Polyester grey cloth warping machine with broken yarn detection mechanism
By designing an easy-to-remove mechanism and anti-slip block on the polyester fabric warping machine, the problem of difficult removal of the take-up roller was solved, improving work efficiency and anti-slip effect, and enabling height adjustment of the yarn breakage detection device, thus enhancing applicability.
Patent Information
- Application Number
- CN202520027436.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing polyester fabric warping machines have difficulty removing the take-up rollers after winding, resulting in reduced work efficiency. Furthermore, they lack anti-slip and height-adjustable yarn breakage detection devices, which affects the performance.
An easy-to-remove mechanism is designed, including components such as a first motor, a transmission rod, a threaded rod, and an anti-slip block, to facilitate the removal of the take-up roller; the height of the yarn breakage detection device is adjusted by a third motor and a second threaded rod, and an anti-slip block is installed on the support plate to prevent the take-up roller from rotating.
It enables convenient removal of the take-up roller, improves work efficiency, prevents the take-up roller from rotating, enhances the anti-slip effect, and allows the height of the yarn breakage detection device to be adjusted according to the site conditions, thus improving its applicability.
Smart Images

Figure CN223792601U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyester fabric warping machines, specifically a polyester fabric warping machine with a yarn breakage detection mechanism. Background Technology
[0002] A warping machine uses a series of mechanical components, such as tensioners, yarn guides, and adjusting wheels, to shape and adjust the yarn. After being processed by the warping machine, the yarn's fuzz and looseness are eliminated, and its smoothness and tension uniformity are improved, thus providing high-quality warp yarn for subsequent weaving processes.
[0003] A specific example of a polyester fabric warping machine with a yarn breakage detection mechanism can be found in application number CN202221248366.7, which describes a warping machine for linen fabric production. This machine includes a warping machine body. A flattening mechanism is installed on the rear side of the inner cavity of the warping machine body. The flattening mechanism includes a first fixed plate, the bottom of which is fixedly connected to the inner wall of the warping machine body. A cleaning mechanism is installed on the front side of the top of the warping machine body. The cleaning mechanism includes a second fixed plate, the bottom of which is fixedly connected to the warping machine body. A first threaded rod is movably connected to the inner cavity of the warping machine body, the bottom of which is movably connected to the warping machine body. In this linen fabric production warping machine, when the diameter of the linen fabric increases during winding, the increased diameter causes the pressure roller body to move backward. The pressure roller body then causes a movable block to move backward, which in turn compresses a spring. This prevents the friction between the pressure roller and the linen fabric from increasing.
[0004] The aforementioned device does not have a component that facilitates the removal of the take-up roller. After winding is completed, the take-up roller needs to be removed. However, the existing device is difficult and not easy to operate when removing the take-up roller, which leads to a decrease in subsequent work efficiency. Therefore, in order to address the above problems, a polyester fabric warping machine with a yarn breakage detection mechanism is proposed. Utility Model Content
[0005] To overcome the shortcomings of existing technology, the existing device does not have a component that makes it easy to remove the take-up roller. After winding is completed, the take-up roller needs to be removed. However, the existing device is difficult to remove the take-up roller and is not easy to operate, which leads to the problem of reduced work efficiency in the later stage. This utility model proposes a polyester fabric warping machine with a yarn breakage detection mechanism.
[0006] The technical solution adopted by this utility model to solve its technical problem is: a polyester fabric warping machine with a yarn breakage detection mechanism, comprising a base; a first fixing block is fixedly connected to both the left and right ends of the top of the base; the bottom end of the yarn breakage detection device is provided near the right side of the top of the base; and a mechanism for easy removal is provided at the top of the base.
[0007] The easy-to-remove mechanism includes a first motor, which is located at the left end of a first fixing block near the left side of the top of the base and is fixedly connected to the first fixing block. The right end of the first motor passes through the left end of the first fixing block at the top left of the base and is fixedly connected to the right end of the first fixing block, where a second fixing block is fixedly connected. The right end of the second fixing block is fixedly connected to a first fixing seat. The right side of the right end of the first fixing seat is rotatably connected to the left end of a first rotating block. The right end of the first rotating block is fixedly connected to the left end of a transmission rod. A third motor is fixedly connected to the top of the base. A second threaded rod is fixedly connected to the top of the third motor. A fifth fixing block is threadedly connected to the outside of the second threaded rod. A yarn breakage detection device is fixedly connected to the top of the fifth fixing block. A fixing rod is slidably connected to the fifth fixing block, and a base is fixedly connected to the bottom end of the fixing rod.
