through ultrasonic waves, damage to the surfaces of the plates can be reduced, the plate quality is improved, water in the cleaning pool can be driven to flow through operation of the water pump, then the water is filtered through the filter box, the water in the cleaning pool can be purified and recycled, the cleaning effect can be improved, and the cleaning effect is improved. And resource waste can be reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of board cleaning equipment, specifically to board cleaning equipment based on ultrasound. Background Technology

[0002] Boards are a commonly used material. In some special applications, there are generally high requirements for the cleanliness of the board surface. Before use, it is usually necessary to clean the dust and other impurities on the board surface. Board cleaning equipment is often used to clean the surface of the board.

[0003] Most existing board cleaning equipment uses contact cleaning, such as setting up a certain number of cleaning rollers inside the equipment to scrub the surface of the board. Although this can clean the surface of the board, the contact between the rollers and the surface of the board during use will cause some wear to the surface of the board, thus affecting the quality of the board and increasing production costs. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides an ultrasonic-based plate cleaning device, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an ultrasonic-based board cleaning device, including a board uncoiling frame and a board rewinding frame arranged opposite to each other. On one side of the board uncoiling frame, an uncoiling guide roller, a board head cutting machine, multiple board ultrasonic cleaning mechanisms, a board spray cleaning mechanism, a board drying mechanism, a tension regulator, and a rewinding guide roller are arranged in sequence. Multiple water squeezing mechanisms are fixedly installed inside the board ultrasonic cleaning mechanism and the board spray cleaning mechanism.

[0006] The ultrasonic cleaning mechanism for the board includes a cleaning tank. Multiple ultrasonic transducers are fixedly installed inside the cleaning tank, one above the other. Two first cylinders are symmetrically fixedly connected to the top of the cleaning tank on both sides. A bracket is fixedly connected to the top of the two first cylinders on one side. A conveyor roller is rotatably connected inside the bracket. The frequency of the ultrasonic transducers is 17K-23KHz. Ultrasonic waves of this frequency have a large amplitude and low energy density, which is suitable for cleaning large areas of board with heavy dirt.

[0007] Preferably, a water pump is provided on one side of the cleaning tank. The input end of the water pump is fixedly connected to a plurality of first branch pipes on one side of the interior of the cleaning tank. The output end of the water pump is fixedly connected to a filter box via a flexible hose. The outlet end of the filter box is fixedly connected to a plurality of second branch pipes on the other side of the interior of the cleaning tank. The operation of the water pump can drive the water in the cleaning tank to flow, and then filter it through the filter box. This can purify and recycle the water in the cleaning tank, which can not only improve the cleaning effect, but also reduce resource waste.

[0008] Preferably, the board spray cleaning mechanism includes a spray box, and multiple spray pipes are symmetrically fixedly connected to the bottom of the spray box. The spray pipes are inclined. A delivery pump connected to the spray pipes is fixedly installed on one side of the spray box. The delivery pump can deliver clean water into the spray pipes and spray it out, so as to spray and clean both sides of the board.

[0009] Preferably, the dewatering mechanism includes a first U-shaped frame, which is fixedly installed on the top of the corresponding cleaning tank and inside the spray box. A second cylinder is fixedly installed on the top of the first U-shaped frame, and a second U-shaped frame is fixedly connected to the bottom of the second cylinder. A first dewatering roller is rotatably connected inside the second U-shaped frame, and a second dewatering roller that cooperates with the first dewatering roller is rotatably connected to the bottom of the first U-shaped frame. After passing through the first and second dewatering rollers, the board can be dewatered on both sides under the action of the second cylinder to avoid water residue.

[0010] Preferably, the board drying mechanism includes a drying box, inside which two air boxes are symmetrically and fixedly connected. Multiple air nozzles are fixedly connected to one side of each of the two air boxes. A hot air blower connected to the air boxes is fixedly installed on one side of the drying box, which can dry both sides of the board with hot air and accelerate the drying speed of the board.

