Aluminum frame double-station press fitting device
By designing a dual-station pressing device for aluminum frames, and utilizing sliding plates and positioning components, the corner codes can be efficiently pressed in and separated, solving the problem of low assembly efficiency of corner codes in existing technologies and achieving efficient and convenient operation.
Patent Information
- Application Number
- CN202520106982.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-16
AI Technical Summary
The existing assembly process of pressing corner brackets into aluminum frames is inefficient and labor-intensive.
A dual-station pressing device for aluminum frames was designed, including a worktable, a positioning plate, a corner positioning seat, a clamping mechanism, and a corner code installation unit. The corner code is efficiently pressed in and separated through a sliding plate and positioning components.
It improves the efficiency of corner code assembly, is simple and convenient to operate, and reduces labor intensity.
Smart Images

Figure CN223790420U_ABST
Abstract
Description
[0001] The utility model discloses a kind of aluminium frame double-station press-fitting devices, comprising: workbench, positioning plate, a pair of about positioning plate symmetrical distribution and respectively located at the both ends of positioning plate corner positioning seat, clamp mechanism and a pair of symmetric state respectively located at the both ends of positioning plate and all assembled on workbench on workbench and with positioning plate cooperation to hold aluminium frame and corner code installation unit, a pair of corner positioning seat is located between a pair of corner code installation unit, corner code installation unit includes the horizontal slide plate that can be horizontally slid along the length direction of positioning plate with workbench and the positioning piece assembled on slide plate and can be vertically inserted into the internal space of corner code, a pair of corner code can be pressed into the both ends of aluminium frame by a pair of corner code installation unit, the assembly efficiency of corner code is high, after corner code is inserted into aluminium frame, operator lifts aluminium frame upwards, aluminium frame will also drive corner code and positioning piece separate, aluminium frame and corner code that have been assembled are taken out, it is simple and convenient to operate. TECHNICAL FIELD
[0002] The utility model relates to the related technical field of photovoltaic aluminium frame processing, in particular to a kind of aluminium frame double-station press-fitting devices. BACKGROUND
[0003] Solar panel uses photovoltaic aluminium frame with the following benefits: aluminium alloy frame is lighter in weight, facilitating installation and handling; aluminium alloy frame has simple and elegant appearance design; aluminium alloy frame has good corrosion resistance, allowing long-term use in harsh environments; aluminium alloy frame has high strength; aluminium alloy frame has excellent electrical conductivity, ensuring the power output efficiency of photovoltaic panel and improving the efficiency of photovoltaic power generation; the service life of solar energy aluminium frame can reach more than 25 years.
[0004] When aluminium frame is used, the end of aluminium frame needs to be cut into a 45° bevel to enable two aluminium frames to be seamlessly connected in a perpendicular state. Adjacent two aluminium frames are connected using corner codes, and an anti-slip mounting portion in a barb state is provided on both ends of the corner code. Therefore, the corner code needs to be pressed into the end of aluminium frame using pressure. To improve the work efficiency during overall assembly, the end of two opposite aluminium frames is assembled with a corner code before assembly. This can improve work efficiency when aluminium frame is assembled with solar panel. In the prior art, the corner code is pressed into the end of aluminium frame manually, which is low in work efficiency and high in labor intensity for a long time. Therefore, a kind of aluminium frame double-station press-fitting device needs to be designed. UTILITY MODEL CONTENTS
[0005] In view of the above technical problems, the utility model aims to overcome the problem of low work efficiency in the assembly process of pressing the corner code into the aluminium frame in the prior art.
[0006] In order to achieve the above object, the utility model provides a kind of aluminium frame double-station press-fitting device, comprising: workbench, the vertical strip locating plate of fixed assembly on workbench, a pair of about symmetrical distribution and respectively located at the both ends of locating plate corner positioning seat, clamp mechanism and a pair of symmetrically located at the both ends of locating plate and all be assembled on workbench corner code installation unit with locating plate cooperation to hold aluminium frame, a pair of corner positioning seat is located between a pair of corner code installation unit;
[0007] The corner code installation unit includes a horizontal slide plate that can slide horizontally along the length of the locating plate and the workbench, and a positioning member that is assembled on the slide plate and can be vertically inserted into the internal space of the corner code.
[0008] Preferably, the corner code installation unit further includes a horizontal movement mechanism assembled on the workbench for pushing the slide plate to slide, and a vertical movement mechanism assembled on the bottom of the slide plate, and the positioning member is fixedly connected with the moving end of the vertical movement mechanism by vertically sliding through the slide plate.
[0009] Preferably, the clamp mechanism includes a horizontal first driving push rod assembled on the workbench through a first mounting bracket and having a length direction perpendicular to the length direction of the locating plate, a slide carriage in sliding connection with the workbench and fixedly connected with the moving end of the first driving push rod, and a clamping arm assembled on the side of the slide carriage close to the locating plate and parallel to the locating plate.
[0010] Preferably, the clamping arm is provided with a rubber pad on the side close to the locating plate.