[0008] Preferably, the right end of the transmission rod is rotatably connected to an insert rod, the right end of the insert rod is fixedly connected to the left end of the fourth fixing block, both the upper and lower ends of the right end of the fourth fixing block are fixedly connected to a moving rod, the right end of the moving rod is slidably connected to a third fixing block, both the front and rear ends of the right end of the fourth fixing block are fixedly connected to the left end of a return spring, the right end of the return spring is fixedly connected to the left end of the third fixing block, and the right end of the third fixing block is fixedly connected to the right end of the top of the base and the left end of the third fixing block.
[0009] Preferably, the right end of the second motor is fixedly connected to the right end of the transmission rod near the upper position, the left end of the second motor is fixedly connected to the right end of the first threaded rod, the left end of the first threaded rod is rotatably connected to the transmission rod, and the upper end of the moving block is threadedly connected to the outer side of the first threaded rod.
[0010] Preferably, a guide rod is slidably connected to the lower end of the moving block, and the left and right ends of the guide rod are fixedly connected to the left and right ends of the transmission rod.
[0011] Preferably, the upper and lower top ends of the movable block are both fixedly connected to one end of the second fixed seat, and the other end of the second fixed seat is rotatably connected to one end of the rotating push rod. The other end of the rotating push rod is rotatably connected to the outside of one end of the third fixed seat, and the other end of the third fixed seat is fixedly connected to the inner wall of the support plate.
[0012] Preferably, an anti-slip block is fixedly connected to the outside of the support plate, and a take-up roller is sleeved on the outside of the anti-slip block.
[0013] The advantages of this utility model are:
[0014] 1. This utility model achieves the function of easy removal of the take-up roller through the structural design of the easy removal mechanism. It solves the problem that the existing device does not have a component for easy removal of the take-up roller. When the take-up roller needs to be removed after winding, the existing device is difficult to remove and not easy to operate, which leads to the reduction of work efficiency in the later stage. This invention improves work efficiency.
[0015] 2. This utility model, through the structural design of the anti-slip block, achieves the function of preventing the take-up roller from rotating. It solves the problem that when the take-up roller is supported, if there is no anti-slip component, the take-up roller is prone to rotating on the outside of the support plate, resulting in loose fabric during winding. This improves the anti-slip effect.
[0016] 3. This utility model, through the structural design of a third motor and a second threaded rod, realizes the function of an automatically adjustable yarn breakage detection device height component. This solves the problem that existing devices do not have a height-adjustable component for the yarn breakage detection device, thus making it impossible to adjust the distance between the yarn breakage detector and the yarn according to the on-site conditions during use, thereby improving applicability. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a partial cross-sectional structural diagram of the present invention;
[0020] Figure 3 For the present utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;
[0021] Figure 4 For the present utility model Figure 2 Enlarged schematic diagram of section B; structural schematic diagram;
[0022] Figure 5 For the present utility model Figure 2 A structural schematic diagram of the enlarged view at point C;
[0023] Figure 6 For the present utility model Figure 2 A structural schematic diagram of the enlarged view at point D;
[0024] Figure 7 For the present utility model Figure 1 A structural schematic diagram of the enlarged view at point E in the middle.
[0025] In the diagram: 1. Base; 2. Yarn breakage detection device; 3. Take-up roller; 10. First fixed block; 11. First motor; 12. Second fixed block; 13. First fixed seat; 14. First rotating block; 15. Transmission rod; 16. Third fixed block; 17. Return spring; 18. Moving rod; 19. Fourth fixed block; 20. Insert rod; 21. Second motor; 22. First threaded rod; 23. Moving block; 24. Guide rod; 25. Second fixed seat; 26. Rotating push rod; 27. Third fixed seat; 28. Support plate; 29. Anti-slip block; 30. Third motor; 31. Second threaded rod; 32. Fifth fixed block; 33. Fixed rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0027] Please see Figures 1-7 As shown, a polyester fabric warping machine with a yarn breakage detection mechanism includes a base 1; the top left and right ends of the base 1 are welded together with a first fixing block 10, the bottom of the yarn breakage detection device 2 is provided near the right side of the top of the base 1, and the top of the base 1 is provided with a mechanism for easy removal.
[0028] The disassembly mechanism includes a first motor 11, which is located at the top of the base 1 near the left side of the first fixing block 10. The first motor 11 is welded to the first fixing block 10. The right side of the first motor 11 passes through the left side of the first fixing block 10 at the top left of the base 1 and is welded to the right side of the first fixing block 10. A second fixing block 12 is welded to the right side of the second fixing block 12. A first fixing seat 13 is welded to the right side of the first fixing seat 13. The left side of the first rotating block 14 is rotatably connected to the right side of the first rotating block 14. The left side of the transmission rod 15 is welded to the right side of the first rotating block 14. A third motor 30 is welded to the top of the base 1. A second threaded rod 31 is welded to the top of the third motor 30. A fifth fixing block 32 is threadedly connected to the outside of the second threaded rod 31. A yarn breakage detection device 2 is welded to the top of the fifth fixing block 32. A fixing rod 33 is slidably connected to the fifth fixing block 32. The bottom of the fixing rod 33 is welded to the base 1.