[0011] Preferably, the top of the drying box has multiple air outlets to facilitate airflow inside the drying box.

[0012] This invention provides an ultrasonic-based plate cleaning device. It has the following beneficial effects:

[0013] 1. This ultrasonic-based board cleaning equipment cleans the boards using ultrasonic waves, which reduces damage to the board surface and improves board quality, thus solving the problem that existing technologies that use cleaning brushes or similar tools to clean boards easily cause wear to the board surface.

[0014] 2. In this ultrasonic-based board cleaning equipment, the operation of the first cylinder can drive the conveyor roller to rise and fall, so that the board can be positioned in the middle of the upper and lower ultrasonic plates, which is convenient for ultrasonic cleaning. During the cleaning process, the operation of the water pump can drive the water in the cleaning tank to flow, and then filter it through the filter box. The water in the cleaning tank can be purified and recycled, which can not only improve the cleaning effect, but also reduce resource waste. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the ultrasonic cleaning mechanism for sheet metal of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the plate spray cleaning mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the board drying mechanism of this utility model.

[0019] In the diagram, 1. Uncoiling rack; 2. Rewinding rack; 3. Uncoiling guide roller; 4. Sheet head cutting machine; 5. Ultrasonic cleaning mechanism for sheet metal; 51. Cleaning tank; 52. Ultrasonic vibrating plate; 53. First cylinder; 54. Support frame; 55. Conveyor roller; 56. Water pump; 57. First branch pipe; 58. Filter box; 59. Second branch pipe; 6. Sheet metal spray cleaning mechanism; 61. Spray box; 62. Spray pipe; 7. Sheet metal drying mechanism; 71. Drying box; 72. Air box; 73. Air nozzle; 8. Dewatering mechanism; 81. First U-shaped frame; 82. Second cylinder; 83. Second U-shaped frame; 84. First dewatering roller; 85. Second dewatering roller; 9. Tension regulator; 10. Rewinding guide roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1:

[0022] like Figure 1As shown, the ultrasonic board cleaning equipment includes a board uncoiling frame 1 and a board rewinding frame 2 arranged opposite to each other. On one side of the board uncoiling frame 1, there are sequentially arranged an uncoiling guide roller 3, a board head cutting machine 4, multiple board ultrasonic cleaning mechanisms 5, a board spray cleaning mechanism 6, a board drying mechanism 7, a tension regulator 9, and a rewinding guide roller 10. Multiple squeezing mechanisms 8 are fixedly installed inside the board ultrasonic cleaning mechanism 5 and the board spray cleaning mechanism 6.

[0023] In use, the board is unwound from the uncoiling frame 1. The board then enters the ultrasonic cleaning mechanism 5 via the uncoiling guide roller 3 and the board head cutting machine 4 for ultrasonic cleaning. The ultrasonic frequency here is 17K-23KHz. This frequency of ultrasonic waves has a large amplitude and low energy density, making it suitable for cleaning large areas of heavily soiled boards. After ultrasonic cleaning, the board enters the board spray cleaning mechanism 6 for spray cleaning. During the ultrasonic cleaning and spray cleaning process, the board is squeezed multiple times by the water squeezing mechanism 8 to avoid excessive water residue. Then, it enters the board drying mechanism 7 for drying. Finally, it is conveyed to the board winding frame 2 via the tension regulator 9 and the winding guide roller 10 for winding. When the required length is reached, the board head cutting machine 4 automatically cuts the board. Ultrasonic cleaning of the board reduces damage to the board surface and improves the board quality, thus solving the problem of easy wear and tear on the board surface caused by cleaning with brushes in existing technologies.

