Anti-pollution and cleaning device for diaphragm product
By setting up a foreign object receiving platform and cleaning components in the diaphragm product manufacturing workshop, the problem of diaphragm products being contaminated by high-altitude foreign objects has been solved, enabling the classification, cleaning, and treatment of foreign objects and improving product quality.
Patent Information
- Application Number
- CN202422865319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing diaphragm products are easily contaminated by foreign objects falling from higher layers in the lower layers, affecting production quality.
Design a contamination prevention and cleaning device for diaphragm products, including a foreign object receiving platform, a lead screw, a cleaning component, and a drive component. The foreign object receiving platform isolates the high and low layer winding devices, uses an electromagnet and cleaning bristles to clean foreign objects, and collects them in a classified manner through a foreign object collection box.
This effectively prevents the lower-layer diaphragm products from being contaminated by foreign objects, enabling the classification, cleaning, and treatment of foreign objects, and improving the production quality and pass rate of the products.
Smart Images

Figure CN223792575U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for diaphragm product production, and more specifically, to a pollution prevention and cleaning device for diaphragm products. Background Technology
[0002] In diaphragm production workshops, to improve production efficiency, multiple slitting and winding devices are typically installed to wind diaphragm products of different specifications and sizes. To reduce the area occupied by the winding devices, multiple slitting and winding devices are usually arranged in layers along the vertical direction of the production workshop. During the actual production process of diaphragm products, powder and foreign matter inevitably fall during the winding process. Therefore, diaphragm products located in lower layers are easily contaminated by foreign matter falling from higher layers, resulting in a downgrade of the diaphragm products in the lower layers due to contamination, thus affecting the production quality. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] The technical problem this invention aims to solve is that existing diaphragm products located in the lower layer are easily contaminated by foreign matter.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] This utility model provides a contamination prevention and cleaning device for diaphragm products, used to be installed between a high-layer diaphragm product winding device and a low-layer diaphragm product winding device. The contamination prevention and cleaning device for diaphragm products includes a foreign object receiving platform, a lead screw, a cleaning component, and a driving component. The foreign object receiving platform is connected to a side wall; the lead screw is rotatably connected to an end wall, and the length direction of the lead screw is parallel to the length direction of the foreign object receiving platform; the cleaning component is threadedly connected to the lead screw and is used to clean foreign objects on the foreign object receiving platform; the output end of the driving component is connected to the lead screw, and the driving component can drive the lead screw to rotate, thereby driving the cleaning component to move along the length direction of the foreign object receiving platform.
[0008] Preferably, the cleaning component includes a fixing block, an electromagnet, and cleaning bristles. The fixing block is threaded to the lead screw. The electromagnet is provided at the front end of the fixing block along the length direction of the foreign object receiving platform, and the cleaning bristles are provided at the rear end of the fixing block along the length direction of the foreign object receiving platform.
[0009] Preferably, the width of the electromagnet and the width of the cleaning bristles are both not less than the width of the foreign object receiving platform.
[0010] Preferably, the cleaning assembly also includes a guide rod, the cleaning assembly has a guide hole, the guide rod passes through the guide hole, and both ends of the guide rod are fixedly connected to the end wall.
[0011] Preferably, the system further includes a bearing housing and a bearing, with the two bearing housings respectively fixedly connected to the end wall, the inner ring of the bearing fixedly connected to the lead screw, and the outer ring of the bearing fixedly connected to the bearing housing.
[0012] Preferably, it also includes a foreign object collection box, which is located at the end of the foreign object receiving platform.
[0013] Preferably, the foreign object collection box is detachably connected to the end of the foreign object receiving platform.
[0014] Preferably, the material of the foreign object receiving platform is acrylic.
[0015] Preferably, the drive component is a rotary motor.
[0016] Preferably, the foreign object receiving platform has an edge on the side facing away from the side wall.
[0017] (III) Beneficial Effects
[0018] The above-mentioned technical solution of this utility model has at least the following advantages:
[0019] 1. In the utility model, a foreign object receiving platform is provided. The foreign object receiving platform can separate the high-layer diaphragm product winding device from the low-layer diaphragm product winding device. The foreign object receiving platform can collect foreign objects, thereby preventing foreign objects from falling from the high-layer diaphragm product winding device located at a higher position to the low-layer diaphragm product winding device located at a lower position, thereby preventing the diaphragm product on the low-layer diaphragm product winding device from being contaminated by foreign objects.
[0020] 2. In this utility model, a lead screw, a drive assembly, and a cleaning assembly are provided. The drive assembly can drive the lead screw to rotate, thereby driving the cleaning assembly to move along the length direction of the foreign object receiving platform. The cleaning assembly can clean the foreign objects on the foreign object receiving platform, thereby preventing the foreign objects from accumulating on the foreign object receiving platform and realizing the cleaning treatment of foreign objects.