[0029] During operation, when the first motor 11 at the side end of the first fixed block 10 rotates, it drives the transmission rod 15 to rotate. The right end of the transmission rod 15 rotates along the outside of the insertion rod 20, bending the transmission rod 15 outward. This causes the first rotating block 14 to rotate along the outside of the first fixed seat 13 until the right end of the transmission rod 15 is completely disengaged from the inside of the first fixed block 10. Then, the third motor 30 is started to drive the second threaded rod 31 to rotate. The rotation of the second threaded rod 31 causes the fifth fixed block 32 to move along the outside of the second threaded rod 31, thereby driving the yarn breakage detection device 2 to move up and down for adjustment. At the same time, the fifth fixed block 32 moves along the outside of the fixed rod 33.
[0030] Furthermore, the right end of the transmission rod 15 is rotatably connected to the insertion rod 20. The right end of the insertion rod 20 is welded together to the left end of the fourth fixing block 19. The upper and lower ends of the right end of the fourth fixing block 19 are welded together to the moving rod 18. The right end of the moving rod 18 is slidably connected to the third fixing block 16. The front and rear ends of the right end of the fourth fixing block 19 are welded together to the left end of the return spring 17. The right end of the return spring 17 is welded together to the left end of the third fixing block 16. The right end of the third fixing block 16 is welded together to the right end of the top of the base 1 and the left end of the third fixing block 16.
[0031] During operation, the fourth fixing block 19 is pulled toward the position of the third fixing block 16, which causes the moving rod 18 to move along the inside of the third fixing block 16. At the same time, the return spring 17 is compressed and retracted. When the fourth fixing block 19 moves, it causes the insertion rod 20 to move outward along the inside of the right end of the transmission rod 15 until it is completely disengaged.
[0032] Furthermore, the right end of the transmission rod 15, near the upper position, is welded together with the right end of the second motor 21. The left end of the second motor 21 is welded together with the right end of the first threaded rod 22. The left end of the first threaded rod 22 is rotatably connected to the transmission rod 15. The upper end of the moving block 23 is threadedly connected to the outer side of the first threaded rod 22.
[0033] When in operation, the second motor 21 is started, which drives the first threaded rod 22 to rotate. When the first threaded rod 22 rotates, it drives the moving blocks 23 at both ends of the outer side of the first threaded rod 22 to move outward along the outer side of the first threaded rod 22.
[0034] Furthermore, a guide rod 24 is slidably connected to the lower end of the moving block 23, and the left and right ends of the guide rod 24 are welded together to the left and right ends of the transmission rod 15 inside.
[0035] During operation, the movable block 23 moves along the outside of the guide rod 24.
[0036] Furthermore, the top and bottom ends of the movable block 23 are welded together with one end of the second fixed seat 25, and the other end of the second fixed seat 25 is rotatably connected to one end of the rotating push rod 26. The other end of the rotating push rod 26 is rotatably connected to the outside of one end of the third fixed seat 27. The other end of the third fixed seat 27 is welded together with the inner wall of the support plate 28.
[0037] During operation, the moving block 23 moves outward, causing one end of the rotating push rod 26 at the upper and lower ends of the moving block 23 to rotate along the outer side of the second fixed seat 25. At the same time, the other end of the rotating push rod 26 rotates along the outer side of the third fixed seat 27, thereby causing the support plate 28 to move inward. Then, the take-up roller 3 can be pulled outward to remove it.
[0038] Furthermore, the outer side of the support plate 28 is glued together with an anti-slip block 29, and a take-up roller 3 is sleeved on the outer side of the anti-slip block 29;
[0039] During operation, the anti-slip block 29 on the outer side of the support plate 28 can effectively prevent the position of the take-up roller 3 from moving when it is fixed, and increases the friction between it and the inner wall of the take-up roller 3.
