Auxiliary fixing mechanism of artificial intelligence flash welding equipment
By designing an auxiliary fixing mechanism for the AI-powered flash welding equipment, the problems of unstable equipment fixation and adaptability to different rail heights were solved, thereby improving the stability and applicability of the equipment and ensuring the stability and quality of the welding process.
Patent Information
- Application Number
- CN202520273109.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-20
AI Technical Summary
The existing friction-assisted rail flash welding equipment has low stability in its fixing method and cannot adapt to the needs of different rail heights.
An auxiliary fixing mechanism for an artificial intelligence flash welding equipment was designed, including a frame, a slide, a rotating frame, a fixing tube, and an adjustment component. The equipment height can be changed by adjusting the component, the fixing area can be expanded by extending the component, and the angle of the rotating frame can be fixed by limiting the component, thereby achieving the stability and applicability of the equipment.
This improves the stability and applicability of the equipment, enabling it to adapt to different rail heights and ensuring the stability and quality of the welding process.
Smart Images

Figure CN223789713U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flash welding equipment technical field more specifically to a kind of auxiliary fixing mechanism of artificial intelligence flash welding equipment. BACKGROUND
[0002] The welding methods of steel rail mainly have contact welding, pressure welding and aluminum heat welding three kinds, wherein contact welding is also called flash welding, with the characteristics of short heating time, no filler metal is needed in welding process, and good welding quality, with the development of the times, flash welding machine has realized intelligent control.
[0003] Through retrieval, the Chinese patent with the publication number CN219358247U discloses a friction-assisted steel rail flash welding equipment, which improves the mechanical properties and welding quality of the welded joint. However, it only relies on a static frame to fix and support the entire equipment, and the fixing method is eccentric, resulting in low stability of the equipment. UTILITY MODEL CONTENT
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an auxiliary fixing mechanism of artificial intelligence flash welding equipment to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical scheme: an auxiliary fixing mechanism of artificial intelligence flash welding equipment, comprising a frame body, a sliding frame is slidably connected to the top inner wall of the frame body, and the sliding frame and the frame body are connected through an adjusting assembly, a connecting seat is welded to each corner of the outer wall of the bottom of the sliding frame, and the connecting seat is fixed to the external flash welding equipment, two symmetrically distributed rotating frames are rotatably connected to the outer walls of both sides of the frame body, a fixed tube is welded to the top of each rotating frame, an extension assembly is arranged in the fixed tube to extend the length of the fixed tube, a limiting assembly is arranged on both sides of the frame body to fix the angle of the rotating frame, the artificial intelligence flash welding equipment has user interaction layer (operation interface), AI decision layer (deep learning model and welding process knowledge base), data acquisition and control layer (PLC / sensor) and other intelligent functions, can optimize welding parameters (current, voltage, pressure, time, etc.) through machine learning, and realizes real-time detection of weld quality based on vision / infrared sensor, simultaneously dynamically predicts equipment failure and generates maintenance suggestions.
[0006] As a further scheme of the utility model, the adjusting assembly comprises a threaded rod, the threaded rod is rotatably connected to the top outer wall of the frame body, and one end of the threaded rod penetrates through the sliding frame and is threadedly connected with the sliding frame.
[0007] As a further scheme of the utility model, the extension assembly comprises two slide rods, both of which are slidingly connected in the fixed tube, a connecting assembly for driving the two slide rods to move towards each other is arranged between the two slide rods, and one end of each of the two slide rods is rotatably connected with a supporting block.
[0008] As a further scheme of the utility model, the connecting assembly comprises a screw hole, the screw hole is arranged on one side of the slide rod, a bidirectional screw rod is arranged between the two adjacent slide rods, both ends of the bidirectional screw rod are arranged in the screw hole and are threadedly connected with the screw hole.
[0009] As a further scheme of the utility model, the limiting assembly comprises a fixed frame, the fixed frame is welded on one side of the frame body, slide holes are arranged on the outer walls of the two sides of the fixed frame, a plug-in frame is slidingly connected in the slide hole, a spring is arranged in the slide hole, both ends of the spring are in contact with one side of the slide hole and the plug-in frame respectively, and plug-in holes are arranged on the two sides of the rotating frame, and one end of the plug-in frame can be inserted into the plug-in hole.
