Shaping device for lithium battery tab

By designing a lithium battery tab shaping device, which combines a shaping fixed mold and a cutting fixed mold with a cylinder-driven shaping moving mold and a cutting moving mold, the problem of low efficiency in the traditional lithium battery tab shaping process is solved, and continuous shaping and automatic unloading are achieved, thereby improving production efficiency.

CN223789361UActive Publication Date: 2026-01-13HENAN DINGLI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520056298.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-13
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Traditional lithium battery tab shaping processes are inefficient and involve cumbersome material sourcing, which affects processing efficiency.

Method used

Design a lithium battery tab shaping device, including a shaping fixed mold and a cutting fixed mold, combined with a cylinder-driven shaping moving mold and a cutting moving mold to realize continuous shaping and cutting operations, and realize automatic unloading through the material discharge hole.

Benefits of technology

It enables continuous shaping of lithium battery tabs, improves processing efficiency, simplifies the material handling process, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery tab shaping equipment, in particular to a shaping device of a lithium battery tab, which comprises a support plate, a shaping fixed die and a cutting fixed die are detachably mounted on the left side plate body and the right side plate body of the support plate respectively, and support frames are fixedly mounted on the left side plate body and the right side plate body of the support plate respectively. A first air cylinder is fixedly installed on a top plate body of the supporting frame located on the front side, a fixing plate is fixedly installed at the tail end of a telescopic shaft of the first air cylinder, a shaping movable mold is fixedly installed on the bottom face of the fixing plate and located over the shaping fixed mold, and a second air cylinder is fixedly installed on a top plate body of the other supporting frame and located over the shaping fixed mold. A movable mold plate is fixedly installed at the tail end of a telescopic shaft of the second air cylinder, a cutting movable mold is fixedly installed on the bottom face of the movable mold plate, and the cutting movable mold is located over the cutting fixed mold. According to the utility model, continuous shaping and processing operation are facilitated, and the efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of battery tab shaping equipment, specifically, to a lithium battery tab shaping device. Background Technology

[0002] In the field of lithium battery manufacturing, the tabs are key components that connect the internal and external circuits of the battery. Their shape, size and conductivity have a crucial impact on the overall performance of the battery. The tabs are usually made of metal sheets (such as copper or nickel) and are connected to the positive and negative current collectors of the battery by welding or mechanical connection, so as to conduct electricity and transmit current.

[0003] Traditional lithium battery tab shaping processes primarily employ stamping. During stamping, the closing of upper and lower dies presses out the desired shape, achieving the desired shaping effect. However, this type of stamping operation can only press a single metal sheet at a time, and after pressing, it needs to be removed from the mold for unloading. Although some molds are equipped with ejection mechanisms to remove the tabs, the unloading process still requires manual intervention, which is relatively cumbersome and affects processing efficiency. Therefore, we propose a lithium battery tab shaping device. Utility Model Content

[0004] The purpose of this invention is to provide a shaping device for lithium battery tabs to solve the defects mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A shaping device for lithium battery tabs includes a support plate. A shaping fixed mold and a cutting fixed mold are detachably mounted on the left and right sides of the support plate, respectively. Support frames are fixedly mounted on both sides of the support plate. A first cylinder is fixedly mounted on the top plate of the front support frame. A fixed plate is fixedly mounted at the end of the telescopic shaft of the first cylinder. A shaping moving mold is fixedly mounted on the bottom surface of the fixed plate, located directly above the shaping fixed mold. A second cylinder is fixedly mounted on the top plate of the other support frame. A moving template is fixedly mounted at the end of the telescopic shaft of the second cylinder. A cutting moving mold is fixedly mounted on the bottom surface of the moving template, located directly above the cutting fixed mold.

[0007] Preferably, the left and right sides of the support plate are respectively provided with a first rectangular groove and a second rectangular groove. The shaping mold is fixedly installed on the bottom wall of the first rectangular groove by a plurality of fastening screws, and the cutting mold is fixedly installed on the bottom wall of the second rectangular groove by a plurality of fastening screws.

[0008] Preferably, the bottom wall of the second rectangular groove is provided with a rectangular hole that communicates with the outside, and the cutting die is provided with a material discharge hole.

[0009] Preferably, the bottom of the support plate is fixedly equipped with a plurality of support legs arranged in a matrix, and the height of the support legs is greater than 60cm.

[0010] Preferably, two symmetrical guide sleeves are fixedly installed on the top surfaces of both the moving template and the fixed plate. A guide post is slidably connected inside the guide sleeve, and the guide post is fixedly installed on the corresponding support frame.

[0011] Preferably, the size of the rectangular hole is larger than the size of the blanking hole, and the size of the cutting moving die is adapted to the size of the blanking hole.