[0024] Example 2:

[0025] like Figure 1 and Figure 2 As shown, the ultrasonic cleaning mechanism 5 for the sheet metal includes a cleaning tank 51. Multiple ultrasonic transducers 52 are fixedly installed vertically inside the cleaning tank 51. Two first cylinders 53 are symmetrically fixedly connected to both sides of the top of the cleaning tank 51. A bracket 54 is fixedly connected to the top of each of the two first cylinders 53 on one side. A conveyor roller 55 is rotatably connected inside the bracket 54. A water pump 56 is provided on one side of the cleaning tank 51. Multiple first branch pipes 57 are fixedly connected between the input end of the water pump 56 and one side of the interior of the cleaning tank 51. A filter box 58 is fixedly connected to the output end of the water pump 56 via a flexible hose. Multiple second branch pipes 59 are fixedly connected between the outlet end of the filter box 58 and the other side of the interior of the cleaning tank 51.

[0026] When the board is being cleaned in the cleaning tank 51, the conveyor rollers 55 on both sides can guide and transport the board. The operation of the first cylinder 53 can drive the conveyor rollers 55 to rise and fall, so that the board can be positioned in the middle of the upper and lower ultrasonic plates 52, which is convenient for ultrasonic cleaning. During the cleaning process, the water pump 56 can drive the water in the cleaning tank 51 to flow, and then filter it through the filter box 58. The water in the cleaning tank 51 can be purified and recycled, which can not only improve the cleaning effect, but also reduce resource waste.

[0027] Example 3:

[0028] like Figure 1 and Figure 3 As shown, the board spray cleaning mechanism 6 includes a spray box 61. Multiple spray pipes 62 are symmetrically fixedly connected to the bottom of the spray box 61. The spray pipes 62 are inclined. A delivery pump connected to the spray pipes 62 is fixedly installed on one side of the spray box 61.

[0029] The delivery pump can deliver clean water to the spray pipe 62 and spray it out, which can spray and clean both sides of the board.

[0030] Example 4:

[0031] like Figures 1 to 3 As shown, the dewatering mechanism 8 includes a first U-shaped frame 81, which is fixedly installed on the top of the corresponding cleaning tank 51 and inside the spray box 61. A second cylinder 82 is fixedly installed on the top of the first U-shaped frame 81, and a second U-shaped frame 83 is fixedly connected to the bottom of the second cylinder 82. A first dewatering roller 84 is rotatably connected inside the second U-shaped frame 83, and a second dewatering roller 85 that cooperates with the first dewatering roller 84 is rotatably connected to the bottom of the first U-shaped frame 81.

[0032] The operation of the second cylinder 82 can drive the first squeezing roller 84 at the top to move downwards, and together with the second squeezing roller 85, it can squeeze water from the surface of the board to avoid excessive moisture residue.

[0033] Example 5:

[0034] like Figure 1 and Figure 4 As shown, the board drying mechanism 7 includes a drying chamber 71. Two air boxes 72 are symmetrically and fixedly connected inside the drying chamber 71. Multiple air nozzles 73 are fixedly connected to opposite sides of each air box 72. A hot air blower connected to the air boxes 72 is fixedly installed on one side of the drying chamber 71. Multiple air outlets are provided on the top of the drying chamber 71, allowing for hot air drying of both sides of the board, thus accelerating the drying speed.

[0035] Working Principle: During use, the board is unwound from the uncoiling frame 1. The board then enters the ultrasonic cleaning mechanism 5 via the uncoiling guide roller 3 and the board head cutting machine 4 for ultrasonic cleaning. The ultrasonic frequency here is 17K-23KHz. This frequency of ultrasonic waves has a large amplitude and low energy density, making it suitable for cleaning large areas of heavily soiled boards. After ultrasonic cleaning, the board enters the board spray cleaning mechanism 6 for spray cleaning. During the ultrasonic cleaning and spray cleaning process, the board is squeezed multiple times by the water squeezing mechanism 8 to avoid excessive water residue. Then, it enters the board drying mechanism 7 for drying. Finally, it is conveyed to the board winding frame 2 via the tension regulator 9 and the winding guide roller 10 for winding. When the required length is reached, the board head cutting machine 4 automatically cuts the board. Ultrasonic cleaning of the board reduces damage to the board surface and improves the board quality, thus solving the problem of easy wear and tear on the board surface caused by cleaning with brushes in existing technologies.