[0010] As a further scheme of the utility model, a rotating disc is fixed to the middle part of the bidirectional screw rod through a bolt, and an avoiding groove is arranged on the outer wall of one side of the fixed tube, and the bottom of the rotating disc is located in the avoiding groove.
[0011] As a further scheme of the utility model, the two sides of the frame body are provided with two groups of symmetrically distributed fixed groups, each fixed group comprises two symmetric elastic clamping frames, the elastic clamping frames are bonded on one side of the frame body, and the elastic clamping frames clamp the rotating frame.
[0012] As a further scheme of the utility model, a fixed plate is welded on the top of each plug-in frame, and one end of the fixed plate passes through the slide hole.
[0013] The utility model discloses a technical effect and advantage:
[0014] 1. The utility model discloses a frame body and rotating frame are equipped with, make the gravity center of device lower, can make the gravity center of device and the coincidence of rail simultaneously, because the support point of flash welding equipment is on the frame body, make the support point of flash welding equipment and frame body shift to the frame body, and then improve the stability of device.
[0015] 2. The utility model discloses an extension assembly is equipped with, and two slide rods move outward simultaneously, thereby making the supporting block away from the fixed tube, and then expanding the length of fixed tube, thereby expanding the contact area of fixed tube and ground or tie -bearer, further improve the stability of device.
[0016] 3. The utility model discloses an adjusting assembly is equipped with, and the slide frame moves on the top of frame body upwards or downwards, and then changes the height of flash welding equipment, thereby using the height of different steel rails, improve the applicability of device. DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0018] Figure 2 It is a partial enlarged structure schematic view of the utility model.
[0019] Figure 3 It is a fixed pipe sectional structure schematic view of the utility model.
[0020] Figure 4 It is a fixed frame sectional structure schematic view of the utility model.
[0021] The figure mark is: 1, frame body;2, sliding bracket;3, threaded rod;4, connecting seat;5, rotating frame;6, fixed frame;7, jack;8, elastic card frame;9, fixed pipe;10, rotating disc;11, sliding rod;12, two-way screw;13, screw hole;14, support block;15, avoid location groove;16, insert frame;17, sliding hole;18, fixed plate;19, spring. Specific implementation
[0022] The technical scheme in the utility model will be described clearly and completely in combination with the drawings in the utility model, and in addition, the form of each structure recorded in the following implementation is only an example, and the utility model is not limited to each structure recorded in the following implementation, and all other implementations obtained by the ordinary skilled in the art without making creative labor belong to the protection scope of the utility model.
[0023] Refer to Figures 1-4The utility model provides an auxiliary fixing mechanism of artificial intelligence flash butt welding equipment, including frame body 1, the top inner wall sliding connection of frame body 1 has sliding frame 2, and sliding frame 2 is connected with frame body 1 through adjusting assembly, and the four corners of sliding frame 2 bottom outer wall all are welded with connecting seat 4, and connecting seat 4 is fixed with the flash butt welding equipment of outside, the both sides outer wall of frame body 1 all are rotatably connected with two symmetrical distribution's rotating frame 5, the top of multiple rotating frame 5 all are welded with fixed tube 9, and fixed tube 9 is equipped with the extension assembly of extension fixed tube 9 length, the both sides of frame body 1 all are equipped with the limiting component of fixed rotating frame 5 angle, when using, the flash butt welding equipment is installed on connecting seat 4, then frame body 1 is placed on the steel rail, the height of flash butt welding equipment is changed through adjusting assembly, to make the flash butt welding equipment cooperate with the steel rail, rotating rotating frame 5, uses the angle of limiting component and fixes rotating frame 5, at this moment, fixed tube 9 will contact with ground or sleeper, uses the extension assembly and extends fixed tube 9 length, to make the grounding area of frame body 1 both sides expand, make the gravity center of device reduce, can make the gravity center of device and iron rail coincide simultaneously, because the support point of flash butt welding equipment is on frame body 1, to make the support point of flash butt welding equipment and frame body 1 shift to frame body 1, and then improve the stability of device.
