Energy-saving and environment-friendly printing device
By introducing an adjustable gap driven roller and a circulating fan system into the printing apparatus, the problems of ink evaporation and diffusion and insufficient utilization of waste heat are solved, achieving an environmentally friendly and efficient printing effect.
Patent Information
- Application Number
- CN202520236472.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing energy-saving and environmentally friendly printing equipment causes environmental pollution due to ink evaporation and diffusion during the drying process, does not make full use of waste heat, and has poor printing quality for materials with excessive thickness.
An adjustable gap driven roller structure and a circulating fan system were designed, combined with activated carbon plates to purify exhaust gas, to achieve air recycling and enhance drying efficiency and printing quality.
It reduces environmental pollution, improves drying efficiency and printing quality, saves energy, and meets environmental protection requirements.
Smart Images

Figure CN223791176U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of printing equipment technology, specifically an energy-saving and environmentally friendly printing device. Background Technology
[0002] Printing equipment is a device that uses processes such as plate making, inking, and pressing to transfer ink to the surface of materials such as paper, textiles, plastics, leather, PVC, and PC, to reproduce the content of the original manuscript in batches. Printing machines are classified according to the form of the printing plate into letterpress, planographic, gravure, and screen printing machines; and according to the plate mounting and pressing structure into flatbed, rotary-flatbed, and rotary-rotary printing machines.
[0003] The specific design and structure of energy-saving and environmentally friendly printing equipment may vary depending on different manufacturers and application requirements, but generally they include the following key parts: base, drying mechanism, etc. The base usually serves to support the entire equipment and is generally made of sturdy materials to ensure the stability of the equipment during operation; the drying mechanism is an important part of the equipment, and the drying mechanism usually includes heating elements, fans, air ducts and other components. The heating elements can be electric heating wires, infrared heaters, etc., which dry the printed materials by heating the air.
[0004] Existing energy-saving and environmentally friendly printing equipment has certain drawbacks. When drying ink on printing materials, the ink evaporates and diffuses into the air with the heat, emitting odors and seriously polluting the environment. The waste heat generated by the drying mechanism also diffuses directly into the air, failing to be fully utilized and causing resource waste. When dealing with printing materials that are much thicker than the design standard, the printing roller may not be able to make sufficient contact with the material, resulting in uneven ink transfer and serious quality problems such as blurry or missing colors in the printed pattern. To address these issues, an energy-saving and environmentally friendly printing device is proposed. Utility Model Content
[0005] To overcome the shortcomings of existing technologies and address the problems of existing equipment, this utility model proposes an energy-saving and environmentally friendly printing device.
[0006] The technical solution adopted by this utility model to solve its technical problem is an energy-saving and environmentally friendly printing device, including a base, a first mounting seat is provided on the base, a release roller is rotatably mounted on the first mounting seat, a first motor bracket is provided on the side of the first mounting seat, a release motor is mounted on the first motor bracket, and the output end of the release motor is fixedly connected to the rotation shaft of the release roller.
[0007] A printing box is provided on the side of the first mounting base. A printing roller is provided inside the printing box. A printing mold is provided on the printing roller. A second motor bracket is provided on the side of the printing box. A printing motor is installed on the second motor bracket. The output end of the printing motor is fixedly connected to the rotating shaft of the printing roller. A first driven roller is provided below the printing roller. A first lead screw is provided on the first driven roller. Positioning nuts are rotatably installed at both ends of the first lead screw. A first sliding groove is opened on both sides of the printing box, and the positioning nuts are located on the outside of the two first sliding grooves.
[0008] Preferably, a second mounting base is provided on the side of the printing box, and an auxiliary roller is rotatably mounted on the second mounting base. A third motor bracket is provided on the side of the second mounting base, and an auxiliary motor is mounted on the third motor bracket. The output end of the auxiliary motor is fixedly connected to the auxiliary roller. A second driven roller is provided below the auxiliary roller, and a second lead screw is provided on the second driven roller. Fixing nuts are rotatably mounted at both ends of the second lead screw. A second sliding groove is provided on the second mounting base, and the fixing nuts are respectively located on the outer sides of the two second sliding grooves. In this way, the gap between the auxiliary roller and the second driven roller can be adjusted according to the actual thickness of the printing material. If thicker materials are to be printed, the gap can be increased; if thin materials are to be printed, the gap can be decreased, ensuring effective conveying and good contact pressure for materials of different thicknesses, thereby improving printing quality.