[0040] Working principle: When the take-up roller needs to be removed, first pull the fourth fixing block 19 towards the third fixing block 16, causing the moving rod 18 to move along the inside of the third fixing block 16. At the same time, the return spring 17 is compressed and retracted. When the fourth fixing block 19 moves, it causes the insertion rod 20 to move outward along the inside of the right end of the transmission rod 15 until it is completely disengaged. Then, the transmission rod 15 is pried outward, causing the first rotating block 14 to rotate along the outside of the first fixed seat 13 until the right end of the transmission rod 15 is completely disengaged from the inside of the first fixing block 10. When the first motor 11 at the side end of the first fixing block 10 rotates, it drives the transmission rod 15 to rotate, and the transmission... The right end of rod 15 rotates along the outside of insertion rod 20, and then the second motor 21 is started, driving the first threaded rod 22 to rotate. When the first threaded rod 22 rotates, it drives the moving blocks 23 at both ends of the first threaded rod 22 to move outward along the outside of the first threaded rod 22. At the same time, the moving blocks 23 move along the outside of guide rod 24. When the moving blocks 23 move outward, one end of the rotating push rod 26 at the upper and lower ends of the moving blocks 23 rotates along the outside of the second fixed seat 25, and the other end of the rotating push rod 26 rotates along the outside of the third fixed seat 27, thereby driving the support plate 28 to move inward. Then, the take-up roller 3 can be pulled outward to remove it. Furthermore, the anti-slip block 29 on the outer side of the support plate 28 can effectively prevent the position of the take-up roller 3 from moving when it is fixed, increasing the friction between it and the inner wall of the take-up roller 3. The third motor 30 is started to drive the second threaded rod 31 to rotate. The rotation of the second threaded rod 31 drives the fifth fixing block 32 to move along the outer side of the second threaded rod 31, thereby driving the yarn breakage detection device 2 to move up and down for adjustment. At the same time, the fifth fixing block 32 moves along the outer side of the fixing rod 33, thereby adjusting the height according to different situations.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A polyester grey fabric warping machine with broken end detection mechanism, comprising a base (1); characterized in that: The left and right ends of the top end of the base (1) are fixedly connected with first fixed blocks (10), and the top end of the base (1) is provided with a broken yarn detection device (2) at the position close to the right side of the top end of the base (1), and the top end of the base (1) is provided with a convenient removal mechanism; The convenient removal mechanism comprises a first motor (11), the first motor (11) is arranged at the left side of the first fixed block (10) close to the left side of the top end of the base (1), and the first motor (11) is fixedly connected with the first fixed block (10), the right side of the first motor (11) passes through the left side of the first fixed block (10) on the left side of the top end of the base (1) to reach the right side of the first fixed block (10) fixedly connected with a second fixed block (12), the right side of the second fixed block (12) is fixedly connected with a first fixed seat (13), the left side of a first rotating block (14) is rotatably connected to the outside of the right side of the first fixed seat (13), the left side of a transmission rod (15) is fixedly connected to the right side of the first rotating block (14), the top end of the base (1) is fixedly connected with a third motor (30), the top end of the third motor (30) is fixedly connected with a second threaded rod (31), the outside of the second threaded rod (31) is threadedly connected with a fifth fixed block (32), the top end of the fifth fixed block (32) is fixedly connected with a broken yarn detection device (2), and the fifth fixed block (32) is slidably connected with a fixed rod (33), and the bottom end of the fixed rod (33) is fixedly connected with the base (1).
2. The polyester gray cloth warping machine with broken yarn detection mechanism according to claim 1, characterized in that: The right side of the inside of the transmission rod (15) is rotatably connected with a plug rod (20), the left side of the right side of the plug rod (20) is fixedly connected with a fourth fixed block (19), the upper and lower ends of the right side of the fourth fixed block (19) are fixedly connected with a moving rod (18), the right side of the moving rod (18) is slidably connected with a third fixed block (16), the left side of the right side of the fourth fixed block (19) is fixedly connected with a reset spring (17), the right side of the reset spring (17) is fixedly connected with the left side of the third fixed block (16), and the right side of the third fixed block (16) is fixedly connected with the top end of the base (1).
3. The polyester gray fabric warping machine with broken end detection mechanism according to claim 2, characterized in that: The right side of the inside of the transmission rod (15) is fixedly connected with the right side of the second motor (21) close to the upper position, the right side of the first threaded rod (22) is fixedly connected with the left side of the first threaded rod (22), the left side of the first threaded rod (22) is rotatably connected with the transmission rod (15), and the upper end of the moving block (23) is threadedly connected with the outside of the first threaded rod (22).
4. The polyester gray cloth warping machine with broken yarn detection mechanism according to claim 3, characterized in that: The lower end of the moving block (23) is slidably connected with a guide rod (24), and the left and right ends of the guide rod (24) are fixedly connected with the left and right ends of the inside of the transmission rod (15).
5. The polyester gray fabric warping machine with broken end detection mechanism according to claim 4, characterized in that: The moving block (23) is fixedly connected with one end of the second fixed seat (25) at the top and bottom, and the other end of the second fixed seat (25) is rotatably connected with one end of the rotating push rod (26) on the outside, and the other end of the rotating push rod (26) is rotatably connected with one end of the third fixed seat (27) on the outside, and the other end of the third fixed seat (27) is fixedly connected with the inner wall of the supporting plate (28).
6. The polyester gray fabric warping machine with broken end detection mechanism according to claim 5, characterized in that: The supporting plate (28) is fixedly connected with the anti-skid block (29) on the outside, and the anti-skid block (29) is sleeved with the winding roller (3) on the outside.
Citation Information
Patent Citations
Warping machine for flax grey cloth production
CN217650515U