High-strength seam beautifying agent rubber tube processing equipment capable of rapidly replacing charging barrel
By introducing a gearbox and hydraulic cylinder combination design into the grout hose processing equipment, the problem of unstable material cylinder replacement was solved, enabling rapid and stable material cylinder replacement and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202520344720.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-01
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-01
AI Technical Summary
In existing high-strength sealant hose processing equipment, the hoisting method used during material cylinder replacement is not stable or reliable enough, affecting production efficiency and quality.
The design employs a combination of gearbox, hydraulic cylinder, and clamping structure to achieve stable connection and rapid replacement of the material cylinder through clamping, lifting, and rotation. This includes the coordinated use of arc-shaped limit rods, lifting hydraulic cylinders, displacement adjusting hydraulic cylinders, and clamping hydraulic cylinders to ensure coaxial movement and positioning of the material cylinder.
This enables rapid and stable replacement of the material cylinder, avoiding the positioning instability problems caused by traditional hoisting methods, and improving production efficiency and quality consistency.
Smart Images

Figure CN223790901U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tile grout hose processing technology, specifically a high-strength tile grout hose processing equipment with quick-change material cylinder. Background Technology
[0002] Grout tubes are containers specifically designed for storing and applying grout. They are generally made of durable plastic to increase the tube's strength. This material can withstand a certain amount of pressure and has good sealing properties to ensure that the grout does not dry out or leak when not in use. Grout tubes are usually manufactured using injection molding and can be demolded after molding.
[0003] During the processing of existing high-strength sealant tubes, PP or PE particle color masterbatch is added to the tube for mixing. If the product requires different colored plastics, changing the tube can ensure the purity and consistency of the color conversion process. Therefore, in order to improve production quality and efficiency, the tube needs to be able to be changed quickly. Currently, the tube adopts a modular fixed structure, which is easy to disassemble. However, during the replacement process, it is usually done by hoisting, which is not stable and reliable enough. Utility Model Content
[0004] The purpose of this utility model is to provide a high-strength tile grout hose processing equipment with quick replacement of the material cylinder, so as to solve the problem mentioned in the background art that although the material cylinder adopts a modular fixed structure in the current tile grout hose processing on the market, which is easy to disassemble, the replacement process usually adopts a hoisting method, which is not stable and reliable enough.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-strength tile grout hose processing device with quick-change material cylinder, comprising a tile grout hose processing device body and a material cylinder. The tile grout hose processing device body is provided with a gearbox, and an L-shaped rotating mounting seat is rotatably connected to the upper end of the gearbox. A displacement adjusting hydraulic cylinder is provided laterally on the rotating mounting seat, and a C-shaped arc-shaped limiting rod is connected to the movable end of the displacement adjusting hydraulic cylinder. A lifting hydraulic cylinder is symmetrically provided on the upper end of the arc-shaped limiting rod, and a positioning seat is connected to the movable part of the upper end of the lifting hydraulic cylinder. A clamping seat is provided on the opposite side of the positioning seat, and a clamping hydraulic cylinder with its movable end fixed to the clamping seat is installed on the positioning seat. The spacing of the clamping seats can be adjusted by the clamping hydraulic cylinder.
[0006] Preferably, the bottom of the material cylinder has a conical structure, and the diameter of the lower outlet of the material cylinder is smaller than the C-shaped opening spacing of the arc-shaped limiting rod.
[0007] Preferably, the positioning seat is a bent angle steel structure, and the movable end of the clamping hydraulic cylinder is in through-fit with the side of the positioning seat.
[0008] Preferably, an anti-slip pad is bonded and fixed to the opposite side of the clamping seat, and the clamping seat engages with the conical part of the material cylinder.
[0009] Preferably, after the middle part of the arc-shaped limiting rod is engaged, a U-shaped connecting seat is welded and fixed, and the connecting seat is bolted to the movable end of the displacement adjusting hydraulic cylinder.
[0010] Preferably, a motor housing is also provided on the other side above the gearbox, and gears that are fixed to the motor shaft in the motor housing and the rotating shaft of the rotating mounting seat are rotatably installed in the gearbox, and the gears in the gearbox mesh with each other.
[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This high-strength tile grout hose processing equipment with quick-change material cylinders greatly facilitates the replacement of material cylinders during material mixing in the tile grout hose processing process by clamping, lifting, and rotating the material cylinder. This high-strength tile grout hose processing equipment with quick-change material cylinders uses a displacement adjusting hydraulic cylinder to move the arc-shaped limiting rod, allowing the clamping seat to move to the bottom of the material cylinder. The hydraulic cylinders then separately realize the lifting and clamping operations of the clamping seat, ensuring a stable connection between the clamping seat and the material cylinder, thereby allowing the material cylinder to be easily disassembled and replaced. Attached Figure Description
[0012] Figure 1 This is a front view of a high-strength sealant hose processing device with a quick-change material cylinder according to this utility model.