[0009] Preferably, the base has an installation slot, a drying pipe is installed in the installation slot, a drying box is installed above the installation slot, a circulating motor is installed in the drying box, an air box is installed below the circulating motor, a circulating fan is installed in the air box, and the output end of the circulating motor is fixedly connected to the circulating fan. Through the design of the air inlet at the bottom of the air box, the air supply pipe, the circulating box, and the duct, the air forms an orderly circulation path in the drying box. The circulating fan can effectively drive the air to flow along this path, allowing the hot air to come into full contact with all parts of the printed matter, further improving the drying efficiency.
[0010] Preferably, the top of the drying box is equipped with a circulation box, and the circulation box is equipped with an activated carbon plate. The bottom of the air box has an air inlet. The two sides of the air box are connected to the circulation box through air supply pipes. The two ends of the circulation box are equipped with conduits, and the other end of the conduits passes through the drying box and is located inside the drying box. During the drying process, the organic waste gas generated by the volatilization of ink and other substances on the printed materials is carried into the air box by the circulating fan. This waste gas enters the circulation box through the air supply pipes. After being adsorbed by the activated carbon plate, the harmful components such as volatile organic compounds can be effectively removed. This helps to reduce the pollution of workshop air quality during the printing process, protect the health of operators, and also meets environmental protection requirements.
[0011] Preferably, a No. 3 mounting base is provided on the side of the drying chamber, and a take-up roller is rotatably mounted on the No. 3 mounting base. A No. 4 motor bracket is provided on the outside of the No. 3 mounting base, and a take-up motor is mounted on the No. 4 motor bracket. The output end of the take-up motor is fixedly connected to the take-up roller. The take-up motor is connected to the take-up roller, and the automatic rotation of the take-up roller is achieved by the motor drive. After the printed matter is dried, the take-up roller can automatically rewind the printed matter, which greatly improves work efficiency compared to manual winding.
[0012] Preferably, both ends of the printing box and the drying box are provided with slots for the printing material to enter and exit; the slots at both ends of the printing box and the drying box allow the printing material to smoothly enter the drying box from the printing box, forming a continuous production process. This continuous material transfer path avoids the printing material from stopping or repositioning during the transfer process, ensuring a close connection between the printing and drying stages.
[0013] The advantages of this invention are: the organic waste gas generated by the volatilization of ink and other substances on printed materials is carried into the air box by the circulating fan. This waste gas enters the circulation box through the air supply pipe. After being purified by the activated carbon plate, the air returns to the drying box through the duct, realizing the recycling of air. This not only reduces the amount of fresh air introduced and the energy consumption required to heat a large amount of fresh air, but also avoids the direct emission of waste gas, making it more environmentally friendly.
[0014] The design of the No. 2 lead screw and the fixing nut allows for flexible adjustment of the position of the No. 2 driven roller. By rotating the fixing nut, the No. 2 driven roller can move up and down along the No. 2 lead screw under the constraint of the No. 2 slide. This allows for adjustment of the gap between the auxiliary roller and the No. 2 driven roller according to the actual thickness of the printing material. For thicker materials, the gap can be increased; for thinner materials, the gap can be decreased, ensuring effective conveying and good contact pressure for materials of different thicknesses, thereby improving printing quality. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall sectional structure;
[0017] Figure 2 This is a schematic diagram of the overall structure from a first-person perspective;
[0018] Figure 3This is a schematic diagram of the overall structure from a second-person perspective;
[0019] Figure 4 This is a schematic diagram of the printing apparatus.
[0020] Figure 5 This is a schematic diagram of the drying device.