[0024] Wherein, adjusting assembly includes threaded rod 3, threaded rod 3 rotatably connects on the top outer wall of frame body 1, and one end of threaded rod 3 passes through sliding frame 2 and is threadedly connected with sliding frame 2, rotates threaded rod 3, to make sliding frame 2 move upwards or downwards on the top of frame body 1, and then change the height of flash butt welding equipment, to use the height of different steel rails, improve the applicability of device.
[0025] Wherein, extension assembly includes two slide rods 11, two slide rods 11 are slidably connected in fixed tube 9, two slide rods 11 are equipped with connecting assembly between two slide rods 11 drive two slide rods 11 do the relative motion, one end of two slide rods 11 is rotatably connected with support block 14, through connecting assembly make two slide rods 11 move outward simultaneously, to make support block 14 away from fixed tube 9, and then expand the length of fixed tube 9, to expand the contact area of fixed tube 9 and ground or sleeper, further improve the stability of device.
[0026] Wherein, connecting assembly includes wire hole 13, wire hole 13 is set up in one side of slide rod 11, and two slide rods 11 are equipped with bidirectional screw rod 12 between two adjacent slide rods 11, and both ends of bidirectional screw rod 12 are in wire hole 13, and are threadedly connected with wire hole 13, rotates bidirectional screw rod 12, under the action of screw, will push slide rod 11 slide in fixed tube 9, and then make two slide rods 11 do the relative motion, the middle part of bidirectional screw rod 12 is fixed with rotating disc 10 through bolt, and one side outer wall of fixed tube 9 is provided with the position avoiding groove 15, and the bottom of rotating disc 10 is located in the position avoiding groove 15, and rotating disc 10 can drive bidirectional screw rod 12 to rotate.
[0027] The limiting assembly comprises a fixed frame 6 welded on one side of the frame body 1, sliding holes 17 are formed in the outer walls of the two sides of the fixed frame 6, plug frames 16 are slidably connected in the sliding holes 17, springs 19 are placed in the sliding holes 17, the two ends of the springs 19 are in contact with one side of the sliding hole 17 and the plug frame 16 respectively, plug holes 7 are formed in the two sides of the plurality of rotating frames 5, and one end of the plug frame 16 can be inserted into the plug hole 7, and the top of each plug frame 16 is welded with a fixed plate 18, and one end of the fixed plate 18 passes through the sliding hole 17, when it is necessary to fix the rotating frame 5, the plug frame 16 is moved in the sliding hole 17 by pulling the fixed plate 18, so that the spring 19 is extruded and deformed to generate elastic force, when the center lines of the plug hole 7 and the sliding hole 17 coincide, the fixed plate 18 is loosened, and one end of the plug frame 16 is inserted into the plug hole 7 under the action of the compressed and deformed spring 19, thereby fixing the angle of the rotating frame 5, and the fixing stability of the rotating frame 5 is improved.
[0028] The frame body 1 is provided with two groups of symmetrically distributed fixing groups on the two sides, each fixing group comprises two symmetric elastic clamping frames 8, the elastic clamping frame 8 is bonded on one side of the frame body 1, the elastic clamping frame 8 clamps the rotating frame 5, and the current position of the rotating frame 5 can be fixed, so that the frame body 1 is convenient to carry, when it is necessary to rotate the rotating frame 5, one end of the elastic clamping frame 8 is pried, so that one end of the elastic clamping frame 8 is separated from the rotating frame 5, and at this time the rotating frame 5 can be rotated.