[0013] Figure 2 This is a side view of a high-strength sealant hose processing device with a quick-change material cylinder according to this utility model.
[0014] Figure 3 This is a schematic diagram of the rotating structure of the rotating mounting base of a high-strength sealant hose processing equipment with a quick-change material cylinder, according to this utility model.
[0015] In the diagram: 1. Main body of the tile grout hose processing equipment; 2. Material cylinder; 3. Positioning seat; 301. Clamping seat; 302. Clamping hydraulic cylinder; 303. Anti-slip pad; 4. Arc-shaped limit rod; 401. Lifting hydraulic cylinder; 402. Connecting seat; 5. Displacement adjusting hydraulic cylinder; 6. Gearbox; 601. Rotary mounting seat; 602. Motor box. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3This utility model provides a technical solution: a high-strength tile grout hose processing device with a quick-changing barrel, comprising a main body 1 and a barrel 2. During the injection molding process of the tile grout hose, PP or PE particle masterbatch is added to the barrel 2, and the raw materials are mixed and melted using a mixer. The molten material is then injected into a mold using injection molding. Organic waste gas generated during the injection molding process is collected and purified. The mold is cooled with cooling water and then demolded, thus achieving the molding of the tile grout hose. Defective products and scrap are crushed and added back to the barrel 2. The molded tile grout hose undergoes parts assembly and, according to production needs, is heat-transfer printed. Finally, the finished product is processed... Sampling inspection is conducted, and qualified products can be used in finished products. The main body 1 of the tile grout hose processing equipment is equipped with a gearbox 6, and the upper end of the gearbox 6 is rotatably connected to an L-shaped rotating mounting base 601. The rotating mounting base 601 is laterally equipped with a displacement adjusting hydraulic cylinder 5, and the movable end of the displacement adjusting hydraulic cylinder 5 is connected to a C-shaped arc-shaped limiting rod 4. The bottom of the material cylinder 2 is a conical structure, and the diameter of the lower outlet of the material cylinder 2 is smaller than the C-shaped opening spacing of the arc-shaped limiting rod 4. This structure allows the arc-shaped limiting rod 4 to move towards the material cylinder 2 in the lateral drive of the displacement adjusting hydraulic cylinder 5, and keeps the arc-shaped limiting rod 4 and the material cylinder 2 in a coaxial state so that the clamping seat 301 can clamp and secure the material cylinder 2. The upper end of the arc-shaped limiting rod 4 is symmetrically equipped with lifting hydraulic cylinders 401. After the middle part of the arc-shaped limiting rod 4 is engaged, a U-shaped connecting seat 402 is welded and fixed, and the connecting seat 402 is bolted to the movable end of the displacement adjusting hydraulic cylinder 5. This structure ensures a reliable connection between the connecting seat 402 and the displacement adjusting hydraulic cylinder 5, allowing the displacement adjusting hydraulic cylinder 5 to drive the arc-shaped limiting rod 4 to move linearly. At the same time, under the positioning of the rotating mounting seat 601, the displacement adjusting hydraulic cylinder 5 can drive the arc-shaped limiting rod 4 to rotate, so that the material cylinder 2 can be moved to a designated place after replacement, and the material cylinder 2 that needs to be replaced can be placed in a designated position, which greatly facilitates the replacement operation of the material cylinder 2 during the processing of the sealant hose. In addition, the movable part of the upper end of the lifting hydraulic cylinder 401 is connected to a positioning seat 3, and the positioning seats 3 are opposite to each other. The device is equipped with a clamping seat 301, and an anti-slip pad 303 is glued and fixed to the opposite side of the clamping seat 301. The clamping seat 301 engages with the conical part of the material cylinder 2. This structure allows the clamping seat 301 to perform anti-slip clamping treatment relative to the material cylinder 2 through the anti-slip pad 303, and allows the material cylinder 2 to be reliably positioned by the clamping of the clamping seat 301. This avoids the problem of unstable positioning during the replacement of the material cylinder 2, ensuring the safety of the material cylinder 2 and effectively avoiding the problems of unstable positioning caused by traditional hoisting, disassembly and replacement. In addition, a clamping hydraulic cylinder 302 with a movable end fixed to the clamping seat 301 is installed on the positioning seat 3. The spacing of the clamping seat 301 can be adjusted by the clamping hydraulic cylinder 302. The positioning seat 3 is a bent angle steel structure.Furthermore, the movable end of the clamping hydraulic cylinder 302 is fitted through the side of the positioning seat 3. This structure makes the overall structure of the positioning seat 3 stable. Because the movable end of the clamping hydraulic cylinder 302 is fitted through the positioning seat 3, the distance between the positioning seat 3 and the clamping seat 301 is minimized. Therefore, the clamping seat 301 can reliably support the material cylinder 2 through the positioning seat 3, allowing the material cylinder 2 to rise and facilitating quick disassembly and replacement. On the other side above the gearbox 6, there is also a motor box 602. Gears are rotatably mounted inside the gearbox 6, fixed to the motor shaft inside the motor box 602 and the rotating shaft of the rotating mounting seat 601. The gears inside the gearbox 6 mesh with each other. This structure provides power transmission through the gearbox 6, allowing a servo motor installed inside the motor box 602 to drive the gear transmission, thereby rotating the rotating mounting seat 601. This ensures that the gearbox 6 is securely mounted on the main body 1 of the grout hose processing equipment, providing reliable positioning for the material cylinder 2 replacement structure.