[0021] In the diagram: 1. Base; 2. Mounting base 1; 3. Motor bracket 1; 4. Release motor; 5. Release roller; 6. Printing box; 7. Motor bracket 2; 8. Printing roller; 9. Printing motor; 10. Slide 1; 11. Driven roller 1; 12. Lead screw 1; 13. Positioning nut; 14. Mounting base 2; 15. Auxiliary roller; 16. Motor bracket 3; 17. Auxiliary motor; 18. Driven roller 2; 19. Slide 2; 20. Lead screw 2; 21. Fixing nut; 22. Printing mold; 23. Mounting slot; 24. Drying pipe; 25. Drying box; 26. Circulating motor; 27. Air box; 28. Circulating fan; 29. Air supply pipe; 30. Circulation box; 31. Activated carbon plate; 32. Conduit; 33. Mounting slot; 34. Rewinding roller; 35. Motor bracket 4; 36. Rewinding motor. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Please see Figure 1-5 As shown, an energy-saving and environmentally friendly printing device includes a base 1, a first mounting seat 2 is provided on the base 1, a release roller 5 is rotatably mounted on the first mounting seat 2, a first motor bracket 3 is provided on the side of the first mounting seat 2, a release motor 4 is mounted on the first motor bracket 3, and the output end of the release motor 4 is fixedly connected to the rotation shaft of the release roller 5.
[0024] A printing box 6 is provided on the side of the first mounting base 2. A printing roller 8 is provided inside the printing box 6. A printing mold 22 is provided on the printing roller 8. A second motor bracket 7 is provided on the side of the printing box 6. A printing motor 9 is installed on the second motor bracket 7. The output end of the printing motor 9 is fixedly connected to the rotating shaft of the printing roller 8. A first driven roller 11 is provided below the printing roller 8. A first lead screw 12 is provided on the first driven roller 11. Positioning nuts 13 are rotatably installed at both ends of the first lead screw 12. A first sliding groove 10 is opened on both sides of the printing box 6, and the positioning nuts 13 are located on the outside of the two first sliding grooves 10.
[0025] The printing box 6 has a second mounting base 14 on its side, on which an auxiliary roller 15 is rotatably mounted. A third motor bracket 16 is located on the side of the second mounting base 14, on which an auxiliary motor 17 is mounted. The output end of the auxiliary motor 17 is fixedly connected to the auxiliary roller 15. A second driven roller 18 is located below the auxiliary roller 15, on which a second lead screw 20 is mounted. Fixing nuts 21 are rotatably mounted at both ends of the second lead screw 20. A second sliding groove 19 is formed on the second mounting base 14, and the fixing nuts 21 are respectively located on the outer sides of the two second sliding grooves 19.
[0026] During operation, in order to process the printing material, the positions of the first driven roller 11 and the second driven roller 18 are first adjusted according to the thickness of the printing material to be processed. Then, the printing material passes through the printing box 6, between the auxiliary roller 15 and the second driven roller 18, and the drying box 25 in sequence, and is then fixed on the take-up roller 34. At the same time, the release motor 4 and the take-up motor 36 are started to make the printing material move within the device. Then, the printing motor 9 is started to drive the printing roller 8 to print on the printing material.
[0027] The base 1 has an installation groove 23, a drying tube 24 is installed in the installation groove 23, a drying box 25 is installed above the installation groove 23, a circulating motor 26 is installed in the drying box 25, a wind box 27 is installed below the circulating motor 26, a circulating fan 28 is installed in the wind box 27, and the output end of the circulating motor 26 is fixedly connected to the circulating fan 28.
[0028] The top of the drying box 25 is provided with a circulation box 30, and the circulation box 30 is provided with an activated carbon plate 31. The bottom of the air box 27 is provided with an air inlet. The two sides of the air box 27 are connected to the circulation box 30 through air supply pipes 29. The two ends of the circulation box 30 are provided with conduits 32, and the other end of the conduits 32 passes through the drying box 25 and is located inside the drying box 25.
[0029] The drying chamber 25 is provided with a No. 3 mounting base 33 on its side. A take-up roller 34 is rotatably mounted on the No. 3 mounting base 33. A No. 4 motor bracket 35 is provided on the outside of the No. 3 mounting base 33. A take-up motor 36 is mounted on the No. 4 motor bracket 35. The output end of the take-up motor 36 is fixedly connected to the take-up roller 34. Both ends of the printing box 6 and the drying chamber 25 are provided with slots for printing materials to enter and exit.
[0030] During operation, in order to dry the printed materials, the drying tube 24 is energized to heat the air inside the drying chamber 25 to dry the printed materials. At the same time, the circulating motor 26 is started to drive the circulating fan 28 to rotate, extracting the waste gas generated in the drying chamber 25 during the drying of the printed materials. The waste gas is then transported to the inside of the circulating box 30 through the air supply pipe 29, filtered by the activated carbon plate 31, and then transported to the drying chamber 25 through the conduit 32 to dry the printed materials.
