Efficient cooling device for cutting equipment

Abstract

The utility model discloses an efficient cooling device for cutting equipment, which comprises a device body, a support is fixedly connected to the side face of the device body, a water pump is mounted above the support, a water pipe is mounted above the water pump, a fixing frame is fixedly connected to the other side of the device body, and the other end of the fixing frame extends to the position above the device body. The side surface of the other end is fixedly connected with a tool bit cover; according to the water pump circulating water supply system, continuous supply of cooling water is achieved, the system is composed of the water pump, the water pipe, the water tank and the like, it is ensured that the cooling water can be continuously conveyed to the water spraying device, the water pump serves as a power source, and water is pumped out of the water tank through a pipeline and conveyed to a high-pressure spray head of the water spraying device; the continuous cooling of the tool bit and the high-pressure spraying function of the water spraying device are achieved, the cooling effect is further improved, the high-pressure spraying head accurately sprays cooling water to the tool bit by spraying high-pressure water flow, and rapid cooling is achieved.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, specifically a high-efficiency cooling device for cutting equipment. Background Technology

[0002] In heavy industry, mechanical cutting is a common method for rough processing of sheet metal. It belongs to cold cutting. In essence, it is a process in which the metal being processed is sheared and deformed by the pressure of shears, and then splits apart. The mechanical cutting process is divided into three continuous stages: elastic deformation, plastic deformation and fracture stage.

[0003] However, existing cutting equipment cannot effectively cool the cutting head. During long-term cutting operations, the cutting head will suffer severe thermal wear due to high temperatures. This not only reduces cutting efficiency and accuracy but also shortens the cutting head's lifespan. In addition, high temperatures may also cause the cutting head to deform, thus affecting the quality of the cut surface. Due to the lack of an effective cooling mechanism, existing cutting equipment cannot dissipate the heat generated by the cutting head in time during the cutting process, causing the cutting head to remain at a high temperature for a long time. This not only increases the equipment failure rate but also raises the safety risks for operators. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency cooling device for cutting equipment in order to solve the problems mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency cooling device for cutting equipment, comprising: a device body, a bracket fixedly connected to the side of the device body, a water pump installed above the bracket, a water pipe installed above the water pump, a fixing frame fixedly connected to the other side of the device body, the other end of the fixing frame extending to the top of the device body, and a cutter head cover fixedly connected to the side of the other end, a cutter head being provided inside the cutter head cover, a water spraying device fixedly connected to the side of the cutter head cover, and a high-pressure nozzle connected to the water spraying device fixedly connected to the inside of the cutter head cover.

[0006] As a further embodiment of this utility model: a cooler is fixedly connected to the side of the device body, a return water pipe is fixedly connected to the bottom of the cooler, a water collection pipe is fixedly connected to the other end of the cooler, and a cover plate for adding refrigerant is provided on the top of the cooler.

[0007] As a further embodiment of this utility model: a water tank is provided inside the main body of the device, a filter screen plate is inserted into one end of the water tank, a water flow plate is installed above the water tank, and multiple sets of strip-shaped through holes are provided above the water flow plate.

[0008] As a further improvement of this utility model: the device body is fixedly connected to the bottom of the support legs, and there are four sets of them, which are symmetrically arranged at the four ends of the bottom of the device body.

[0009] As a further improvement of this utility model: the other end of the water pipe is connected to one side of the water spraying device, and a pipe connected to the inside of the water tank is installed below the water pump.

[0010] As a further improvement of this utility model: the cutter head is driven by a motor mounted on the side of the cutter head cover, and the number of high-pressure nozzles is set to three sets.

[0011] As a further improvement of this utility model: the other ends of the return water pipe and the collection water pipe are both fixed to one side of the device body and extend into the water tank.