[0018] Working Principle: When using this high-strength tile grout hose processing equipment with quick-change material cylinder, the main body 1 of the equipment first processes the tile grout hose through the mixing of raw materials via the material cylinder 2. When changing the material cylinder 2, the main body 1 ensures the stability of the replacement structure by fixing the gearbox 6. The displacement adjusting hydraulic cylinder 5, positioned by the rotating mounting base 601, drives the arc-shaped limiting rod 4 to move, making the arc-shaped limiting rod 4 coaxial with the material cylinder 2. The connecting base 402 reliably connects the displacement adjusting hydraulic cylinder 5 and the arc-shaped limiting rod 4. Then, the lifting hydraulic cylinder 401 and the clamping hydraulic cylinder 302 are activated respectively. The clamping hydraulic cylinder 302, positioned by the positioning base 3, drives the clamping... The seat 301 moves towards the conical part of the material cylinder 2, clamping the material cylinder 2. The lifting hydraulic cylinder 401 drives the positioning seat 3 upward, allowing the clamping seat 301 to support the material cylinder 2. As the lifting hydraulic cylinder 401 continues to rise, the material cylinder 2 is lifted, allowing it to detach from the positioning structure. Then, the servo motor in the motor housing 602 is started, driving the rotating mounting seat 601 to rotate through gear transmission, thereby rotating the disassembled material cylinder 2 to the side. The anti-slip pad 303 provides anti-slip treatment for the contact between the clamping seat 301 and the material cylinder 2. After the arc-shaped limit rod 4 is reset, it rotates to the position of the material cylinder 2 that needs to be replaced, realizing the installation and positioning of the material cylinder 2 and ensuring the rapid replacement of the material cylinder 2, thus completing a series of operations.
[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-strength sealant hose processing equipment with quick replacement of the cartridge, comprising a sealant hose processing equipment main body (1) and a cartridge (2), characterized in that: The sealant hose processing equipment main body (1) is provided with a gear box (6), and the gear box (6) is rotatably connected with an L-shaped rotating mounting seat (601) at the upper end, the rotating mounting seat (601) is horizontally provided with a displacement adjusting hydraulic cylinder (5), and the displacement adjusting hydraulic cylinder (5) is movably connected with a C-shaped arc limiting rod (4), the arc limiting rod (4) is symmetrically provided with a lifting hydraulic cylinder (401) at the upper end, and the lifting hydraulic cylinder (401) is movably connected with a positioning seat (3) at the upper end, the positioning seat (3) is provided with a clamping seat (301) on the opposite side, and the positioning seat (3) is provided with a clamping hydraulic cylinder (302) with a movable end fixed to the clamping seat (301), and the spacing of the clamping seat (301) can be adjusted by the clamping hydraulic cylinder (302).
2. A high strength sealant hose processing equipment with quick change cartridge according to claim 1, characterized in that: The bottom of the barrel (2) is a conical structure, and the diameter of the lower outlet of the barrel (2) is smaller than the C-shaped opening spacing of the arc limiting rod (4).
3. The high strength caulk tube processing equipment of claim 1, wherein: The positioning seat (3) is a bent angle steel structure, and the movable end of the clamping hydraulic cylinder (302) penetrates the side surface of the positioning seat (3).
4. The high strength caulk tube processing equipment of claim 2, wherein: The opposite side of the clamping seat (301) is fixedly bonded with a non-slip pad (303), and the clamping seat (301) is clamped and matched with the conical part of the barrel (2).
5. The high strength caulk tube processing equipment of claim 1, wherein: The middle part of the arc limiting rod (4) is clamped and welded with a U-shaped connecting seat (402), and the connecting seat (402) is bolted with the movable end of the displacement adjusting hydraulic cylinder (5).
6. A high strength caulk tube processing equipment with quick change cartridge according to claim 1, characterized in that: The gear box (6) is further provided with a motor box (602) on the other side, and the gear box (6) is rotatably provided with gears fixed with the motor shaft in the motor box (602) and the rotating shaft of the rotating mounting seat (601), and the gears in the gear box (6) are meshed with each other.