[0021] 3. In this utility model, the cleaning component is equipped with an electromagnet and cleaning bristles. During the cleaning process, the electromagnet can attract magnetic metal foreign objects, and the cleaning bristles can clean the remaining foreign objects on the foreign object receiving platform. The foreign objects swept away by the cleaning bristles can be collected by the foreign object collection box, and the foreign objects attracted by the electromagnet can be collected separately, realizing the classification, cleaning and treatment of foreign objects. According to the different types of foreign objects, the source of foreign object generation can be analyzed so as to make subsequent improvements. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the structure of the anti-pollution and cleaning device for diaphragm products provided in this embodiment of the utility model.
[0024] Figure 2 This is a schematic diagram of the structure of the cleaning component provided in an embodiment of this utility model.
[0025] The labels for the attached figures are as follows:
[0026] 10. High-layer diaphragm product winding device; 20. Low-layer diaphragm product winding device; 30. Side wall; 40. End wall; 1. Foreign object receiving platform; 2. Lead screw; 3. Cleaning component; 4. Guide rod; 5. Foreign object collection box; 11. Edge; 31. Fixing block; 32. Electromagnet; 33. Cleaning bristles; 34. Guide hole; 35. Threaded hole. Detailed Implementation
[0027] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0028] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be located directly on or indirectly on the other component. When a component is referred to as "connected to" another component, it can be directly or indirectly connected to the other component.
[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating relative importance or the number of technical features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. The specific implementation of this utility model is described in more detail below with reference to specific embodiments:
[0031] like Figure 1 and Figure 2 As shown, this utility model embodiment provides a contamination prevention and cleaning device for diaphragm products, which is installed between a high-layer diaphragm product winding device 10 and a low-layer diaphragm product winding device 20. The contamination prevention and cleaning device for diaphragm products includes a foreign object receiving platform 1, a lead screw 2, a cleaning component 3, and a drive component (not shown). The foreign object receiving platform 1 is connected to the side wall 30. The lead screw 2 is rotatably connected to the end wall 40, and its length direction is parallel to the length direction of the foreign object receiving platform 1. The cleaning component 3 is threadedly connected to the lead screw 2 and is used to clean foreign objects on the foreign object receiving platform 1. The output end of the drive component is connected to the lead screw 2, and the drive component can drive the lead screw 2 to rotate, thereby driving the cleaning component 3 to move along the length direction of the foreign object receiving platform 1.
[0032] In one optional implementation of this embodiment, the cleaning component 3 includes a fixing block 31, an electromagnet 32, and cleaning bristles 33. The fixing block 31 is threadedly connected to the lead screw 2. The electromagnet 32 is provided at the front end of the fixing block 31 along the length direction of the foreign object receiving platform 1, and the cleaning bristles 33 are provided at the rear end of the fixing block 31 along the length direction of the foreign object receiving platform 1. The cleaning component is equipped with an electromagnet 32 and cleaning bristles 33. During the cleaning process, the electromagnet 32 can attract magnetic metallic foreign objects, and the cleaning bristles 33 can clean the remaining foreign objects on the foreign object receiving platform 1. The foreign objects swept by the cleaning bristles 33 can be collected by the foreign object collection box 5, and the foreign objects attracted by the electromagnet 32 can be collected separately, achieving classified cleaning and treatment of foreign objects. Based on the different types of foreign objects, the source of the foreign objects can be analyzed to make subsequent improvements. For example, when it is found that most of the foreign objects are magnetic metallic materials, the source of the foreign objects is likely a slitting machine made of metallic materials. More specifically, a threaded hole 35 is provided at the corresponding position on the fixing block 31, and the lead screw 2 is threadedly connected to the threaded hole 35.
[0033] In one optional implementation of this embodiment, the width of the electromagnet 32 and the width of the cleaning bristles 33 are both not less than the width of the foreign object receiving platform 1. This allows for complete coverage of the foreign object receiving platform 1, avoiding any cleaning dead spots.
[0034] As one optional implementation of this embodiment, a guide rod 4 is also included. The cleaning component 3 has a guide hole 34, and the guide rod 4 passes through the guide hole 34. Both ends of the guide rod 4 are fixedly connected to the end wall 40. The guide rod 4 can play a guiding and supporting role, so that the cleaning component can operate stably during the cleaning process.
[0035] As one optional embodiment of this invention, it further includes a bearing housing (not shown) and a bearing (not shown). The two bearing housings are respectively fixedly connected to the end wall 40. The inner ring of the bearing is fixedly connected to the lead screw, and the outer ring of the bearing is fixedly connected to the bearing housing. The specific structural forms and working principles of the bearing housing and the bearing are existing technologies well known to those skilled in the art, and will not be described in detail here.