[0031] Working principle: In order to process the printing material, the positions of the first driven roller 11 and the second driven roller 18 are first adjusted according to the thickness of the printing material to be processed. Then, the printing material passes through the printing box 6, between the auxiliary roller 15 and the second driven roller 18, and the drying box 25 in sequence, and is then fixed on the take-up roller 34. At the same time, the release motor 4 and the take-up motor 36 are started to make the printing material move within the device. Then, the printing motor 9 is started to drive the printing roller 8 to print on the printing material.
[0032] In order to dry the printed materials, the drying tube 24 is energized to heat the air in the drying chamber 25 to dry the printed materials. At the same time, the circulating motor 26 is started to drive the circulating fan 28 to rotate, extract the waste gas generated in the drying chamber 25 to dry the printed materials, and transport it to the inside of the circulating box 30 through the air supply pipe 29. After being filtered by the activated carbon plate 31, it is transported to the drying chamber 25 through the conduit 32 to dry the printed materials.
[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An energy-saving and environmentally friendly printing device, characterized in that: Includes a base (1), on which a first mounting seat (2) is provided, on which a release roller (5) is rotatably mounted, on which a first mounting seat (2) is provided, on which a first motor bracket (3) is provided, on which a release motor (4) is mounted, and the output end of the release motor (4) is fixedly connected to the rotating shaft of the release roller (5); A printing box (6) is provided on the side of the first mounting base (2). A printing roller (8) is provided inside the printing box (6). A printing mold (22) is provided on the printing roller (8). A second motor bracket (7) is provided on the side of the printing box (6). A printing motor (9) is installed on the second motor bracket (7). The output end of the printing motor (9) is fixedly connected to the rotating shaft of the printing roller (8). A first driven roller (11) is provided below the printing roller (8). A first lead screw (12) is provided on the first driven roller (11). Positioning nuts (13) are rotatably installed at both ends of the first lead screw (12). A first sliding groove (10) is opened on both sides of the printing box (6), and the positioning nuts (13) are located on the outside of the two first sliding grooves (10).
2. The energy-saving and environmentally friendly printing device according to claim 1, characterized in that: The printing box (6) is provided with a second mounting base (14) on its side. An auxiliary roller (15) is rotatably mounted on the second mounting base (14). A third motor bracket (16) is provided on the side of the second mounting base (14). An auxiliary motor (17) is mounted on the third motor bracket (16). The output end of the auxiliary motor (17) is fixedly connected to the auxiliary roller (15). A second driven roller (18) is provided below the auxiliary roller (15). A second lead screw (20) is provided on the second driven roller (18). Fixing nuts (21) are rotatably mounted at both ends of the second lead screw (20). A second sliding groove (19) is provided on the second mounting base (14). The fixing nuts (21) are respectively located on the outside of the two second sliding grooves (19).
3. The energy-saving and environmentally friendly printing device according to claim 1, characterized in that: The base (1) has an installation slot (23) and a drying tube (24) is installed in the installation slot (23). A drying box (25) is installed above the installation slot (23). A circulating motor (26) is installed in the drying box (25). A wind box (27) is installed below the circulating motor (26). A circulating fan (28) is installed in the wind box (27). The output end of the circulating motor (26) is fixedly connected to the circulating fan (28).
4. The energy-saving and environmentally friendly printing device according to claim 3, characterized in that: The top of the drying box (25) is provided with a circulation box (30), and an activated carbon plate (31) is provided inside the circulation box (30). The bottom of the air box (27) is provided with an air inlet. The two sides of the air box (27) are connected to the circulation box (30) through air supply pipes (29). The two ends of the circulation box (30) are provided with conduits (32), and the other end of the conduits (32) passes through the drying box (25) and is located inside the drying box (25).
5. The energy-saving and environmentally friendly printing device according to claim 3, characterized in that: The drying box (25) is provided with a No. 3 mounting base (33) on its side. A take-up roller (34) is rotatably mounted on the No. 3 mounting base (33). A No. 4 motor bracket (35) is provided on the outside of the No. 3 mounting base (33). A take-up motor (36) is mounted on the No. 4 motor bracket (35). The output end of the take-up motor (36) is fixedly connected to the take-up roller (34).
6. The energy-saving and environmentally friendly printing device according to claim 1, characterized in that: Both ends of the printing box (6) and the drying box (25) are provided with slots for printing materials to enter and exit.