[0036] When the board is being cleaned in the cleaning tank 51, the conveyor rollers 55 on both sides can guide and transport the board. The operation of the first cylinder 53 can drive the conveyor rollers 55 to rise and fall, so that the board can be positioned in the middle of the upper and lower ultrasonic plates 52, which is convenient for ultrasonic cleaning. During the cleaning process, the water pump 56 can drive the water in the cleaning tank 51 to flow, and then filter it through the filter box 58. The water in the cleaning tank 51 can be purified and recycled, which can not only improve the cleaning effect, but also reduce resource waste.

[0037] The operation of the second cylinder 82 can drive the first squeezing roller 84 at the top to move downwards, and together with the second squeezing roller 85, it can squeeze water from the surface of the board to avoid excessive moisture residue.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. Ultrasonic wave based plate cleaning apparatus comprising a plate unwinding stand (1) and a plate winding stand (2) disposed opposite to each other, characterized in that: The plate uncoiling frame (1) is provided with uncoiling guide roller (3), plate head cutting machine (4), a plurality of plate ultrasonic cleaning mechanism (5), plate spray cleaning mechanism (6), plate drying mechanism (7), tension regulator (9) and winding guide roller (10) in sequence on one side, a plurality of squeezing mechanism (8) are fixedly installed in the plate ultrasonic cleaning mechanism (5) and plate spray cleaning mechanism (6) inside; The plate ultrasonic cleaning mechanism (5) includes a cleaning tank (51), a plurality of ultrasonic vibration plates (52) are fixedly installed in the cleaning tank (51) in sequence from top to bottom, two first air cylinders (53) are fixedly connected to the top of the cleaning tank (51) on both sides, a support (54) is fixedly connected to the top of the first air cylinder (53) on one side, and a conveying roller (55) is rotatably connected in the support (54).

2. The ultrasonic-based panel cleaning apparatus of claim 1, wherein: One side of the cleaning tank (51) is provided with a water pump (56), a plurality of first branch pipes (57) are fixedly connected between the input end of the water pump (56) and one side of the inside of the cleaning tank (51), the output end of the water pump (56) is fixedly connected with a filter box (58) through a hose, and a plurality of second branch pipes (59) are fixedly connected between the water outlet end of the filter box (58) and the other side of the inside of the cleaning tank (51).

3. The ultrasonic-based panel cleaning apparatus of claim 1, wherein: The plate spray cleaning mechanism (6) includes a spray box (61), a plurality of spray pipes (62) are fixedly connected to the inner bottom of the spray box (61) in a symmetrical manner from top to bottom, the spray pipes (62) are inclinedly arranged, and a conveying pump is fixedly installed on one side of the spray box (61) and communicated with the spray pipes (62).

4. The ultrasonic-based panel cleaning apparatus of claim 3, wherein: The squeezing mechanism (8) includes a first U-shaped frame (81), the first U-shaped frame (81) is fixedly installed on the top of the corresponding cleaning tank (51) and the inside of the spray box (61), a second air cylinder (82) is fixedly installed on the top of the first U-shaped frame (81), a second U-shaped frame (83) is fixedly connected to the bottom end of the second air cylinder (82), a first squeezing roller (84) is rotatably connected in the second U-shaped frame (83), and a second squeezing roller (85) matched with the first squeezing roller (84) is rotatably connected to the bottom of the first U-shaped frame (81).

5. The ultrasonic-based panel cleaning apparatus of claim 1, wherein: The plate drying mechanism (7) includes a drying box (71), two air boxes (72) are fixedly connected in the drying box (71) in a symmetrical manner, a plurality of air nozzles (73) are fixedly connected to the opposite side of the two air boxes (72), and a hot air machine is fixedly installed on one side of the drying box (71) and communicated with the air box (72).

6. The ultrasonic-based panel cleaning apparatus of claim 5, wherein: A plurality of air outlets are formed in the top of the drying box (71).

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