[0036] As one optional implementation of this embodiment, it also includes a foreign object collection box 5, which is located at the end of the foreign object receiving platform 1. The cleaning component 3 moves along the length direction of the foreign object receiving platform 1, cleans the foreign objects on the foreign object receiving platform 1, and pushes the foreign objects along the length direction of the foreign object receiving platform 1, eventually falling into the foreign object collection box 5 for collection.
[0037] As one optional implementation of this embodiment, the foreign object collection box 5 is detachably connected to the end of the foreign object receiving platform 1. The detachable connection facilitates the cleaning of foreign objects collected in the foreign object collection box 5.
[0038] As one optional implementation of this embodiment, the material of the foreign object receiving platform 1 is acrylic. Acrylic is a transparent material, which makes it easy for production personnel to observe the composition of foreign objects on the platform in a timely manner. Based on the composition of foreign objects collected on the platform 1, appropriate processing can be carried out in a timely manner, thereby improving the product qualification rate.
[0039] In one optional implementation of this embodiment, the driving component is a rotary motor. Specifically, the motor is capable of both forward and reverse rotation, so as to drive the cleaning component to reciprocate on the lead screw, thereby achieving reciprocating cleaning.
[0040] As one optional implementation of this embodiment, the foreign object receiving platform 1 has an edge 11 on the side away from the side wall 30. The edge 11 can prevent foreign objects from falling laterally along the foreign object receiving platform 1.
[0041] The specific working principle of this embodiment is as follows:
[0042] Foreign objects generated on the upper-layer diaphragm product winding device, located at a higher position, will fall onto the foreign object receiving platform 1, thus preventing them from falling onto the lower-layer diaphragm product winding device and contaminating the diaphragm products there. When a certain amount of foreign objects accumulates, the drive assembly is activated, driving the lead screw to rotate, which in turn drives the cleaning assembly to move along the length of the foreign object receiving platform 1. During the cleaning process, the electromagnet 32 is energized, attracting magnetic metallic foreign objects on the foreign object receiving platform 1. Simultaneously, the cleaning bristles 33 also move along the length of the foreign object receiving platform 1, pushing the foreign objects along the length of the platform 1 until they finally fall into the foreign object collection box 5 for collection. At this point, a storage container can be placed below the electromagnet 32, and the electromagnet 32 can be de-energized, causing the magnetic metallic foreign objects attracted by the electromagnet 32 to fall into the storage container, achieving the classification, cleaning, and treatment of foreign objects.
[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pollution prevention and cleaning device for diaphragm products, characterized in that, For use between the upper-layer diaphragm product winding device and the lower-layer diaphragm product winding device, the diaphragm product anti-fouling and cleaning device includes: Foreign object receiving platform, connected to the side wall; A lead screw is rotatably connected to the end wall, and the length direction of the lead screw is parallel to the length direction of the foreign object receiving platform; A cleaning component, threadedly connected to the lead screw, is used to clean foreign objects on the foreign object receiving platform; A drive assembly, the output end of which is connected to the lead screw, is capable of driving the lead screw to rotate, thereby driving the cleaning assembly to move along the length direction of the foreign object receiving platform.
2. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, The cleaning assembly includes a fixing block, an electromagnet, and cleaning bristles. The fixing block is threaded to the lead screw. The electromagnet is located at the front end of the fixing block along the length direction of the foreign object receiving platform, and the cleaning bristles are located at the rear end of the fixing block along the length direction of the foreign object receiving platform.
3. The anti-fouling and cleaning device for diaphragm products as described in claim 2, characterized in that, The width of the electromagnet and the width of the cleaning bristles are both not less than the width of the foreign object receiving platform.
4. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, It also includes a guide rod, the cleaning assembly has a guide hole, the guide rod passes through the guide hole, and both ends of the guide rod are fixedly connected to the end wall.
5. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, It also includes bearing housings and bearings, with two bearing housings fixedly connected to the end wall, the inner ring of the bearing fixedly connected to the lead screw, and the outer ring of the bearing fixedly connected to the bearing housing.
6. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, It also includes a foreign object collection box, which is located at the end of the foreign object receiving platform.
7. The anti-fouling and cleaning device for diaphragm products as described in claim 6, characterized in that, The foreign object collection box is detachably connected to the end of the foreign object receiving platform.
8. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, The material of the foreign object receiving platform is acrylic.
9. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, The drive component is a rotary motor.
10. The anti-fouling and cleaning device for diaphragm products as described in claim 1, characterized in that, The foreign object receiving platform has an edge on the side away from the side wall.