[0011] Preferably, the horizontal movement mechanism includes a second driving push rod assembled on the workbench through a second mounting bracket and parallel to the locating plate, and the output end of the second driving push rod is fixedly connected with the slide plate.
[0012] Preferably, the workbench is provided with a window for the slide plate to slide, the bottom of the slide plate is provided with a sliding block, and the bottom of the workbench is fixedly provided with a strip-shaped slide seat in sliding connection with the sliding block.
[0013] Preferably, the vertical movement mechanism includes a vertical third driving push rod assembled on the lower surface of the slide plate and fixedly connected with the positioning member at the moving end.
[0014] According to the above technical solution, the aluminium frame double-station press-fitting device provided by the utility model has the following beneficial effects when in use:
[0015] A pair of corner code installation units can simultaneously press a pair of corner codes into the two ends of the aluminium frame, and the assembly efficiency of the corner codes is high. After the corner codes are inserted into the aluminium frame, the clamp mechanism releases the aluminium frame, the operator lifts the aluminium frame upwards, the aluminium frame also drives the corner codes to separate from the positioning member, and the aluminium frame and the corner codes that have been assembled are taken out, which is simple and convenient to operate.
[0016] Other features and advantages of the present application will be described in detail in the following detailed description of the embodiments. Moreover, the parts not involved in the present application are the same as the prior art or can be realized by using the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the following detailed description to explain the present application, but do not constitute a limitation on the present application. In the drawings:
[0018] Figure 1 is a perspective view of an aluminum frame double-station press-fitting device provided by the present application;
[0019] Figure 2 is a perspective view of an aluminum frame double-station press-fitting device provided by the present application Figure 1 is an enlarged view of A in the middle;
[0020] Figure 3 is a perspective view of an aluminum frame double-station press-fitting device provided by the present application
[0021] BRIEF DESCRIPTION OF DRAWINGS
[0022] 1, workbench; 2, positioning plate; 3, corner positioning seat; 4, aluminum frame; 5, corner code; 6, sliding plate; 7, positioning piece; 8, first mounting frame; 9, first drive push rod; 10, sliding frame; 11, clamping arm; 12, second drive push rod; 13, window; 14, sliding block; 15, strip-shaped sliding seat; 16, third drive push rod. DETAILED DESCRIPTION
[0023] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present application, and are not intended to limit the present application.
[0024] In the present application, unless otherwise stated, the orientation words contained in the terms such as "up, down, in, out" only represent the orientation of the term in the conventional use state, or the common name understood by those skilled in the art, and should not be regarded as a limitation on the term.
[0025] As Figures 1-3As shown, a dual-station pressing device for aluminum frame includes: a worktable 1, a vertical strip-shaped positioning plate 2 fixedly mounted on the worktable 1, a pair of corner positioning seats 3 symmetrically distributed about the positioning plate 2 and located at both ends of the positioning plate 2, a clamping mechanism mounted on the worktable 1 and cooperating with the positioning plate 2 to clamp the aluminum frame 4, and a pair of corner bracket mounting units symmetrically located at both ends of the positioning plate 2 and both mounted on the worktable 1, with the pair of corner positioning seats 3 located between the pair of corner bracket mounting units;
[0026] The corner bracket installation unit includes a horizontal sliding plate 6 that can slide horizontally along the length of the positioning plate 2 and the workbench 1, and a positioning component 7 that is mounted on the sliding plate 6 and can be vertically inserted into the internal space of the corner bracket 5.
[0027] During assembly, the two corner brackets 5 are symmetrically and vertically fitted onto the corresponding positioning parts 7 until the lower surface of the corner brackets 5 contacts the slide plate 6. Then, the aluminum frame 4 is placed into the positioning plate 2, so that the obtuse corner of the aluminum frame 4 is in contact with the corner bracket mounting unit. The positioning plate 2 and a pair of corner positioning seats 3 can quickly position the aluminum frame 4. At this time, the aluminum frame 4 can only move vertically. The clamping mechanism then abuts against the aluminum frame 4, which can cooperate with the positioning plate 2 to fix the aluminum frame 4. The slide plate 6 then slides closer to the aluminum frame 4, driving one end of the corner bracket 5 to be inserted into the aluminum frame 4. This can press a pair of corner brackets 5 into both ends of the aluminum frame 4 at the same time, resulting in high assembly efficiency of the corner brackets 5.
[0028] After the corner bracket 5 is inserted into the aluminum frame 4, the clamping mechanism releases the aluminum frame 4, and the operator lifts the aluminum frame 4 upwards. The aluminum frame 4 will also cause the corner bracket 5 to separate from the positioning part 7, and the assembled aluminum frame 4 and corner bracket 5 can be taken out. The operation is simple and convenient.
[0029] The corner bracket installation unit also includes a horizontal moving mechanism mounted on the workbench 1 for pushing the slide plate 6 to slide and a vertical moving mechanism mounted on the bottom of the slide plate 6. The positioning member 7 slides vertically through the slide plate 6 and is fixedly connected to the moving end of the vertical moving mechanism.