[0029] The working principle of the utility model is: when using, the flash welding equipment is installed on the connecting seat 4, then the frame body 1 is placed on the steel rail, the threaded rod 3 is rotated, so that the sliding frame 2 moves up or down on the top of the frame body 1, and the height of the flash welding equipment is changed, so that the height of different steel rails is used, one end of the elastic clamping frame 8 is pried, so that one end of the elastic clamping frame 8 is separated from the rotating frame 5, at this time the rotating frame 5 can be rotated, the rotating frame 5 is rotated, and the plug frame 16 is moved in the sliding hole 17 by pulling the fixed plate 18, so that the spring 19 is extruded and deformed to generate elastic force, when the center lines of the plug hole 7 and the sliding hole 17 coincide, the fixed plate 18 is loosened, and one end of the plug frame 16 is inserted into the plug hole 7 under the action of the compressed and deformed spring 19, thereby fixing the angle of the rotating frame 5, the rotating disc 10 can drive the bidirectional screw rod 12 to rotate, under the action of the screw, the two sliding rods 11 move outward simultaneously, so that the supporting block 14 is away from the fixed tube 9, thereby expanding the length of the fixed tube 9, so that the contact area of the fixed tube 9 and the ground or the sleeper is expanded, and the stability of the device is improved, since the supporting point of the flash welding equipment is on the frame body 1, so that the supporting point of the flash welding equipment and the frame body 1 is shifted to the frame body 1, and the stability of the device is further improved.
[0030] Finally should be explained a few points is: in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;
[0031] The utility model discloses the embodiment of the drawings, only relate to the structure of the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
Claims
1. An auxiliary fixing mechanism of an artificial intelligence flash butt welding equipment, comprising a frame body (1), characterized in that: The top inner wall of the frame body (1) is slidably connected with a sliding frame (2), and the sliding frame (2) is connected with the frame body (1) through an adjusting assembly, the four corners of the bottom outer wall of the sliding frame (2) are fixedly connected with connecting seats (4), and the connecting seats (4) are fixed with external flash fixing equipment, the outer walls of the two sides of the frame body (1) are rotatably connected with two symmetrically distributed rotating frames (5), the top of each of the rotating frames (5) is fixedly connected with a fixed pipe (9), and the fixed pipe (9) is provided with an extension assembly for extending the length of the fixed pipe (9), and the two sides of the frame body (1) are provided with limiting assemblies for fixing the angle of the rotating frame (5).
2. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 1, characterized in that: The adjusting assembly comprises a threaded rod (3) which is rotatably connected to the top outer wall of the frame body (1), and one end of the threaded rod (3) penetrates through the sliding frame (2) and is threadedly connected with the sliding frame (2).
3. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 1, characterized in that: The extension assembly comprises two slide rods (11) which are slidably connected in the fixed pipe (9), and a connecting assembly is arranged between the two slide rods (11) to drive the two slide rods (11) to move towards each other, and one end of each of the two slide rods (11) is rotatably connected with a supporting block (14).
4. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 3, characterized in that: The connecting assembly comprises a wire hole (13) which is formed in one side of the slide rod (11), a bidirectional screw rod (12) is arranged between the two slide rods (11), and both ends of the bidirectional screw rod (12) are in the wire hole (13) and are threadedly connected with the wire hole (13).
5. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 1, characterized in that: The limiting assembly comprises a fixed frame (6) which is fixedly connected to one side of the frame body (1), slide holes (17) are formed in the outer walls of the two sides of the fixed frame (6), and plug frames (16) are slidably connected in the slide holes (17), springs (19) are placed in the slide holes (17), and both ends of the spring (19) are in contact with one side of the slide hole (17) and the plug frame (16) respectively, plug holes (7) are formed in the two sides of the rotating frame (5), and one end of the plug frame (16) can be inserted into the plug hole (7).
6. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 4, characterized in that: The middle part of the bidirectional screw rod (12) is fixedly connected with a rotating disc (10), and a position avoiding groove (15) is formed in one side outer wall of the fixed pipe (9), and the bottom of the rotating disc (10) is located in the position avoiding groove (15).
7. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 1, characterized in that: The two sides of the frame body (1) are provided with two groups of symmetrically distributed fixing groups, each fixing group comprises two symmetric elastic clamping frames (8), the elastic clamping frames (8) are fixedly connected to one side of the frame body (1), and the elastic clamping frames (8) clamp the rotating frame (5).
8. The auxiliary fixing mechanism of the artificial intelligence flash butt welding equipment according to claim 5, characterized in that: The top of each of the plug frames (16) is fixedly connected with a fixed plate (18), and one end of the fixed plate (18) penetrates through the slide hole (17).
Citation Information
Patent Citations
Friction-assisted steel rail flash welding equipment
CN219358247U