[0012] Preferably, two symmetrical side plates are fixedly installed on the side of the support plate. The two side plates are rotatably connected by a shaft and two symmetrical conveying rollers are connected to each other. A drive motor is coaxially installed at the end of one of the shafts, and gears are fixedly installed at the same end of both shafts. The two gears mesh with each other.

[0013] Preferably, the conveying roller is located on one side of the support frame and is parallel to the support frame, and the conveying roller is located on the side of the shaping moving mold away from the cutting moving mold.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model uses a fixed molding die, in conjunction with the downward movement of a moving molding die, to press out corresponding shapes of tabs onto a metal strip, thus completing the molding operation. A fixed cutting die, in conjunction with a moving cutting die, cuts the shaped tabs at the fixed cutting die location, severing the shaped tabs from the metal strip and completing the preparation operation. This achieves the effect of continuous molding processing and improved efficiency.

[0016] 2. This utility model uses a drop hole and a rectangular hole to facilitate the unloading operation of the cut plastic tabs as they fall downwards. The conveying rollers enable the conveying of strip metal, facilitating continuous processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is one of the exploded structural diagrams of this utility model;

[0019] Figure 3This is the second schematic diagram of the exploded structure of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0021] Figure 5 This is a partial structural schematic diagram of the present invention;

[0022] The meanings of the labels in the diagram are as follows:

[0023] 1. Support plate; 10. First rectangular groove; 11. Shaping mold; 12. Second rectangular groove; 121. Rectangular hole; 13. Cutting mold; 131. Blanking hole; 14. Support frame; 15. Support leg; 16. First cylinder; 161. Fixing plate; 162. Shaping moving mold; 17. Second cylinder; 171. Moving template; 172. Cutting moving mold; 18. Guide sleeve; 19. Guide post;

[0024] 2. Side plate; 20. Rotating shaft; 21. Conveyor roller; 22. Gear; 23. Drive motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 This utility model provides a technical solution: a shaping device for lithium battery tabs, including a support plate 1. A shaping mold 11 and a cutting mold 13 are detachably installed on the left and right sides of the support plate 1, respectively. Specifically, a first rectangular groove 10 and a second rectangular groove 12 are respectively provided on the left and right sides of the support plate 1. The shaping mold 11 is fixedly installed on the bottom wall of the first rectangular groove 10 by multiple fastening screws, and the cutting mold 13 is fixedly installed on the bottom wall of the second rectangular groove 12 by multiple fastening screws, so as to facilitate the fixing, installation and disassembly replacement operations.

[0027] Specifically, support frames 14 are fixedly installed on both the left and right sides of the support plate 1. A first cylinder 16 is fixedly installed on the top plate of the support frame 14 located on the front side. A fixed plate 161 is fixedly installed at the end of the telescopic shaft of the first cylinder 16. A shaping moving mold 162 is fixedly installed on the bottom surface of the fixed plate 161. The shaping moving mold 162 is located directly above the shaping fixed mold 11. As the shaping moving mold 162 moves downward, the metal strip between the shaping fixed mold 11 and the shaping moving mold 162 is shaped.

[0028] Specifically, a second cylinder 17 is fixedly installed on the top plate of another support frame 14. A movable template 171 is fixedly installed at the end of the telescopic shaft of the second cylinder 17. A cutting movable mold 172 is fixedly installed on the bottom surface of the movable template 171. The cutting movable mold 172 is located directly above the cutting fixed mold 13. When the shaped electrode tab on the metal strip moves between the cutting movable mold 172 and the cutting fixed mold 13, a cutting operation can be performed to separate the shaped electrode tab from the metal strip.

[0029] In this embodiment, a rectangular hole 121 communicating with the outside is provided on the bottom wall of the second rectangular groove 12, and a material discharge hole 131 is provided on the cutting mold 13. The material discharge hole 131 is used for the electrode tabs that have been shaped and cut off from the metal strip to fall down for unloading.

[0030] Specifically, multiple support legs 15 arranged in a matrix are fixedly installed at the bottom of the support plate 1. The height of the support legs 15 is greater than 60cm, so that the support legs 15 can be used for support operation.

[0031] Furthermore, two symmetrical guide sleeves 18 are fixedly installed on the top surfaces of both the moving template 171 and the fixed plate 161. Guide posts 19 are slidably connected inside the guide sleeves 18. The guide posts 19 are fixedly installed on the corresponding support frame 14, which serves to guide the moving template 171 and the fixed plate 161.

[0032] In addition, the size of the rectangular hole 121 is larger than the size of the blanking hole 131, and the size of the cutting moving die 172 is adapted to the size of the blanking hole 131 for normal cutting and blanking operations.

