Multi-fold bending jig

Abstract

The multi-fold bending jig comprises a top plate, a hydraulic feeding mechanism, a continuous bending mechanism and a supporting and adjusting mechanism, the hydraulic feeding mechanism comprises a hydraulic cylinder, an installation push plate, a fixed supporting frame, a supporting frame and a guide wheel, and the continuous bending mechanism comprises a first motor, a second motor, transmission teeth, a semicircular wheel, a rotary disc and a bending frame. The hydraulic feeding mechanism achieves stable conveying of materials through precise matching of a hydraulic cylinder and a mounting push plate, the combined design of a fixed supporting frame and a supporting frame provides all-directional supporting for the materials, deformation and deviation in the feeding process are effectively prevented, the continuous bending mechanism adopts a double-motor driving system, and the continuous bending mechanism is convenient to operate. Through cooperative work of the first motor and the second motor, accurate bending control is achieved, stable transmission of bending force is ensured through combination of the transmission teeth and the semicircular wheels, and ideal bending reference is provided through parallel arrangement of the semicircular wheels and the guide wheels.

Description

TECHNICAL FIELD

[0001] The utility model relates to the bending technical field more specifically, it relates to a kind of multi-fold line bending fixture. BACKGROUND

[0002] The feeding system of existing bending fixture generally has stability problem, and the continuity and accuracy cannot be guaranteed by traditional mechanical pushing or manual feeding mode, so that the bending quality is unstable, material is prone to deviation or deformation in feeding process, affect subsequent bending accuracy, especially when processing material with larger length or softer material, the problem of unstable feeding is more prominent, simultaneously, lack effective guiding and supporting system, so that material is prone to shake or twist in conveying process, directly affect bending quality and production efficiency.

[0003] The supporting system of traditional bending fixture usually adopts fixed design, lacks flexible adjustment function, and different specifications, material needs different supporting position and supporting strength, but existing equipment is difficult to meet this personalized demand, and fixed supporting structure leads to that certain material cannot be effectively supported, is prone to deformation or damage in processing process, simultaneously, the singleness of supporting position also limits the application range of equipment, reduces production efficiency and product quality. TECHNICAL SOLUTION

[0004] (I) technical problem solved

[0005] In view of the problems in the prior art, the utility model provides a kind of multi-fold line bending fixture to solve the technical problems, such as the feeding instability in the bending process mentioned in the background art, and different supporting positions for different materials, but the existing device generally lacks the adjustment of supporting position.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: A plurality of crease bending fixture, including roof, hydraulic feeding mechanism, continuous bending mechanism and support adjusting mechanism, the hydraulic feeding mechanism includes hydraulic cylinder, installation push plate, fixed support frame, support frame and guide wheel, installation push plate is installed in one end of hydraulic cylinder, fixed support frame is fixedly installed on the top end face of roof, support frame is installed on the top end of roof, guide wheel is installed on the support frame, and the installation connection of bending material is installed on the installation push plate, and the other end is guided to the guide wheel by the fixed support frame, the continuous bending mechanism includes first motor, second motor, transmission tooth, semicircle wheel, carousel and bending frame, first motor and second motor are installed on the top end and bottom end of roof respectively, transmission tooth is installed on the output end of first motor, semicircle wheel is installed on one end of transmission tooth, semicircle wheel is arranged in parallel with guide wheel, carousel is installed on the output end of second motor, carousel is supported and rotatably installed on the roof, and two groups of bending frames are installed on the carousel, and the bending frame can be symmetrically pressed to the both ends of bending material.

[0008] The utility model further sets up, support adjusting mechanism includes adjusting support frame, joint pipe, joint rod, rotation tooth cover, longitudinal cover, screw rod frame and card slot, adjusting support frame swing installation is in the top end of roof, joint pipe is installed in the bottom end of adjusting support frame, one end of joint rod can be from the bottom of roof and is stretched into the inside of joint pipe, card slot is arranged on the side wall of joint rod, rotation tooth cover is transversely slidably installed on the side wall of joint pipe, screw rod frame is internally threadedly connected with rotation tooth cover, longitudinal cover is longitudinally slidably installed on the side wall of joint pipe, and the tooth plate is installed on the longitudinal cover, and the tooth plate is engagedly connected with one end of rotation tooth cover, and the screw rod can be away from the card slot.