[0012] As a further embodiment of this utility model: the insert strip fixed to the side of the filter plate is adapted to the slot opened inside the water tank, and the water passage plate is installed on the top of the water tank by bolts.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention utilizes a water pump circulation system to achieve a continuous supply of cooling water. This system consists of a water pump, water pipes, and a water tank, ensuring that cooling water can be continuously delivered to the spray device. The water pump, as a power source, draws water from the water tank through pipes and delivers it to the high-pressure nozzle of the spray device, achieving continuous cooling of the cutter head. The high-pressure spray function of the spray device further improves the cooling effect. The high-pressure nozzle precisely sprays cooling water onto the cutter head by spraying high-pressure water jets, achieving rapid cooling. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency cooling device for cutting equipment according to the present invention;

[0016] Figure 2 This is a side view of the high-efficiency cooling device for cutting equipment described in this utility model;

[0017] Figure 3 This is a schematic diagram of the cutter head cover in a high-efficiency cooling device for cutting equipment according to the present invention;

[0018] Figure 4 This is a side view of the high-efficiency cooling device for cutting equipment described in this utility model.

[0019] In the diagram: 1. Device body; 2. Support frame; 3. Water pump; 4. Water pipe; 5. Fixing frame; 6. Blade cover; 7. Blade; 8. Water spraying device; 9. High-pressure nozzle; 10. Cooler; 11. Return water pipe; 12. Water collection pipe; 13. Water tank; 14. Filter screen plate; 15. Water flow plate; 16. Strip-shaped through hole; 17. Support leg. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0022] Reference Figures 1 to 4In this embodiment of the present invention, a high-efficiency cooling device for cutting equipment includes: a device body 1, a bracket 2 fixedly connected to the side of the device body 1, a water pump 3 installed above the bracket 2, a water pipe 4 installed above the water pump 3, and a pipe connected to the inside of a water tank 13 installed below the water pump 3; a fixing frame 5 fixedly connected to the other side of the device body 1, with the other end of the fixing frame 5 extending above the device body 1 and a cutter head cover 6 fixedly connected to the side of the other end; a cutter head 7 provided inside the cutter head cover 6; the cutter head 7 being driven by a motor installed on the side of the cutter head cover 6; and a water spraying device 8 fixedly connected to the side of the cutter head cover 6, through which the water pump 3 passes. The pipe continuously draws cooling water from the water tank 13. This water is transported to the water spray device 8 through the water pipe 4. The other end of the water pipe 4 is connected to the other side of the water spray device 8. A high-pressure nozzle 9 connected to the water spray device 8 is fixed to the inside of the cutter head cover 6. The water spray device 8 uses the high-pressure nozzle 9 to accurately spray water onto the working cutter head 7 in a high-pressure form to achieve rapid cooling. There are three sets of high-pressure nozzles 9. The setting of three sets of high-pressure nozzles 9 ensures that the cooling water can fully cover the cutter head 7, improving cooling efficiency and uniformity. The cooled water, carrying the heat generated by the cutter head, drips onto the water flow plate 15.

[0023] Reference Figure 2 A cooler 10 is fixedly connected to the side of the device body 1. A return water pipe 11 is fixedly connected to the bottom of the cooler 10. A water collection pipe 12 is fixedly connected to the other end of the cooler 10. The other ends of the return water pipe 11 and the water collection pipe 12 are both fixedly connected to the side of the device body 1 and extend into the water tank 13. The water pump built into the cooler 10 starts to work. It draws hot water from the water tank 13 through the water collection pipe 12 and sends it into the cooler 10 for cooling. The cold water after being cooled by the cooler 10 is sent back to the water tank 13 through the return water pipe 11 to prepare for the next cooling cycle. This closed-loop cooling system ensures the continuous supply and efficient use of cooling water. A cover plate for adding refrigerant is provided on the top of the cooler 10.

[0024] Reference Figure 2 and Figure 4 The device body 1 has a water tank 13 inside. A filter plate 14 is inserted into one end of the water tank 13. The insert strip fixed to the side of the filter plate 14 is adapted to the slot opened inside the water tank 13. The filter plate 14 inside the water tank 13 is responsible for filtering impurities in the water falling from the water plate 15, preventing them from entering the pipes and nozzles and affecting the cooling effect. The filter plate 14 is designed to be easy to disassemble and clean, so as to keep the system clean and efficient. A water plate 15 is installed on the top of the water tank 13. The water plate 15 is installed on the top of the water tank 13 by bolts. Multiple sets of strip-shaped through holes 16 are opened on the top of the water plate 15. The strip-shaped through holes 16 on the top of the water plate 15 are cleverly designed to allow these heat-carrying water droplets to pass through and fall into the water tank 13 below.