[0030] The horizontal moving mechanism can push the slide plate 6 to move, thereby causing one end of the corner bracket 5 to be inserted into the aluminum frame 4. After the corner bracket 5 is inserted, the vertical moving mechanism can drive the positioning part 7 to slide vertically downward on the slide plate 6, and pull the positioning part 7 out of the corner bracket 5, so as to reduce the difficulty for the operator to remove the combination of the aluminum frame 4 and the corner bracket 5.
[0031] The clamping mechanism includes a horizontal first drive rod 9 mounted on the workbench 1 via a first mounting bracket 8 and whose length direction is perpendicular to the length direction of the positioning plate 2; a slide 10 slidably connected to the workbench 1 and fixedly connected to the moving end of the first drive rod 9; and a clamping arm 11 mounted on the side of the slide 10 near the positioning plate 2 and parallel to the positioning plate 2.
[0032] A rubber pad is fitted on the side of the clamping arm 11 near the positioning plate 2.
[0033] After the aluminum frame 4 is placed between the positioning plate 2 and a pair of corner positioning seats 3, the first drive push rod 9 pushes the slide 10 to move closer to the positioning plate 2, which in turn moves the clamping arm 11 and the rubber pad closer to the positioning plate 2, causing the clamping arm 11 to press against the aluminum frame 4. The rubber pad can prevent the clamping arm 11 from trying to leave indentations on the aluminum frame 4.
[0034] The horizontal moving mechanism includes a second drive push rod 12 mounted on the workbench 1 via a second mounting bracket and parallel to the positioning plate 2. The output end of the second drive push rod 12 is fixedly connected to the slide plate 6.
[0035] The workbench 1 is provided with a window 13 for sliding the slide plate 6. The bottom of the slide plate 6 is equipped with a slider 14, and the bottom of the workbench 1 is fixedly equipped with a strip slide block 15 that is slidably connected to the slider 14.
[0036] The second drive push rod 12 drives the slide plate 6 to slide on the window, and drives the slider 14 to slide on the strip slide block 15.
[0037] The vertical moving mechanism includes a vertical third drive push rod 16 mounted on the lower surface of the slide plate 6 via a third mounting bracket and whose moving end is fixedly connected to the positioning member 7.
[0038] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.
[0039] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.
[0040] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.
Claims
1. An aluminum frame double-station press-fitting device, characterized by comprising: It includes: Workbench (1), vertical strip positioning plate (2) fixedly assembled on workbench (1), a pair of corner positioning seats (3) symmetrically distributed about positioning plate (2) and respectively located at both ends of positioning plate (2), clamp mechanism assembled on workbench (1) and matched with positioning plate (2) to clamp aluminum frame (4), and a pair of corner code installation units in a symmetrical state and respectively located at both ends of positioning plate (2) and assembled on workbench (1), a pair of corner positioning seats (3) are located between a pair of corner code installation units; The corner code installation unit includes a horizontal sliding plate (6) capable of sliding horizontally along the length direction of the positioning plate (2) and the workbench (1), and a positioning member (7) assembled on the sliding plate (6) and capable of being vertically inserted into the internal space of the corner code (5).
2. The aluminum frame double-station press-fitting device according to claim 1, characterized in that, The corner code installation unit further comprises a horizontal moving mechanism assembled on the workbench (1) for pushing the sliding plate (6) to slide, and a vertical moving mechanism assembled on the bottom of the sliding plate (6), and the positioning member (7) vertically slides through the sliding plate (6) and is fixedly connected with the moving end of the vertical moving mechanism.
3. The aluminum frame double-station press-fitting device according to claim 1, characterized in that, The clamp mechanism includes a horizontal first driving push rod (9) assembled on the workbench (1) through a first mounting frame (8) and having a length direction perpendicular to the length direction of the positioning plate (2), a sliding frame (10) slidingly connected with the workbench (1) and fixedly connected with the moving end of the first driving push rod (9), and a clamping arm (11) assembled on the side of the sliding frame (10) close to the positioning plate (2) and parallel to the positioning plate (2).
4. The aluminum frame double-station press-fitting device according to claim 3, characterized in that, The clamping arm (11) is provided with a rubber pad on the side close to the positioning plate (2).
5. The aluminum frame double-station press mounting device of claim 2, wherein, The horizontal moving mechanism includes a second driving push rod (12) assembled on the workbench (1) through a second mounting frame and parallel to the positioning plate (2), and the output end of the second driving push rod (12) is fixedly connected with the sliding plate (6).
6. The aluminum frame double station press mounting device of claim 2, wherein, The workbench (1) is provided with a window (13) for sliding of the sliding plate (6), and the bottom of the sliding plate (6) is provided with a sliding block (14), and the bottom of the workbench (1) is fixedly provided with a strip-shaped sliding seat (15) slidingly connected with the sliding block (14).
7. The aluminum frame double-station press mounting device of claim 6, wherein, The vertical moving mechanism includes a vertical third driving push rod (16) assembled on the lower surface of the sliding plate (6) and fixedly connected with the positioning member (7) at the moving end.