[0009] The utility model further sets up, the top end of roof is equipped with mounting bracket, and hydraulic cylinder is installed and set up at the top end of mounting bracket, and mounting bracket provides hydraulic cylinder installation platform, and structural stability is strengthened.

[0010] The utility model further sets up, the bottom end of adjusting support frame is equipped with lateral plate, and the side wall bottom end of joint pipe is equipped with connecting plate, and connecting plate is installed on the top end surface of lateral plate, and the setting of connecting plate facilitates the stable installation of joint pipe.

[0011] The utility model further sets up, the top end of roof is equipped with adjusting hole, and adjusting hole is provided with multiple groups, and joint rod can be stretched through different adjusting holes and is stretched through lateral plate and joint pipe and is matched with quick joint setting, and adjusting hole provides multistage adjusting selection, and convenient quick installation positioning.

[0012] The utility model further sets up, the side wall of the clamping pipe is limited to rotate and is installed in the rotating ring, and the lock clamp is installed at the top of the rotating ring, the lock plate is installed at the bottom of the longitudinal sleeve, and the lock clamp can be rotatably clamped to the lock plate, so that the longitudinal sleeve is longitudinally fixed, the rotating ring and the lock clamp realize reliable fixing of clamping, and the operation is convenient and fast.

[0013] The utility model further sets up, the two ends of screw rod frame are symmetrically installed with guide blocks, and the guide blocks are matched with the inner wall of the clamping pipe and are slidably arranged, the guide blocks ensure accurate movement and enhance operation stability.

[0014] The utility model further sets up, the bottom end of the top plate is installed with a frame, the bottom end of the frame is in contact with the ground and is supported, and the frame is arranged to ensure stable support of the device.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a multi-fold crease bending jig, which has the following beneficial effects:

[0017] The utility model sets up hydraulic feeding mechanism, and the hydraulic feeding mechanism realizes stable conveying of material through the precise cooperation of the hydraulic cylinder and the mounting push plate, the combination design of the fixed support frame and the support frame provides omnibearing support for the material, effectively prevents deformation and deviation in the feeding process, the setting of the guide wheel system not only optimizes the conveying path of the material, but also provides reliable guiding effect, the addition of the mounting frame further enhances the installation stability of the hydraulic cylinder and improves the reliability of the whole feeding system.

[0018] The utility model sets up continuous bending mechanism, and the continuous bending mechanism adopts a double-motor driving system, realizes accurate bending control through the cooperative work of the first motor and the second motor, and the combination of the transmission gear and the semicircular wheel ensures stable transmission of the bending force, and the parallel setting of the semicircular wheel and the guide wheel provides an ideal bending reference, and the symmetrical installation of the bending frame on the turntable not only ensures uniform distribution of the bending force, but also improves the processing efficiency.

[0019] The utility model sets up support adjusting mechanism, provides omnibearing adjustable performance through the combination of the adjusting support, the clamping system and the precise adjusting component, and a plurality of adjusting holes are designed to provide rich support position selection for different specifications of material. The quick connection design of the clamping pipe and the clamping rod simplifies the adjusting process, and the cooperation of the rotating tooth sleeve and the screw rod frame realizes accurate strength adjustment. The meshing transmission of the longitudinal sleeve and the tooth plate ensures the accuracy of adjustment, and the design of the rotating ring and the lock clamp provides reliable fixing effect. ACCURACY

[0020] Figure 1 It is a structure schematic view of the device in the utility model in the unused state.

[0021] Figure 2 This is a schematic diagram of the continuous bending mechanism in this utility model;

[0022] Figure 3 This is a schematic diagram of the support and adjustment mechanism in this utility model;

[0023] Figure 4 These are schematic diagrams of the support and adjustment mechanism from different perspectives in this utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the support and adjustment mechanism in this utility model.