[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0026] The working principle of this utility model is as follows: Before starting the cutting equipment, ensure that the water tank 13 has sufficient water, the cooler 10 has an appropriate amount of refrigerant, and the filter screen plate 14 is clean and unblocked. Then, start the water pump 3 and the cooler 10. The water pump 3 draws cooling water filtered by the filter screen plate 14 from the water tank 13 and delivers it to the water spray device 8 through the water pipe 4. The high-pressure nozzle 9 sprays water onto the cutter head 7 to achieve rapid cooling. The cooled water droplets fall onto the water plate 15 and fall back into the water tank 13 through the strip-shaped through-hole 16. After passing through the filter screen plate 14, the filter screen plate 14 plays a crucial role. It is responsible for filtering out impurities in the water, such as metal shavings and dust, preventing them from entering the pipes and spraying. The head affects the cooling effect and normal operation of the system. The water pump built into the cooler 10 draws filtered water from the water tank 13 through the water inlet pipe 12 and sends it into the cooler for refrigeration. The refrigerated water is then sent back to the water tank 13 through the return pipe 11, forming a closed-loop refrigeration cycle. During operation, it is necessary to continuously monitor the cooling effect and the operating status of the system. If the cooling effect is poor, the filter screen is blocked, or the system is abnormal, the machine should be stopped immediately for inspection and corresponding maintenance measures should be taken. After the cutting task is completed, the power supply of the equipment should be turned off and the system should be completely stopped before cleaning and maintenance work is carried out, including cleaning the water tank 13, the filter screen 14, and checking the wear of the pipes and nozzles.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency cooling device for a cutting apparatus, characterized by comprising: Include: The device body (1), the support (2) is fixed on one side of the device body (1), the water pump (3) is installed above the support (2), the water pipe (4) is installed above the water pump (3), the fixed frame (5) is fixed on the other side of the device body (1), the other end of the fixed frame (5) extends above the device body (1), and the cutter head cover (6) is fixed on the other side, the cutter head cover (6) is provided with cutter head (7) inside, the water spraying device (8) is fixed on the side of the cutter head cover (6), the high pressure nozzle (9) connected with the water spraying device (8) is fixed inside the cutter head cover (6).

2. A high efficiency cooling device for cutting apparatus according to claim 1, wherein The cooler (10) is fixed on one side of the device body (1), the return water pipe (11) is fixed below the cooler (10), the water collecting pipe (12) is fixed on the other end below the cooler (10), the cover plate for adding refrigerant is arranged above the cooler (10).

3. A high efficiency cooling device for cutting apparatus according to claim 2, wherein The water tank (13) is arranged inside the device body (1), the filter screen plug-in board (14) is inserted into one end of the water tank (13), the water passing plate (15) is arranged above the water tank (13), a plurality of strip-shaped through holes (16) are arranged above the water passing plate (15).

4. The high-efficiency cooling device for a cutting apparatus according to claim 1, characterized by The supporting leg (17) is fixed below the device body (1), and four groups are arranged, which are symmetrically arranged at four ends below the device body (1).

5. The high-efficiency cooling device for a cutting apparatus according to claim 3, characterized by The other end of the water pipe (4) is connected with one side of the water spraying device (8), and the pipeline connected with the inside of the water tank (13) is arranged below the water pump (3).

6. The high-efficiency cooling device for a cutting apparatus according to claim 1, characterized by The cutter head (7) is driven by the motor installed on the side of the cutter head cover (6), and the high pressure nozzle (9) is arranged in three groups.

7. The high-efficiency cooling device for a cutting apparatus according to claim 3, characterized by The other end of the return water pipe (11) and the water collecting pipe (12) is fixed on one side of the device body (1), and penetrates into the inside of the water tank (13).

8. The high-efficiency cooling device for a cutting apparatus according to claim 3, characterized by The plug-in strip fixed on the side of the filter screen plug-in board (14) is matched with the plug-in groove arranged on the inside of the water tank (13), and the water passing plate (15) is bolted above the water tank (13).

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