[0033] It is worth noting that two symmetrical side plates 2 are fixedly installed on the side of the support plate 1. The two side plates 2 are rotatably connected by two symmetrical upper and lower conveying rollers 21 through a rotating shaft 20. A drive motor 23 is coaxially installed at the end of one of the rotating shafts 20. Gears 22 are fixedly installed at the same end of both rotating shafts 20, and the upper and lower gears 22 mesh with each other. The conveying rollers 21 are located on one side of the support frame 14 and are parallel to the support frame 14. The conveying rollers 21 are located on the side of the forming moving mold 162 away from the cutting moving mold 172. The rotation of the upper and lower conveying rollers 21 enables the long strip of thin metal sheet to be conveyed to the forming fixed mold 11 and the cutting fixed mold 13 for processing.

[0034] When using the lithium battery tab shaping device of this utility model, a long strip of thin metal sheet is placed between two upper and lower conveying rollers 21. The drive motor 23 is connected to an external power source and made to work. When the drive motor 23 works, its output shaft rotates, which drives the conveying rollers 21 to rotate. The rotation of the conveying rollers 21 realizes the forward conveying of the strip of thin metal sheet.

[0035] After the strip metal sheet is conveyed to the shaping mold 11, the first cylinder 16 is activated and put into operation. When the first cylinder 16 is in operation, its telescopic shaft extends and drives the shaping moving mold 162 to move downward, thereby realizing the shaping operation of the metal strip between the shaping mold 11 and the shaping moving mold 162. After the shaping is completed, the telescopic shaft of the first cylinder 16 shortens and drives the shaping moving mold 162 to move upward. At this time, as the conveying roller 21 continues to rotate, the strip metal sheet can continue to be conveyed forward. At this time, the telescopic shaft of the first cylinder 16 continues to extend, so that the shaping operation can continue to be performed on other parts of the strip metal sheet.

[0036] When the shaped tab on the strip metal sheet moves to the cutting mold 13, the second cylinder 17 is activated and put into operation. When the second cylinder 17 is in operation, the telescopic shaft on it extends and drives the cutting moving mold 172 to move downward, so as to cut the shaped tab at the cutting mold 13. The cut tab can fall out from the dropping hole 131 and the rectangular hole 121 to complete the unloading.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for shaping the tabs of lithium batteries, comprising a support plate (1), characterized in that: The left and right side plate bodies of the support plate (1) are respectively detachably provided with a plastic forming fixed die (11) and a cutting fixed die (13), the left and right side plate bodies of the support plate (1) are respectively provided with a support frame (14), the top plate body of the support frame (14) on the front side is fixedly provided with a first air cylinder (16), the telescopic shaft end of the first air cylinder (16) is fixedly provided with a fixed plate (161), the bottom surface of the fixed plate (161) is fixedly provided with a plastic forming movable die (162), the plastic forming movable die (162) is located directly above the plastic forming fixed die (11), and the top plate body of the other support frame (14) is fixedly provided with a second air cylinder (17).

2. The apparatus for shaping lithium battery tabs of claim 1, wherein: The left and right side plate bodies of the support plate (1) are respectively provided with a first rectangular groove (10) and a second rectangular groove (12), the plastic forming fixed die (11) is fixedly installed on the bottom wall of the first rectangular groove (10) through a plurality of fastening screws, and the cutting fixed die (13) is fixedly installed on the bottom wall of the second rectangular groove (12) through a plurality of fastening screws.

3. The apparatus for shaping of lithium battery tabs as claimed in claim 2 wherein: The bottom wall of the second rectangular groove (12) is provided with a rectangular hole (121) in communication with the outside, and the cutting fixed die (13) is provided with a blanking hole (131).

4. The apparatus for shaping of lithium battery tabs of claim 1, wherein: The bottom of the support plate (1) is fixedly provided with a plurality of support legs (15) arranged in a matrix, and the height of the support leg (15) is greater than 60 cm.

5. The apparatus for shaping of lithium battery tabs as claimed in claim 1 wherein: The top surfaces of the movable die plate (171) and the fixed plate (161) are fixedly provided with two left and right symmetrical guide sleeves (18), the guide sleeves (18) are slidably connected with guide columns (19), and the guide columns (19) are fixedly installed on the corresponding support frames (14).

6. The apparatus for shaping of lithium battery tabs of claim 3, wherein: The size of the rectangular hole (121) is greater than that of the blanking hole (131), and the size of the cutting movable die (172) is matched with that of the blanking hole (131).

7. The apparatus for shaping of lithium battery tabs of claim 1, wherein: The side surfaces of the support plate (1) are fixedly provided with two front and rear symmetrical side edge plates (2), two upper and lower symmetrical conveying rollers (21) are rotatably connected between the two side edge plates (2) through rotating shafts (20), the end portion of one rotating shaft (20) is coaxially provided with a driving motor (23), the same end portions of the two rotating shafts (20) are fixedly provided with gears (22), and the gears (22) are meshed with each other.

8. The apparatus for shaping lithium battery tabs of claim 7, wherein: The conveying rollers (21) are located on one side of the support frame (14) and are parallel to the support frame (14), and the conveying rollers (21) are located on the side of the plastic forming movable die (162) away from the cutting movable die (172).