[0025] In the diagram: 1. Top plate; 2. Hydraulic cylinder; 3. Mounting push plate; 4. Fixed support frame; 5. Support frame; 6. Guide wheel; 7. First motor; 8. Second motor; 9. Transmission gear; 10. Semi-circular wheel; 11. Turntable; 12. Bending frame; 13. Adjusting support frame; 14. Clip-on pipe; 15. Clip-on rod; 16. Rotating gear sleeve; 17. Longitudinal sleeve; 18. Screw frame; 19. Slot; 20. Mounting frame; 21. Side plate; 22. Connecting plate; 23. Adjusting hole; 24. Rotating ring; 25. Guide block; 26. Frame; 601. Locking clamp; 602. Locking plate; 201. Gear plate. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5A multi-crease bending fixture includes a top plate 1, a hydraulic feeding mechanism, a continuous bending mechanism, and a support adjustment mechanism. The hydraulic feeding mechanism includes a hydraulic cylinder 2, a mounting push plate 3, a fixed support frame 4, a support frame 5, and a guide wheel 6. The mounting push plate 3 is mounted on one end of the hydraulic cylinder 2, the fixed support frame 4 is fixedly mounted on the top end face of the top plate 1, the support frame 5 is mounted on the top end of the top plate 1, and the guide wheel 6 is mounted on the support frame. The material to be bent is mounted on the mounting push plate 3, and the other end is guided to the guide wheel 6 by the fixed support frame 4. The continuous bending mechanism includes... The system comprises a first motor 7, a second motor 8, a transmission gear 9, a semi-circular wheel 10, a turntable 11, and a bending frame 12. The first motor 7 and the second motor 8 are respectively installed at the top and bottom ends of the top plate 1. The transmission gear 9 is installed at the output end of the first motor 7. The semi-circular wheel 10 is installed at one end of the transmission gear 9 and is arranged parallel to the guide wheel 6. The turntable 11 is installed at the output end of the second motor 8 and is rotatably mounted on the top plate 1. Two sets of bending frames 12 are installed on the turntable 11 and can symmetrically press the two ends of the material to be bent.

[0030] In this embodiment, the hydraulic cylinder 2 drives the mounting push plate 3 for material conveying. During operation, the bent material is fixed on the mounting push plate 3, and the hydraulic cylinder 2 pushes the material forward. The fixed support frame 4 provides support and guidance for the material at the top of the top plate 1. After passing the fixed support frame 4, the material is guided by the guide wheel 6. The cooperation between the support frame 5 and the guide wheel 6 ensures that the material remains stable during the conveying process, preventing the material from shifting or deforming. The entire feeding process is smooth and controllable, providing accurate material positioning for the subsequent bending process. The first motor 7 drives the transmission gear 9 to rotate the semi-circular wheel 10. The semi-circular wheel 10 and the guide wheel 6 are set parallel to form a bending reference. The second motor 8 controls the turntable 11 to move, driving two sets of symmetrically arranged bending frames 12 to operate. When the material reaches the designated position, the bending frame 12 applies pressure to both ends of the material, and the bending is completed with the indirect pressing and guiding action of the semi-circular wheel 10. This bidirectional bending method ensures the continuity and accuracy of the crease.

[0031] The support and adjustment mechanism includes an adjustment support 13, a retaining tube 14, a retaining rod 15, a rotating gear sleeve 16, a longitudinal sleeve 17, a lead screw frame 18, and a retaining groove 19. The adjustment support 13 is movably installed at the top end of the top plate 1. The retaining tube 14 is installed at the bottom end of the adjustment support 13. One end of the retaining rod 15 can extend through the bottom of the top plate 1 and into the interior of the retaining tube 14. The retaining groove 19 is provided on the side wall of the retaining rod 15. The rotating gear sleeve 16 is laterally slidably installed on the side wall of the retaining tube 14. The lead screw frame 18 is threadedly connected to the interior of the rotating gear sleeve 16. The longitudinal sleeve 17 is longitudinally slidably installed on the side wall of the retaining tube 14. The toothed plate 201 is installed on the longitudinal sleeve 17 and meshes with one end of the rotating gear sleeve 16. The lead screw can extend into or away from the retaining groove 19.

[0032] In this embodiment, the adjusting support 13 is movably installed on the top of the top plate 1. The locking tube 14 and the locking rod 15 form a basic support structure. The locking rod 15 passes through different adjusting holes 23 and extends into the locking tube 14 to fix the adjusting support 13 in different positions. The user operates the longitudinal sleeve 17 to slide longitudinally, causing the toothed plate 201 to drive the rotating toothed sleeve 16 to rotate, causing the lead screw frame 18 to extend into or away from the slot 19, thereby fixing or disassembling the locking rod 15, and thus fixing and adjusting the position of the adjusting support 13.

[0033] Please see Figures 1-5 As a supplementary embodiment of a multi-crease bending fixture for a hydraulic feeding mechanism, continuous bending mechanism, and support adjustment mechanism: A mounting bracket 20 is installed at the top end of the top plate 1, and a hydraulic cylinder 2 is installed at the top end of the mounting bracket 20. A side plate 21 is installed at the bottom end of the adjusting support 13, and a connecting plate 22 is installed at the bottom end of the side wall of the clamping pipe 14. The connecting plate 22 is fitted onto the top end face of the side plate 21. An adjusting hole 23 is provided on the top plate 1, and multiple sets of adjusting holes 23 are provided. The clamping rod 15 can extend through different adjusting holes 23 and extend through the side plate 21. The guide plate 21 and the clamping tube 14 are quickly engaged. The upper limit of the side wall of the clamping tube 14 is rotatably mounted on the rotating ring 24, and the locking clamp 601 is mounted on the top of the rotating ring 24. The locking plate 602 is mounted on the bottom of the longitudinal sleeve 17, and the locking clamp 601 can rotate to clamp the locking plate 602, so that the longitudinal sleeve 17 is longitudinally fixed. The upper and lower ends of the screw frame 18 are symmetrically equipped with guide blocks 25, and the guide blocks 25 are slidably mounted on the inner wall of the clamping tube 14. The bottom end of the top plate 1 is equipped with a frame 26, and the bottom end of the frame 26 is in contact with the ground for support.

[0034] More specifically, the support adjustment mechanism is adjusted according to the bending and material requirements. A suitable adjustment hole 23 position is selected, and each component is fixed using a snap-fit ​​system. The working status of the guide system is checked. The bending material is installed onto the mounting push plate 3, confirming that the material matches the fixed support 4. The position of the guide wheel 6 is adjusted to ensure accurate guidance. The hydraulic cylinder 2 is activated to push the material forward. The material is guided by the guide wheel 6 system and, upon reaching the bending position, the motor is activated. The bending frame 12 reciprocates, pressing against both ends of the material. Feeding continues according to the crease requirements, with the motor system working in tandem. The longitudinal sleeve 17 is fixed using the locking clamp 601, the guide block 25 ensures the movement accuracy of the lead screw frame 18, and the frame 26 provides stable support.

[0035] In summary, during the use or operation of the overall equipment: when the hydraulic feeding mechanism is required, the hydraulic cylinder 2 drives the mounting push plate 3 to transport materials. During operation, the bent material is fixed on the mounting push plate 3, and the hydraulic cylinder 2 pushes the material forward. The fixed support frame 4 provides support and guidance for the material at the top of the top plate 1. After passing through the fixed support frame 4, the material is guided by the guide wheel 6. The cooperation between the support frame 5 and the guide wheel 6 ensures that the material remains stable during the conveying process, preventing the material from shifting or deforming. The entire feeding process is smooth and controllable, providing accurate material positioning for the subsequent bending process.

[0036] When the continuous bending mechanism is in operation, the first motor 7 drives the transmission gear 9 to rotate the semi-circular wheel 10. The semi-circular wheel 10 and the guide wheel 6 are set parallel to form a bending reference. The second motor 8 controls the turntable 11 to move, which drives the two sets of symmetrically arranged bending frames 12 to operate. When the material reaches the designated position, the bending frames 12 apply pressure to both ends of the material respectively. The bending is completed in conjunction with the indirect pressing and guiding effect of the semi-circular wheel 10. This bidirectional bending method ensures the continuity and accuracy of the crease.

[0037] When the adjustment mechanism needs support, the adjustment support 13 is movably installed on the top of the top plate 1. The locking tube 14 and the locking rod 15 form a basic support structure. The locking rod 15 passes through different adjustment holes 23 and extends into the locking tube 14 to fix the adjustment support 13 in different positions. The user operates the longitudinal sleeve 17 to slide longitudinally, causing the toothed plate 201 to drive the rotating toothed sleeve 16 to rotate, causing the screw frame 18 to extend into or away from the slot 19, thereby fixing or removing the locking rod 15, and thus fixing and adjusting the position of the adjustment support 13.

[0038] Adjust the support adjustment mechanism according to the bending and material requirements, select the appropriate adjustment hole 23 position, fix each component through the snap-fit ​​system, check the working status of the guide system, install the bending material onto the mounting push plate 3, confirm that the material matches the fixed support 4, adjust the position of the guide wheel 6 to ensure accurate guidance, start the hydraulic cylinder 2 to push the material forward, guide the material through the guide wheel 6 system, and start the motor when it reaches the bending position. The bending frame 12 reciprocates to press the two ends of the material, continuously feeding the material according to the crease requirements, with the motor system working in coordination. Fix the longitudinal sleeve 17 through the locking clamp 601, the guide block 25 ensures the movement accuracy of the lead screw frame 18, and the frame 26 provides stable support.

[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A multi-crease bending fixture, comprising a top plate (1), a hydraulic feeding mechanism, a continuous bending mechanism, and a support adjustment mechanism, characterized in that: The hydraulic feeding mechanism includes a hydraulic cylinder (2), a mounting push plate (3), a fixed support frame (4), a support frame (5), and a guide wheel (6). The mounting push plate (3) is installed at one end of the hydraulic cylinder (2), the fixed support frame (4) is fixedly installed on the top end face of the top plate (1), the support frame (5) is installed at the top end of the top plate (1), and the guide wheel (6) is installed on the support frame. The bent material is connected to the mounting push plate (3), and the other end is guided by the fixed support frame (4) to the guide wheel (6). The continuous bending mechanism includes a first motor (7) and a second motor (8). The top plate (1) is equipped with a transmission gear (9), a semi-circular wheel (10), a turntable (11), and a bending frame (12). The first motor (7) and the second motor (8) are respectively installed at the top and bottom ends of the top plate (1). The transmission gear (9) is installed at the output end of the first motor (7). The semi-circular wheel (10) is installed at one end of the transmission gear (9). The semi-circular wheel (10) is set parallel to the guide wheel (6). The turntable (11) is installed at the output end of the second motor (8). The turntable (11) is supported and rotated on the top plate (1). Two sets of bending frames (12) are installed on the turntable (11).

2. The multi-crease bending fixture according to claim 1, characterized in that: The support and adjustment mechanism includes an adjustment support (13), a retaining tube (14), a retaining rod (15), a rotating gear sleeve (16), a longitudinal sleeve (17), a lead screw frame (18), and a retaining groove (19). The adjustment support (13) is movably installed at the top end of the top plate (1). The retaining tube (14) is installed at the bottom end of the adjustment support (13). One end of the retaining rod (15) can extend from the bottom of the top plate (1) and into the interior of the retaining tube (14). The retaining groove (19) is set on the side wall of the retaining rod (15). The rotating gear sleeve (16) is slidably installed laterally on the side wall of the retaining tube (14). The lead screw frame (18) is threadedly connected to the interior of the rotating gear sleeve (16). The longitudinal sleeve (17) is slidably installed longitudinally on the side wall of the retaining tube (14). The toothed plate (201) is installed on the longitudinal sleeve (17).

3. The multi-crease bending fixture according to claim 1, characterized in that: The top end of the top plate (1) is provided with a mounting bracket (20), and the hydraulic cylinder (2) is installed at the top end of the mounting bracket (20).

4. A multi-crease bending fixture according to claim 2, characterized in that: The bottom end of the adjusting support (13) is provided with a side plate (21), and the bottom end of the side wall of the clamping pipe (14) is provided with a connecting plate (22), and the connecting plate (22) is installed on the top end face of the side plate (21).

5. A multi-crease bending fixture according to claim 4, characterized in that: The top plate (1) is provided with adjustment holes (23), and there are multiple sets of adjustment holes (23). The locking rod (15) can extend through different adjustment holes (23) and extend through the side plate (21) to cooperate with the locking tube (14) for quick locking.

6. A multi-crease bending fixture according to claim 2, characterized in that: The upper limit of the side wall of the card tube (14) is rotatably mounted on a rotating ring (24), and the locking clip (601) is mounted on the top of the rotating ring (24). The locking plate (602) is mounted on the bottom of the longitudinal sleeve (17), and the locking clip (601) can be rotatably clamped towards the locking plate (602) so that the longitudinal sleeve (17) is longitudinally fixed.

7. A multi-crease bending fixture according to claim 2, characterized in that: The lead screw frame (18) is symmetrically equipped with guide blocks (25) at both the upper and lower ends, and the guide blocks (25) are slidably set on the inner wall of the clamping tube (14) for guidance.

8. A multi-crease bending fixture according to claim 1, characterized in that: A frame (26) is installed at the bottom end of the top plate (1), and the bottom end of the frame (26) is in contact with the ground for support.

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